scholarly journals The Design Modifications of the EGT Tornado Industrial Gas Turbine to Incorporate a Dry Low Emissions Combustion System

1997 ◽  
Author(s):  
Stephen Gallimore ◽  
R. Michael Vickers ◽  
Michael B. Boyns
Keyword(s):  
Gas Turbine ◽  
Nox Reduction ◽  
Steam Injection ◽  
Emissions Reduction ◽  
Combustion System ◽  
Gas Generator ◽  
And Performance ◽  
Compact Design ◽  
Performance Validation ◽  
Industrial Gas Turbine

The Tornado gas turbine was designed at a time when emissions legislation was minimal and was developed through the eighties to accept water or steam injection for NOX reduction. In recent years it has become necessary to develop dry methods of emissions reduction for new engine sales and to enable existing operators to retrofit their engines when legislation demands. The compact design of the Tornado’s centre section did not lend itself to a simple combustor changeout. The lean pre-mix dry low emissions (DLE) system developed for the Typhoon gas turbine required additional combustor length for CO burnout and could not be fitted into the existing casings of the Tornado engine. The challenge was therefore to redesign the centre section to enable the DLE system to be fitted without compromising the design of the compressor, HP turbine and gas generator rotor. This paper describes the methodology used and the design of the engine centre section together with the results of design and performance validation undertaken including emissions measurements.

scholarly journals An Advanced Development of a Second-Generation Dry, Low-NOx Combustor for 1.5MW Gas Turbine

1996 ◽  
Author(s):  
Shin-ichi Kajita ◽  
Shin-ichi Ohga ◽  
Masahiro Ogata ◽  
Satoru Itaka ◽  
Jun-ichi Kitajima ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Second Generation ◽  
Nox Reduction ◽  
Combustion Efficiency ◽  
Combustion System ◽  
Endurance Test ◽  
Industrial Gas Turbine ◽  
Cooling Air ◽  
Cycle Endurance ◽  
Advanced Development

Advanced development of a second-generation dry, low-NOx combustor for KHI’s 1.5MW industrial gas turbine, M1A-13A, is described. In this advanced development, efforts were made mainly to improve combustion efficiency in addition to NOx reduction experimentally. The combustion liner was extended to increase combustion volume, and supplemental burners were installed downstream of multiple main burners to broaden low-NOx operation range. In consequence of the optimization of the fuel allotment, air/fuel ratio at each burner, cooling air, and so on, the engine showed NOx emissions under 15 ppm (15% O2), and a combustion efficiency more than 99.5% over the range between 75% and 100% load. Finally, by means of a 300-hour operation at full load and a 500-cycle endurance test, the total reliability of this combustion system was ensured.

Performance Prediction of Gas Turbine Under Different Strategies Using Low Heating Value Fuel

2013 ◽  
Author(s):  
Edson Batista da Silva ◽  
Marcelo Assato ◽  
Rosiane Cristina de Lima
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Equivalence Ratio ◽  
Safe Operation ◽  
Engine Operation ◽  
Heating Value ◽  
Gasification Process ◽  
Surge Margin ◽  
And Performance ◽  
Industrial Gas Turbine

Usually, the turbogenerators are designed to fire a specific fuel, depending on the project of these engines may be allowed the operation with other kinds of fuel compositions. However, it is necessary a careful evaluation of the operational behavior and performance of them due to conversion, for example, from natural gas to different low heating value fuels. Thus, this work describes strategies used to simulate the performance of a single shaft industrial gas turbine designed to operate with natural gas when firing low heating value fuel, such as biomass fuel from gasification process or blast furnace gas (BFG). Air bled from the compressor and variable compressor geometry have been used as key strategies by this paper. Off-design performance simulations at a variety of ambient temperature conditions are described. It was observed the necessity for recovering the surge margin; both techniques showed good solutions to achieve the same level of safe operation in relation to the original engine. Finally, a flammability limit analysis in terms of the equivalence ratio was done. This analysis has the objective of verifying if the combustor will operate using the low heating value fuel. For the most engine operation cases investigated, the values were inside from minimum and maximum equivalence ratio range.

scholarly journals A Test Rig for the Realization of Water Recovery in a Steam-Injected Gas Turbine

1996 ◽  
Author(s):  
Xueyou Wen ◽  
Jiguo Zou ◽  
Zheng Fu ◽  
Shikang Yu ◽  
Lingbo Li
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Steam Injection ◽  
Water Recovery ◽  
Test Rig ◽  
Design Point ◽  
Test Conditions ◽  
Demineralized Water ◽  
Spiral Plate ◽  
Industrial Gas Turbine

Steam-injected gas turbines have a multitude of advantages, but they suffer from the inability to recover precious demineralized water. The present paper describes the test conditions and results of steam injection along with an attempt to achieve water recovery, which were obtained through a series of tests conducted on a S1A-02 small-sized industrial gas turbine. A water recovery device incorporating a compact finned spiral plate cooling condenser equipped with filter screens has been designed for the said gas turbine and a 100% water recovery (based on the design point) was attained.

scholarly journals Mars™ SoLoNOx Combustion System CFD Modeling

1995 ◽  
Author(s):  
Matthew E. Thomas ◽  
Mark J. Ostrander ◽  
Andy D. Leonard ◽  
Mel Noble ◽  
Colin Etheridge
Keyword(s):  
Gas Turbine ◽  
System Development ◽  
Cfd Modeling ◽  
Cfd Analysis ◽  
Combustion System ◽  
Design Environment ◽  
Turbine Engine ◽  
Combustion Modeling ◽  
Premix Combustion ◽  
Industrial Gas Turbine

CFD analysis methods were successfully implemented and verified with ongoing industrial gas turbine engine lean premix combustion system development. Selected aspects of diffusion and lean premix combustion modeling, predictions, observations and validated CFD results associated with the Solar Turbines Mars™ SoLoNOx combustor are presented. CO and NOx emission formation modeling details applicable to parametric CFD analysis in an industrial design environment are discussed. This effort culminated in identifying phenomena and methods of potentially further reducing NOx and CO emissions while improving engine operability in the Mars™ SoLoNOx combustion system. A potential explanation for the abrupt rise in CO formation observed in many gas turbine lean premix combustion systems is presented.

Coal-Water Slurry Testing of an Industrial Gas Turbine

1992 ◽  
Author(s):  
R. A. Wenglarz ◽  
C. Wilkes ◽  
R. C. Bourke ◽  
H. C. Mongia
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Water Injection ◽  
Department Of Energy ◽  
Combustion System ◽  
Hot Gas ◽  
Water Slurry ◽  
Coal Water Slurry ◽  
Burning Coal ◽  
Industrial Gas Turbine

This paper describes the first test of an industrial gas turbine and low emissions combustion system on coal-water-slurry fuel. The engine and combustion system have been developed over the past five years as part of the Heat Engines program sponsored by the Morgantown Energy Technology Center of the U.S. Department of Energy (DOE). The engine is a modified Allison 501-K industrial gas turbine designed to produce 3.5 MW of electrical power when burning natural gas or distillate fuel. Full load power output increases to approximately 4.9 MW when burning coal-water slurry as a result of additional turbine mass flow rate. The engine has been modified to accept an external staged combustion system developed specifically for burning coal and low quality ash-bearing fuels. Combustion staging permits the control of NOx from fuel-bound nitrogen while simultaneously controlling CO emissions. Water injection freezes molten ash in the quench zone located between the rich and lean zones. The dry ash is removed from the hot gas stream by two parallel cyclone separators. This paper describes the engine and combustor system modifications required for running on coal and presents the emissions and turbine performance data from the coal-water slurry testing. Included is a discussion of hot gas path ash deposition and planned future work that will support the commercialization of coal-fired gas turbines.

Managing Gas Turbine Combustion System Fuel Manifold Distress Through Ultrasonic Inspections and Calibrated Fracture Analyses

2017 ◽  
Author(s):  
Scott Keller ◽  
Afzal Pasha Mohammed ◽  
Khalid Oumejjoud
Keyword(s):  
Gas Turbine ◽  
Residual Life ◽  
Ultrasonic Inspection ◽  
Combustion System ◽  
Fuel Delivery ◽  
The Common ◽  
Support Housing ◽  
Industrial Gas Turbine ◽  
Lifecycle Management ◽  
Ray Methods

One of the common issues within the industrial gas turbine fleet is the susceptibility of a can-annular combustors’ fuel manifold cover (support housings) to develop embedded cracks. These cracks, located in the assembly joint of cover plates that create internal passages for fuel delivery to the combustion system, have enough of a driving force to propagate to the surface of the component. Once a crack propagates to the surface, gas has the potential to leak into the enclosure, posing a potential fire and safety risk. Furthermore, cracked fuel manifold covers are prone to increased NOx levels and excessive dynamics. Consequently, operators have the potential for a forced outage due to the failure of the fuel manifold. Currently, the existing solution is to replace the support housings with new or refurbished housings, with prior analyses requiring near perfect fusion. An ultrasonic inspection procedure has been developed to inspect a combustor’s fuel manifold cover for embedded cracks, which are not currently detectable with FPI or X-ray methods. Through this method, the amount of fusion in the assembly joint is readily obtained, including the ability to understand if the crack is partial-thickness or through-thickness. Parametric fracture analyses, utilizing experimental material test data calibrated to service-exposed components, are conducted to predict the residual life. Coupled with the engine operating data, including the use of cold- or heated-fuels, a recommendation for the remaining useful operation of the support housings can be provided. Ultimately, by completing the ultrasonic inspection and analysis on the support housing/fuel manifold, both the risk of an unplanned outage in the future and the lifecycle management cost to the operator is reduced.

Combustion System Performance and Field Test Results of the MS7001F Gas Turbine

1993 ◽  
Vol 115 (3) ◽  
pp. 537-546 ◽  
Author(s):  
J. P. Claeys ◽  
K. M. Elward ◽  
W. J. Mick ◽  
R. A. Symonds
Keyword(s):  
Gas Turbine ◽  
Field Test ◽  
System Performance ◽  
Mechanical Performance ◽  
Steam Injection ◽  
Test Results ◽  
Combustion System ◽  
Dynamic Activity ◽  
Unburned Hydrocarbons ◽  
Nox Control

This paper presents the results of the combustion system test of the MS7001F installed at the Virginia Power Chesterfield station. Tests of water and steam injection for NOx control were performed. Results of emissions, combustor dynamics, and combustor hardware performance are presented. Emissions test results include NOx, CO, unburned hydrocarbons, VOC, and formaldehyde levels. Combustor dynamic activity over a range of diluent injection ratios, and the performance of an actively cooled transition duct are also discussed. Combustion system mechanical performance is described following the first combustion system inspection.

Acoustic Resonances of an Industrial Gas Turbine Combustion System

2000 ◽  
Author(s):  
S. Hubbard ◽  
A. P. Dowling
Keyword(s):  
Combustion Chamber ◽  
Gas Turbine ◽  
Acoustic Waves ◽  
Low Frequency ◽  
Operating Conditions ◽  
Combustion System ◽  
Resonant Frequencies ◽  
Bulk Mode ◽  
Acoustic Resonances ◽  
Industrial Gas Turbine

A theory is developed to describe low frequency acoustic waves in the complicated diffuser/combustor geometry of a typical industrial gas turbine. This is applied to the RB211-DLE geometry to give predictions for the frequencies of the acoustic resonances at a range of operating conditions. The main resonant frequencies are to be found around 605 Hz (associated with the plenum) and around 461 Hz and 823 Hz (associated with the combustion chamber), as well as one at around 22 Hz (a bulk mode associated with the system as a whole).

The Design and Performance of a Reverse Flow Combustion System for the TP 500 Gas Turbine Engine

1989 ◽  
Author(s):  
E. Carr ◽  
H. Todd
Keyword(s):  
Gas Turbine ◽  
Sea Level ◽  
Reverse Flow ◽  
General Aviation ◽  
Test Facility ◽  
Spray Combustion ◽  
Combustion System ◽  
Turbine Engine ◽  
Turboprop Engine ◽  
And Performance

The TP 500 is a 525 SHP turboprop engine being produced by Teledyne Continental Motors for general aviation use. This paper describes the design and performance of the reverse flow fan spray combustion system being supplied for this engine. The main features of the design are described in some detail, together with the performance of the system as established in the combustion test facility at AIT Ltd and covering light-up to Take-Off conditions and sea level to 6km altitude.

Design Flexibility Permits a 35000 HP Industrial Gas Turbine to Meet a Wide Range of Application Requirements

1983 ◽  
Author(s):  
P. W. Kuly
Keyword(s):  
Ambient Temperature ◽  
Gas Turbine ◽  
Gas Flow ◽  
Steam Injection ◽  
High Ambient Temperature ◽  
Engine Operation ◽  
Temperature Conditions ◽  
Exhaust Heat ◽  
Wide Range ◽  
Industrial Gas Turbine

Two recent applications for a heavy duty industrial gas turbine engine are discussed. The principal design requirements for both cases are compared and the design changes necessary to meet the requirements are illustrated. In the case of a main pipeline compressor driver, the need for high thermal efficiency over a wide range of loads is met by use of a regenerative cycle and by reprogramming the loading sequence. Long term step increases in engine capability were provided by incorporating a unique engine convertability feature. In the case of a process air compressor driver with exhaust heat recovery, the engine exhaust temperature and gas flow imposed constraints on engine capability during high ambient temperature operation and on engine operation at low ambient temperature conditions. The constraints were met by the use of steam injection to augment power at high ambient temperature conditions and by the use of variable inlet guide vanes to control exhaust flow at the low temperatures.

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