scholarly journals Three-Dimensional Navier-Stokes Analysis and Redesign of an Imbedded Bellmouth Nozzle in a Turbine Cascade Inlet Section

1994 ◽  
Author(s):  
P. W. Giel ◽  
J. R. Sirbaugh ◽  
I. Lopez ◽  
G. J. Van Fossen

Experimental measurements in the inlet of a transonic turbine blade cascade showed unacceptable pitchwise flow non-uniformity. A three-dimensional, Navier-Stokes computational fluid dynamics (CFD) analysis of the imbedded bellmouth inlet in the facility was performed to identify and eliminate the source of the flow non-uniformity. The blockage and acceleration effects of the blades were accounted for by specifying a periodic static pressure exit condition interpolated from a separate three-dimensional Navier-Stokes CFD solution of flow around a single blade in an infinite cascade. Calculations of the original inlet geometry showed total pressure loss regions consistent in strength and location to experimental measurements. The results indicate that the distortions were caused by a pair of streamwise vortices that originated as a result of the interaction of the flow with the imbedded bellmouth. Computations were performed for an inlet geometry which eliminated the imbedded bellmouth by bridging the region between it and the upstream wall. This analysis indicated that eliminating the imbedded bellmouth nozzle also eliminates the pair of vortices, resulting in a flow with much greater pitchwise uniformity. Measurements taken with an installed redesigned inlet verify that the flow non-uniformity has indeed been eliminated.

1996 ◽  
Vol 118 (3) ◽  
pp. 529-535 ◽  
Author(s):  
P. W. Giel ◽  
J. R. Sirbaugh ◽  
I. Lopez ◽  
G. J. Van Fossen

Experimental measurements in the inlet of a transonic turbine blade cascade showed unacceptable pitchwise flow nonuniformity. A three-dimensional, Navier–Stokes computational fluid dynamics (CFD) analysis of the imbedded bellmouth inlet in the facility was performed to identify and eliminate the source of the flow nonuniformity. The blockage and acceleration effects of the blades were accounted for by specifying a periodic static pressure exit condition interpolated from a separate three-dimensional Navier–Stokes CFD solution of flow around a single blade in an infinite cascade. Calculations of the original inlet geometry showed total pressure loss regions consistent in strength and location to experimental measurements. The results indicate that the distortions were caused by a pair of streamwise vortices that originated as a result of the interaction of the flow with the imbedded bellmouth. Computations were performed for an inlet geometry that eliminated the imbedded bellmouth by bridging the region between it and the upstream wall. This analysis indicated that eliminating the imbedded bellmouth nozzle also eliminates the pair of vortices, resulting in a flow with much greater pitchwise uniformity. Measurements taken with an installed redesigned inlet verify that the flow nonuniformity has indeed been eliminated.


1998 ◽  
Vol 120 (1) ◽  
pp. 10-19 ◽  
Author(s):  
T. C. Currie ◽  
W. E. Carscallen

Midspan losses in the NRC transonic turbine cascade peak at an exit Mach number (M2) of ~1.0 and then decrease by ~40 percent as M2 is increased to the design value of 1.16. Since recent experimental results suggest that the decrease may be related to a reduction in the intensity of trailing edge vortex shedding, both steady and unsteady quasi-three-dimensional Navier–Stokes simulations have been performed with a highly refined (unstructured) grid to determine the role of shedding. Predicted shedding frequencies are in good agreement with experiment, indicating the blade boundary layers and trailing edge separated free shear layers have been modeled satisfactorily, but the agreement for base pressures is relatively poor, probably due largely to false entropy created downstream of the trailing edge by numerical dissipation. The results nonetheless emphasize the importance of accounting for the effect of vortex shedding on base pressure and loss.


Author(s):  
Qiangqiang Huang ◽  
Xinqian Zheng ◽  
Aolin Wang

Air often flows into compressors with inlet prewhirl, because it will obtain a circumferential component of velocity via inlet distortion or swirl generators such as inlet guide vanes. A lot of research has shown that inlet prewhirl does influence the characteristics of components, but the change of the matching relation between the components caused by inlet prewhirl is still unclear. This paper investigates the influence of inlet prewhirl on the matching of the impeller and the diffuser and proposes a flow control method to cure mismatching. The approach combines steady three-dimensional Reynolds-averaged Navier-Stokes (RANS) simulations with theoretical analysis and modeling. The result shows that a compressor whose impeller and diffuser match well at zero prewhirl will go to mismatching at non-zero prewhirl. The diffuser throat gets too large to match the impeller at positive prewhirl and gets too small for matching at negative prewhirl. The choking mass flow of the impeller is more sensitive to inlet prewhirl than that of the diffuser, which is the main reason for the mismatching. To cure the mismatching via adjusting the diffuser vanes stagger angle, a one-dimensional method based on incidence matching has been proposed to yield a control schedule for adjusting the diffuser. The optimal stagger angle predicted by analytical method has good agreement with that predicted by computational fluid dynamics (CFD). The compressor is able to operate efficiently in a much broader flow range with the control schedule. The flow range, where the efficiency is above 80%, of the datum compressor and the compressor only employing inlet prewhirl and no control are just 25.3% and 31.8%, respectively. For the compressor following the control schedule, the flow range is improved up to 46.5%. This paper also provides the perspective of components matching to think about inlet distortion.


Author(s):  
John P. Clark ◽  
Richard J. Anthony ◽  
Michael K. Ooten ◽  
John M. Finnegan ◽  
P. Dean Johnson ◽  
...  

Accurate predictions of unsteady forcing on turbine blades are essential for the avoidance of high-cycle-fatigue issues during turbine engine development. Further, if one can demonstrate that predictions of unsteady interaction in a turbine are accurate, then it becomes possible to anticipate resonant-stress problems and mitigate them through aerodynamic design changes during the development cycle. A successful reduction in unsteady forcing for a transonic turbine with significant shock interactions due to downstream components is presented here. A pair of methods to reduce the unsteadiness was considered and rigorously analyzed using a three-dimensional, time resolved Reynolds-Averaged Navier Stokes (RANS) solver. The first method relied on the physics of shock reflections itself and involved altering the stacking of downstream components to achieve a bowed airfoil. The second method considered was circumferentially-asymmetric vane spacing which is well known to spread the unsteadiness due to vane-blade interaction over a range of frequencies. Both methods of forcing reduction were analyzed separately and predicted to reduce unsteady pressures on the blade as intended. Then, both design changes were implemented together in a transonic turbine experiment and successfully shown to manipulate the blade unsteadiness in keeping with the design-level predictions. This demonstration was accomplished through comparisons of measured time-resolved pressures on the turbine blade to others obtained in a baseline experiment that included neither asymmetric spacing nor bowing of the downstream vane. The measured data were further compared to rigorous post-test simulations of the complete turbine annulus including a bowed downstream vane of non-uniform pitch.


Author(s):  
O. Schennach ◽  
R. Pecnik ◽  
B. Paradiso ◽  
E. Go¨ttlich ◽  
A. Marn ◽  
...  

The current paper presents the results of numerical and experimental clocking investigations performed in a high-pressure transonic turbine with a downstream vane row. The objective was a detailed analysis of shock and wake interactions in such a 1.5 stage machine while clocking the vanes. Therefore a transient 3D-Navier Stokes calculation was done for two clocking positions and the three dimensional results are compared with Laser-Doppler-Velocimetry measurements at midspan. Additionally the second vane was equipped with fast response pressure transducers to record the instantaneous surface pressure for 20 different clocking positions at midspan.


Author(s):  
Anil K. Tolpadi ◽  
James A. Tallman ◽  
Lamyaa El-Gabry

Conventional heat transfer design methods for turbine airfoils use 2-D boundary layer codes (BLC) combined with empiricism. While such methods may be applicable in the mid span of an airfoil, they would not be very accurate near the end-walls and airfoil tip where the flow is very three-dimensional (3-D) and complex. In order to obtain accurate heat transfer predictions along the entire span of a turbine airfoil, 3-D computational fluid dynamics (CFD) must be used. This paper describes the development of a CFD based design system to make heat transfer predictions. A 3-D, compressible, Reynolds-averaged Navier-Stokes CFD solver with k-ω turbulence modeling was used. A wall integration approach was used for boundary layer prediction. First, the numerical approach was validated against a series of fundamental airfoil cases with available data. The comparisons were very favorable. Subsequently, it was applied to a real engine airfoil at typical design conditions. A discussion of the features of the airfoil heat transfer distribution is included.


2015 ◽  
Vol 157 (B2) ◽  
Author(s):  
M Ferrando ◽  
S Gaggero ◽  
D Villa

In recent years, the application of Computational Fluid Dynamics (CFD) methods experienced an exponential growth: the increase of the computational performances and the generalization of the Navier-Stokes equation to more complex physical problems made possible the solution of complex problems like free surfaces flows. The physical complexity of planing hulls flows poses some issues in the ability to numerically predict the global hydrodynamic parameters (hull resistance, dynamic attitude) of these configurations and on the expected confidence on the numerical results. In the last decade, commercial RANS software have been successfully applied for the prediction of the planing hull characteristics with reasonable correlation to the available experimental measurements. Recently, moreover, the interest in Open Source approaches, also for the solution of engineering problems, has rapidly grow. In this work, a set of calculations on a systematic series standard hull shape has been carried out, adopting from pre- to post- processing only Open Source tools. The comparison and the validation, through the available experimental measurements, of the computed results will define an optimal simulation strategy to include this kind of tools in the usual design loop.


Author(s):  
P. Giangiacomo ◽  
V. Michelassi ◽  
F. Martelli

A three-dimensional transonic turbine stage is computed by means of a numerical simulation tool. The simulation accounts for the coolant ejection from the stator blade and for the tip leakage of the rotor blade. The stator and rotor rows interact via a mixing plane, which allows the stage to be computed in a steady manner. The analysis is focused on the matching of the stator and rotor mass flow rates. The computations proved that the mixing plane approach allows the stator and rotor mass flow rates to be balanced with a careful choice of the stator-rotor static pressure interface. At the same time, the pitch averaged distribution of the transported quantities at the interface for the stator and rotor may differ slightly, together with the value of the static pressure at the hub.


Author(s):  
Zhang Lisheng ◽  
Jiang Jin ◽  
Xiao Zhihuai ◽  
Li Yanhui

In this paper numerical simulations were conducted to analyze the effects of design parameters and distribution of balancing-hole on the axial-force of a partial emission pump. The studied pump is a single stage pump with a Barske style impeller. Based on the original impeller, we designed 7 pumps with different balancing-hole diameters and the partial emission pump equipped with different impellers were simulated employing the commercial computational fluid dynamics (CFD) software Fluent 12.1 to solve the Navier-Stokes equations for three-dimensional steady flow. A sensitivity analysis of the numerical model was performed with the purpose of balancing the contradiction of numerical accuracy and the cost of calculation. The results showed that, with increasing of the capacity, the axial force varies little. The diameter of the inner balancing-hole plays a dominant role of reducing axial-force of partial emission pump, the axial-force decreases with increasing of inner balancing-hole diameter on the whole range of operation, the axial-force of impeller without inner balancing-hole is approximately 3 times larger than that of impeller with inner balancing-hole. While the diameter of outer balancing-hole has a reverse effects compared with that of inner balancing-hole. With increasing of outer balancing-hole, the axial force increases accordingly.


Author(s):  
R. V. Chima ◽  
E. R. McFarland ◽  
J. R. Wood ◽  
J. Lepicovsky

The transonic flutter cascade facility at NASA Glenn Research Center was redesigned based on a combined program of experimental measurements and numerical analyses. The objectives of the redesign were to improve the periodicity of the cascade in steady operation, and to better quantify the inlet and exit flow conditions needed for CFD predictions. Part I of this paper describes the experimental measurements, which included static pressure measurements on the blade and endwalls made using both static taps and pressure sensitive paints, cobra probe measurements of the endwall boundary layers and blade wakes, and shadowgraphs of the wave structure. Part II of this paper describes three CFD codes used to analyze the facility, including a multibody panel code, a quasi-three-dimensional viscous code, and a fully three-dimensional viscous code. The measurements and analyses both showed that the operation of the cascade was heavily dependent on the configuration of the sidewalls. Four configurations of the sidewalls were studied and the results are described. For the final configuration, the quasi-three-dimensional viscous code was used to predict the location of mid-passage streamlines for a perfectly periodic cascade. By arranging the tunnel sidewalls to approximate these streamlines, side-wall interference was minimized and excellent periodicity was obtained.


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