Microstructure/Composition Evolution and Ductility Variation in Thermally Aged Aluminized CoCrAlY Coatings

Author(s):  
J. Kameda ◽  
T. E. Bloomer ◽  
Y. Sugita ◽  
A. Ito ◽  
S. Sakurai

The effect of thermal ageing at 870 °C for 8000 h in air on the microstructure/composition and mechanical properties (RT and 870 °C) has been studied in aluminized CoCrAlY coatings consisting of four layered structure (region I-IV) of advanced gas turbine blades. Thermal ageing led to a little oxidation/nitridation and a decrease in the Al content in a near surface region I. In a coating region II, coarse Cr rich σ precipitates formed during the thermal ageing. Thermally aged internal (III) and near interface (IV) coating regions showed extensive dispersion of σ and/or Al/Ni rich β/α eutectic precipitates. Small punch tests at RT and 870 °C in air have shown that the coating regions I and II of imaged and aged blades indicated easier formation of brittle cracks regardless of the composition change. The ductility of the regions III and IV at RT and 870 °C, and the low cycle fatigue life of the region III were reduced by the thermal ageing. The mechanical degradation at elevated temperatures in the aged coating regions III and IV is elucidated by taking into account the microstructure/composition evolution and environmental oxidizing effects.

1986 ◽  
Vol 75 ◽  
Author(s):  
U. K. Chakrabarti ◽  
S. J. Pearton ◽  
H. Barz ◽  
A. R. Vonneida ◽  
K. T. Short ◽  
...  

AbstractAℓN deposited by D.C. triode sputtering and spin-on, phosphorus-doped glass (PSG) layers on GaAs and InP were investigated as encapsulants. These films have similar expansion coefficients to both GaAs and InP, minimizing the amount of strain induced in the near-surface region of the underlying wafer. We have quantified this effect by direct measurements of the stress in the films and by using secondary ion mass spectrometry profiling to measure the redistribution of Cr and Fe in encapsulated GaAs and InP respectively during high temperature processing. The dopant redistribution is considerably less for the AℓN and PSG films compared to the more conventional SiO2 and Si3N4 layers. The interaction of the films with the substrate at elevated temperatures is minimal as determined by Auger profiling and the electrical properties of the surface after removal of the encapsulants. The composition of the films remains essentially constant after annealing, as measured by Rutherford backscattering, and the thickness uniformity over large wafer diameters (2″) can be excellent with close control of the deposition parameters. The activation characteristics of low dose, Si-implanted layers in GaAs using either PSG or AℓN are comparable to those obtained using capless annealing or SiO2 or Si3N4 encapsulation.


Author(s):  
V. A. Kharchenko

The processes of gettering of fast-diffusing metal impurities and structure defects in silicon, mainly used in the production of integrated circuits, power high-voltage devices, nuclear-doped silicon, are considered. The getters based on structural defects and gas-phase getters based on chlorine-containing compounds are analyzed. It is noted that for the formation of getters on the basis of structural defects, it is necessary to create internal sources for generation of dislocations and formation of precipitate — dislocation clusters. It is shown that dislocations are generated in the mouths of microfractures, which then form a sedentary dislocation grid on the non-working side of the plates. In the second case, defects are created in the area of the plate adjacent to the active layer of the electronic component. The process of creating an internal getter is based on the decomposition of a supersaturated solid oxygen solution in silicon, due to which a complex defect medium consisting of various precipitate-dislocation clusters is formed in the crystal. The packing defect as oxide precipitate with a cloud of Frank’s loops is formed. Two variants of creating an internal getter are considered — first is associated with the distillation of an oxygen impurity from the near-surface region of the plate, the second is associated with a fine adjustment of the distribution of vacancies along the plate thickness. The analysis of the influence of the getter as the defect structure reducing the magnitude of mechanical stress of the beginning of the generation of dislocations, which ultimately can determine the mechanical strength of the silicon wafer.This paper also considers the mechanism of gas-phase medium impurities and defects gettering with the addition of chlorine-containing compounds. It is shown that at elevated temperatures, due to the interaction of silicon atoms with chlorine in the near-surface region of the plate, it is possible to create vacancies that penetrate the sample volume with some probability. As a result, the case DСv > 0, DCi £ 0 is realized, that leads to a change in the composition of microdefects and their density. The examples of practical application of heat treatment in chlorine-containing atmosphere silicon wafer during application of the oxide film, in the case of the target the need for dissolution of the microdefects and of the withdrawal of fast diffusing impurities from the crystal volume, and to prevent the formation of generation-recombination centers in the manufacturing process of devices and in a nuclear doping silicon.


Author(s):  
N. Shinohara ◽  
A. Ito ◽  
K. Sugiyama ◽  
Y. Sugita ◽  
J. Kameda ◽  
...  

By applying a small punch testing technique, it has been previously shown that near-surface aluminized CoCrAlY coatings of unused advanced gas turbine blades had very low ductility due to the formation of Al and Cr rich phases, compared to internal and near-interface regions. Thus, it is important to examine how in-service operation affects the mechanical properties of the internal, near-interface coatings and substrates to maintain the integrity of gas turbines. This study attempts to compare the effects of in-service operation for 20,000 h under combustion of liquefied natural gas and thermal ageing in air. The in-service operation led to a larger ductility loss in concave coatings near the tailing edge, although the ductility slightly improved above testing temperature at 950 °C. Substrate used in-service had lower ductility at 950 °C than the used concave coatings. The ductility of used internal coatings depended on the blade location. In convex coatings near the leading edge, in-service degradation was not significant and the ductility was about two-fold greater than in the thermally aged blade. The in-service degradation mechanism of the aluminized CoCrAlY coatings is discussed in light of the operating temperature distribution and microstructural evolution.


Author(s):  
J. Kameda ◽  
T.E. Bloomer ◽  
S. Sakurai

Abstract This paper describes variations in the microstructure/composition and mechanical properties in plasma sprayed CoCrAlY coatings and a modified Rene 80 substrate of gas turbine blades operated for 21000 h under liquefied natural gas fuels. Substantial oxidation/carbonization occurred in near surface coatings of concave blades but not in convex coatings. Aluminum and nickel/titanium rich nitrides formed in concave coatings and substrates adjacent to the interface, respectively. Small punch (SP) specimens were prepared in order that the specimen surface would be located in the near surface and interface regions of the concave and convex coatings. In SP tests, brittle cracks in the near surface and interface coatings of the concave blade initiated at low strains up to 950 °C. The convex coatings had higher ductility than the concave coatings and substrate and showed a rapid increase in the ductility above 800 °C. Thus it is apparent that the oxidation/carbonization and nitridation in the concave coatings produced a significant loss of the ductility. The in-service degradation mechanism of the CoCrAlY coatings is discussed in light of the operating temperature distribution and compared to that of CoNiCrAIY coatings induced by grain boundary sulfidation/oxidation.


MRS Advances ◽  
2017 ◽  
Vol 2 (25) ◽  
pp. 1361-1367
Author(s):  
Alexander Donchev ◽  
Mathias Galetz ◽  
Svea Mayer ◽  
Helmut Clemens ◽  
Michael Schütze

ABSTRACTLight-weight alloys based on intermetallic titanium aluminides (TiAl) are structural materials considered for high-temperature applications, e.g. in aero engines or automotive engines. TiAl alloys of engineering interest consist of two phases, the γ-TiAl and the α2-Ti3Al-phase. Recent developments have led to the so-called TNM alloys (T = TiAl; N = Nb; M = Mo) with an Al-content of 43.5 at.%. These alloys also possess the disordered body centered cubic β-Ti(Al)-phase at elevated temperatures, which ensures a better hot-workability compared to conventional two-phase alloys. However, the relatively low Al content (< 45 at.%) limits the high-temperature capability due to reduced oxidation resistance. This impedes their application in a temperature range above 800°C. The present work shows how the fluorine effect counteracts this disadvantage due to the formation of a protective alumina layer. The performance of the TNM alloy with the nominal composition of Ti-43.5Al-4Nb-1Mo-0.1B (at.%) is compared with another TNM alloy variant containing additional elements, such as Si and C, and the so-called GE alloy (Ti-48Al-2Cr-2Nb; at.%), which is already in use for turbine blades. The results of isothermal and thermocyclic high-temperature exposure tests of untreated and fluorine treated specimens will be compared. The effect of composition and microstructure of the alloys on the oxidation behavior with and without fluorine treatment are discussed.


1990 ◽  
Vol 202 ◽  
Author(s):  
Huade Yao ◽  
Paul G Snyder ◽  
John A Woollam

ABSTRACTSpectroscopic ellipsometric (SE) measurements of GaAs (100) were carried out in an ultrahigh vacuum (UHV) chamber, without arsenic overpressure, at temperatures ranging from room temperature (RT) to ∼610°C. Surface changes induced at elevated temperatures were monitored by in-situ spectroscopic ellipsometry. The SE data clearly displayed in real time the process of desorption of the GaAs-surface-oxide overlayer at ∼580°C. In addition, changes in the near-surface region were observed before and after the oxide desorption. The near-subsurface region (top 50–100 Å) became less optically dense after being heated to 540°C or higher. For comparison, a pre-arsenic-capped molecular-beam-epitaxy (MBE)-grown GaAs surface was also studied. After the arsenic cap was evaporated off at ∼350°C, this surface remained smooth and clean as it was heated to higher temperatures.


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