Evaluation of Modular Design Concepts of Complex Mechatronic Systems

Author(s):  
Peter Hehenberger ◽  
Klaus Zeman

Synergies and integration in design set a mechatronic system apart from a traditional, multi-disciplinary system. This paper proposes a method for the modularization and evaluation of different mechatronic design concepts in the early stages of product development processes. In order to consider the specific aspects of complex systems, a design metric is presented, which assists the design engineer in finding the best solution concept. For the description and evaluation of a complex mechatronic system, it is essential to decompose the total system into a hierarchical structure of mechatronic sub-modules. The number of levels in the decomposition, as well as the number of mechatronic modules involved, is indicative of the complexity of the design task.

2000 ◽  
Author(s):  
Michael K. Hales ◽  
Ronald C. Rosenberg

Abstract Mathematical modeling of mechatronic systems is increasing in its importance to industry for product development. Mathematical modeling helps companies reduce the lead time for new product development, allows for consideration of more design alternatives, provides a means for capture of engineering knowledge, and facilitates sharing of engineering efforts with suppliers. Structured modeling further assists engineers in meeting these goals by supporting effective, clear communication of model information. This paper describes a modeling environment for mechatronic system design based on structured modeling concepts. Structured modeling is implemented using a multiport template approach. A multiport template allows the engineer to create new user-defined model types, which are in turn used to create computational instances. The focus is on mechatronic component modeling. Illustrations of the method are given.


Author(s):  
Jonas Heimicke ◽  
Manuel Niever ◽  
Valentin Zimmermann ◽  
Monika Klippert ◽  
Florian Marthaler ◽  
...  

AbstractThe development of mechatronic systems has always been characterized by continuous handling of uncertainties. This challenge, which is associated with dynamic changes in the development context, is increasingly met by companies in the development of physical systems with the implementation of agile approaches in their development processes. However, since established approaches have their origin in software development, they reach various limits in the context of the development of mechatronic systems, e.g. due to the physical properties of the systems. Other features, such as transparent and flexible project management or targeted and early involvement of customers and users in development processes, can also be implemented in mechatronic system development. In order to derive the potentials and limits of existing agile approaches for the context of mechatronic system development, the present paper compares existing approaches with regard to relevant factors from the context of mechatronic system development. The aim is to create a basis for the targeted development, adaptation and use of agile approaches in the field of mechatronic system development.


Author(s):  
Kristin Goevert ◽  
Jonas Heimicke ◽  
Udo Lindemann ◽  
Albert Albers

AbstractIn order to be as responsive as possible to changes in the dynamic context of mechatronic system development, companies are increasingly integrating agile approaches into their development processes. They are confronted with the challenges of adapting approaches that originate in software development to the conditions of physical development, without neglecting the experiences gained over many years regarding product and process knowledge. In addition, agile development approaches must be integrated into existing processes through a systematic implementation strategy. In order to gain an initial understanding of the current situation in mechatronic companies with regard to agile development approaches, an interview study was conducted with 18 participants from real development practice. This could show that the companies in mechatronic system development are currently at the beginning of agile transformation and need approaches that are modelled on the basis of real development projects and are best possible tailored to the needs of these companies through a clear technical orientation. The findings gained are not universally valid, but represent a basis for further research work.


2014 ◽  
Vol 8 (3) ◽  
pp. 344-355 ◽  
Author(s):  
Yutaka Nomaguchi ◽  
◽  
Masashi Mizuta ◽  
Masaya Hirooka ◽  
Kikuo Fujita

Model-based development is a potential approach to designing complicated mechatronic systems. This paper proposes a product design framework for mechatronic systems, which integrates model-based development with prototyping and focuses on its process of deployment with hypothesis and verification. SysML is adopted as the modeling language for representing the mechatronic system without depending on specific domains, and FMEA is adopted as the method for describing the results of validation by prototyping. The DRIFT framework is used to capture designer’s operations on the design tools of SysML and FMEA and to manage its process. This study defines design concepts and design operations that are extracted from the patterns embedded in design process with SysML and FMEA. A design example of a ball-sorting robot is created using LEGO Mindstorms to demonstrate the proposed framework.


2006 ◽  
Vol 113 ◽  
pp. 34-38
Author(s):  
Bronius Karaliunas ◽  
Edvardas Matkevicius

The paper considers some problems of calculating major parameters and characteristics of a mechatronic system with a linear induction motor (LIM). It has been shown that LIM operating in the presence of traveling magnetic fields are widely used alongside other actuators. These motors allow for modular design because inductors may be made as independent modules. Then, by choosing the required number of inductors and their arrangement in a mechatronic system, a desired trajectory of transverse motion may be obtained. A theoretical model for LIM calculation, taking into account major assumptions about onedimensional magnetic field, is offered. Complex amplitude is expressed as the exponential function of a longitudinal coordinate of current volumetric density of the inductor. The above inductances as the parameters of dynamic equations may be used in further investigation of dynamics of mechatronic systems. However, in order to create optimal control systems for mechatronic systems with linear actuators, the major parameters and characteristics of a linear motor should be known. Therefore, the present investigation is aimed at developing methods for calculating the parameters of mechatronic systems with linear electric drives.


Author(s):  
Andrea CAPRA ◽  
Ana BERGER ◽  
Daniela SZABLUK ◽  
Manuela OLIVEIRA

An accurate understanding of users' needs is essential for the development of innovative products. This article presents an exploratory method of user centered research in the context of the design process of technological products, conceived from the demands of a large information technology company. The method is oriented - but not restricted - to the initial stages of the product development process, and uses low-resolution prototypes and simulations of interactions, allowing users to imagine themselves in a future context through fictitious environments and scenarios in the ambit of ideation. The method is effective in identifying the requirements of the experience related to the product’s usage and allows rapid iteration on existing assumptions and greater exploration of design concepts that emerge throughout the investigation.


Author(s):  
Cristian Iorga ◽  
Alain Desrochers

The expansion of the markets corroborated with product customization and short time to launch the product have led to new levels of competition among product development companies. To be successful in the globalization of the markets and to enable the evaluation and validation of products, companies have to develop methodologies focused on lifecycle analysis and reduction of product variation to obtain both quality and robustness of products. Keywords: Modeling, Evaluation, Validation, Design ProcessThis paper proposes a new design process methodology that unifies theoretical results of modeling stage and empirical findings obtained from the validation stage. The evaluations and validations of engineering design are very important and they have a high influence on product performances and their functionality, as well on the customer perceptions.Given that most companies maintain the confidentiality of their product development processes and that the existing literature does not provide more detailed aspects of this field, the proposed methodology will represent a technical and logistical support intended for students or engineers involved in academic as well as industrial projects.A generic methodology will be refined based on a new approach that will take into consideration the specification types (quantitative or qualitative), the design objectives and the product types: new/improved, structural/esthetic. Hence the new generic methodology will be composed of specific product validation algorithms taking into account the above considerations. At the end of this paper, the improvements provided by the proposed methodology into the design process will be shown in the context of the engineering student capstone projects at the Université de Sherbrooke.


2002 ◽  
Vol 17 (4) ◽  
pp. 359-388 ◽  
Author(s):  
LUDGER FIEGE ◽  
GERO MÜHL ◽  
FELIX C. GÄRTNER

Event-based systems are developed and used to integrate components in loosely coupled systems. Research and product development have focused so far on efficiency issues but neglected methodological support to build such systems. In this article, the modular design and implementation of an event system is presented which supports scopes and event mappings, two new and powerful structuring methods that facilitate engineering and coordination of components in event-based systems. We give a formal specification of scopes and event mappings within a trace-based formalism adapted from temporal logic. This is complemented by a comprehensive introduction to the event-based style, its benefits and requirements.


2011 ◽  
Vol 08 (04) ◽  
pp. 557-575 ◽  
Author(s):  
CHRISTINA RAASCH

Open source (OS) has raised significant attention in industrial practice and in scholarly research as a new and successful mode of product development. This paper is among the first to study open source development processes outside their original context, the software industry. In particular, we investigate the development of tangible products in so-called open design projects. We study how open design projects address the challenges usually put forward in the literature as barriers to the open development of tangible products. The analysis rests on the comparative qualitative investigation of four cases from different industries. We find that, subject to certain contingencies, open design processes can be organized to resemble OSS development processes to a considerable degree. Some practices are established specifically to uphold OS principles in the open design context, while others starkly differ from those found in OSS development. Our discussion focusses on different aspects of modularity as well as the availability of low-cost tools.


Author(s):  
Samuel Suss ◽  
Vincent Thomson

Product development processes of complex products are complex themselves and particularly difficult to plan and manage effectively. Although many organizations manage their product development processes by monitoring the status of documents that are created as deliverables, in fact the progress of the process is in large part based on the actual information flow which is required to develop the product and produce the documents. A vital element in making product development processes work well is the correct understanding of how information flows and how to facilitate its development. In this paper we describe an executable stochastic model of the product development process that incorporates the salient features of the interplay between the information development, exchange and progress of the technical work. Experiments with the model provide insight into the mechanisms that drive these complex processes.


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