Calculation of Flow Losses in Rotating Passages of Gas Turbine Cooling Systems

1999 ◽  
Author(s):  
D. Brillert ◽  
A. W. Reichert ◽  
H. Simon
Keyword(s):  
Gas Turbines ◽  
Test Results ◽  
Turbine Cooling ◽  
Flow Losses ◽  
Simple Physical Model ◽  
Precise Analysis ◽  
Versatile Tool ◽  
Flow Through ◽  
Gas Turbine Cooling ◽  
Secondary Air

The continuous improvement in thermal efficiency of gas turbines is primarily achieved by increasing the turbine inlet temperatures without, however, affecting the thermal stability and the fatigue strength of the blades which must be guaranteed for their entire service life. The precise analysis of secondary air systems is therefore of crucial importance for the design of gas turbines. Stationary and rotating passages constitute important elements of secondary air systems, and this paper focuses on the calculation of the characteristics of fluid flow through stationary and rotating passages (or bores) as a function of passage length, asymmetric inflow (i.e. crossflow at the inlet) and inlet edge geometry (i.e. rounded or sharp–edged inlets). A simple physical model is developed on the basis of the simple and thoroughly investigated passage flow. The model is then matched to a large number of test results taken from the literature. The result is a versatile tool for calculating flow losses in rotating and stationary passages.

scholarly journals Two-Stage Evaporative Inlet Air Gas Turbine Cooling

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1382
Author(s):  
Obida Zeitoun
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Evaporative Cooling ◽  
Air Cooling ◽  
Vapor Compression ◽  
Two Stage ◽  
Turbine Cooling ◽  
Riyadh City ◽  
Vapor Compression Refrigeration ◽  
Gas Turbine Cooling

Gas turbine inlet air-cooling (TIAC) is an established technology for augmenting gas turbine output and efficiency, especially in hot regions. TIAC using evaporative cooling is suitable for hot, dry regions; however, the cooling is limited by the ambient wet-bulb temperature. This study investigates two-stage evaporative TIAC under the harsh weather of Riyadh city. The two-stage evaporative TIAC system consists of indirect and direct evaporative stages. In the indirect stage, air is precooled using water cooled in a cooling tower. In the direct stage, adiabatic saturation cools the air. This investigation was conducted for the GE 7001EA gas turbine model. Thermoflex software was used to simulate the GE 7001EA gas turbine using different TIAC systems including evaporative, two-stage evaporative, hybrid absorption refrigeration evaporative and hybrid vapor-compression refrigeration evaporative cooling systems. Comparisons of different performance parameters of gas turbines were conducted. The added annual profit and payback period were estimated for different TIAC systems.

A Theoretical and Experimental Analysis of the Sealing Capability of a Membrane Seal

2014 ◽  
Author(s):  
Stacie Tibos ◽  
Randhir Aujla ◽  
Przemyslaw Pyzik ◽  
Martin Lewis ◽  
Sascha Justl
Keyword(s):  
Gas Turbines ◽  
Surface Condition ◽  
Test Results ◽  
Actuation System ◽  
Thermal Growth ◽  
Precise Adjustment ◽  
Wide Range ◽  
Performance Curves ◽  
Secondary Air ◽  
Component Interface

Improvements in turbine performance are increasingly being driven by the need to control leakage both in the main gas path as well as secondary air flow systems. Membrane seals have long been established as a method of sealing in some of the harshest of environments found in gas turbines. The membrane seal has a wide usage in gas turbines for stationary component interface sealing. The geometry is of plate construction with bulbous ends, the seals are assembled vertically and are retained by the component grooves. The grooves allow relative sliding and rotation against their surfaces a necessary feature, since during operation the seal needs to withstand relative movements due to thermal growth, vibratory forces, excitation and assembly loads. However, more accurate leakage estimates are required. Thus, in order to evaluate the complete performance characteristics of the seal for a wide range of working conditions, a theoretical and experimental campaign was undertaken. The membrane seal performance curves were created based on a series of tests performed in a specially designed rig. The rig utilised an actuation system that allowed for the precise adjustment of the seal’s relative position in two directions while performing the tests at a given working condition. It was noted that not only the movement and deformation of the membrane but also, assembly clearances and surface condition of the components have an impact on the seal’s performance. To assist in the understanding of the influence of the changing parameters on the performance of the seal an FEA study was undertaken employing known data to aid the understanding and improve the knowledge of how the seal behaves under specific engine conditions. The evaluation gives confidence in the experimental test results.

The Flow Structure in Rotating Hollow Shafts With Radial Inflow and Axial Throughflow

2001 ◽  
Author(s):  
D. Brillert ◽  
A. W. Reichert ◽  
H. Simon
Keyword(s):  
Gas Turbines ◽  
Three Dimensional ◽  
Dimensional Model ◽  
One Dimensional ◽  
Flow Losses ◽  
Secondary Air ◽  
Calculation System ◽  
Basic Equations ◽  
Cooling Air ◽  
Hollow Shafts

Modern heavy-duty gas turbines operate with high turbine inlet temperatures and thus require complex secondary air systems to ensure that blades and vanes are supplied with the necessary amount of cooling air. Low-emission gas turbines with a high thermal efficiency require minimum amounts of cooling and sealing air which means that secondary air systems must be designed with extreme accuracy. In previous papers, the secondary air system of Siemens Vx4.3A gas turbines and the calculation method used for their design were introduced. This paper deals with the calculation of the flow in cooling air passages in rotating hollow shafts with axial throughflow. The paper starts with a derivation of basic equations and a brief review of the work on this topic described in the literature. Then on the basis of these basic equations a simple one–dimensional model is described to predict the three–dimensional flow (losses, flow deflection) in the rotating hollow shafts for different massflow rates. The calculation system is completed by matching the correlations of the simple one–dimensional model to the results of the numerical simulations.

Successfully Validated Combustion System Upgrade for the SGT5/6-8000H Gas Turbines: Technical Features and Test Results

2014 ◽  
Author(s):  
Bertram Janus ◽  
Joachim Bigalk ◽  
Lennard Helmers ◽  
Benjamin Witzel ◽  
Yohannes Ghermay ◽  
...  
Keyword(s):  
Gas Turbines ◽  
Development Program ◽  
Test Facility ◽  
Commercial Application ◽  
Test Results ◽  
Combustion System ◽  
Lean Premixed Combustion ◽  
Secondary Air ◽  
Managing System ◽  
Technical Features

An upgrade of the lean premixed combustion system installed in the SGT5-8000H in Irsching/Germany was developed for the 50 Hz and 60 Hz versions of the SGTX-8000H gas turbines. It features lower CO and NOx emissions by improving combustion aerodynamics and reduction of the air consumption of the combustion system. Furthermore an improved secondary air managing system increases the amount of air, which can be supplied in a controllable way to the turbine in part load operation and, thus, increases the combustor temperature. This is done in stepwise increasing the air mass flow to the turbine by feeding compressor exit air to different distinct turbine stages. All in all this system extends the turn down capability beyond the level achievable by the new combustion system alone. The new combustion system and the secondary air managing system were installed in full scale and tested in the SGT6-8000H test facility of the Siemens Gas turbine plant in Berlin. The results have subsequently successfully been validated in the first commercial application on a customer site. This paper presents the technical features of the systems, the development program and the test results.

MGP NAPL interception with organophyllic media: flow-through column test results

2006 ◽  
Vol 14 (2) ◽  
pp. 489-493
Author(s):  
Michael J. Gefell ◽  
Erin C. Rankin ◽  
William R. Jones
Keyword(s):  
Test Results ◽  
Column Test ◽  
Flow Through

scholarly journals Comprehensive Thermodynamic Analysis of the Humphrey Cycle for Gas Turbines with Pressure Gain Combustion

Energies ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 3521 ◽  
Author(s):  
Panagiotis Stathopoulos
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Combustion Process ◽  
Ideal Gas ◽  
Point Of View ◽  
Pressure Gain Combustion ◽  
Combustion Technology ◽  
Secondary Air ◽  
And Performance ◽  
The Impact

Conventional gas turbines are approaching their efficiency limits and performance gains are becoming increasingly difficult to achieve. Pressure Gain Combustion (PGC) has emerged as a very promising technology in this respect, due to the higher thermal efficiency of the respective ideal gas turbine thermodynamic cycles. Up to date, only very simplified models of open cycle gas turbines with pressure gain combustion have been considered. However, the integration of a fundamentally different combustion technology will be inherently connected with additional losses. Entropy generation in the combustion process, combustor inlet pressure loss (a central issue for pressure gain combustors), and the impact of PGC on the secondary air system (especially blade cooling) are all very important parameters that have been neglected. The current work uses the Humphrey cycle in an attempt to address all these issues in order to provide gas turbine component designers with benchmark efficiency values for individual components of gas turbines with PGC. The analysis concludes with some recommendations for the best strategy to integrate turbine expanders with PGC combustors. This is done from a purely thermodynamic point of view, again with the goal to deliver design benchmark values for a more realistic interpretation of the cycle.

Performance Estimation of Axial Flow Turbines

1970 ◽  
Vol 185 (1) ◽  
pp. 407-424 ◽  
Author(s):  
H. R. M. Craig ◽  
H. J. A. Cox
Keyword(s):  
Reynolds Number ◽  
Aspect Ratio ◽  
Gas Turbines ◽  
Three Dimensional ◽  
Axial Flow ◽  
Performance Estimation ◽  
Speed Ratio ◽  
Test Results ◽  
Wide Range ◽  
Relevant Variables

A comprehensive method of estimating the performance of axial flow steam and gas turbines is presented, based on analysis of linear cascade tests on blading, on a number of turbine test results, and on air tests of model casings. The validity of the use of such data is briefly considered. Data are presented to allow performance estimation of actual machines over a wide range of Reynolds number, Mach number, aspect ratio and other relevant variables. The use of the method in connection with three-dimensional methods of flow estimation is considered, and data presented showing encouraging agreement between estimates and available test results. Finally ‘carpets’ are presented showing the trends in efficiencies that are attainable in turbines designed over a wide range of loading, axial velocity/blade speed ratio, Reynolds number and aspect ratio.

Rolls Royce/Allison 501-K Gas Turbine Anti-Fouling Compressor Coatings Evaluation

2002 ◽  
Author(s):  
Daniel E. Caguiat
Keyword(s):  
Gas Turbine ◽  
Fuel Consumption ◽  
Gas Turbines ◽  
Performance Degradation ◽  
Specific Fuel Consumption ◽  
Inlet Temperature ◽  
Test Results ◽  
Turbine Inlet ◽  
Compressor Performance ◽  
Compressor Efficiency

The Naval Surface Warfare Center, Carderock Division (NSWCCD) Gas Turbine Emerging Technologies Code 9334 was tasked by NSWCCD Shipboard Energy Office Code 859 to research and evaluate fouling resistant compressor coatings for Rolls Royce Allison 501-K Series gas turbines. The objective of these tests was to investigate the feasibility of reducing the rate of compressor fouling degradation and associated rate of specific fuel consumption (SFC) increase through the application of anti-fouling coatings. Code 9334 conducted a market investigation and selected coatings that best fit the test objective. The coatings selected were Sermalon for compressor stages 1 and 2 and Sermaflow S4000 for the remaining 12 compressor stages. Both coatings are manufactured by Sermatech International, are intended to substantially decrease blade surface roughness, have inert top layers, and contain an anti-corrosive aluminum-ceramic base coat. Sermalon contains a Polytetrafluoroethylene (PTFE) topcoat, a substance similar to Teflon, for added fouling resistance. Tests were conducted at the Philadelphia Land Based Engineering Site (LBES). Testing was first performed on the existing LBES 501-K17 gas turbine, which had a non-coated compressor. The compressor was then replaced by a coated compressor and the test was repeated. The test plan consisted of injecting a known amount of salt solution into the gas turbine inlet while gathering compressor performance degradation and fuel economy data for 0, 500, 1000, and 1250 KW generator load levels. This method facilitated a direct comparison of compressor degradation trends for the coated and non-coated compressors operating with the same turbine section, thereby reducing the number of variables involved. The collected data for turbine inlet, temperature, compressor efficiency, and fuel consumption were plotted as a percentage of the baseline conditions for each compressor. The results of each plot show a decrease in the rates of compressor degradation and SFC increase for the coated compressor compared to the non-coated compressor. Overall test results show that it is feasible to utilize anti-fouling compressor coatings to reduce the rate of specific fuel consumption increase associated with compressor performance degradation.

Build Direction Effects on Additively Manufactured Channels

2015 ◽  
Author(s):  
Jacob C. Snyder ◽  
Curtis K. Stimpson ◽  
Karen A. Thole ◽  
Dominic Mongillo
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Pressure Loss ◽  
Small Scale ◽  
Turbine Cooling ◽  
Gas Turbine Cooling ◽  
Gas Turbine Heat Transfer ◽  
Manufacturing Techniques ◽  
Traditional Manufacturing

With the advances of Direct Metal Laser Sintering (DMLS), also generically referred to as additive manufacturing, novel geometric features of internal channels for gas turbine cooling can be achieved beyond those features using traditional manufacturing techniques. There are many variables, however, in the DMLS process that affect the final quality of the part. Of most interest to gas turbine heat transfer designers are the roughness levels and tolerance levels that can be held for the internal channels. This study investigates the effect of DMLS build direction and channel shape on the pressure loss and heat transfer measurements of small scale channels. Results indicate that differences in pressure loss occur between the test cases with differing channel shapes and build directions, while little change is measured in heat transfer performance.

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