Wall Roughness Effect on Heat Transfer Rate of the Turbulent Gas-Solid Flow in Inclined Pipes

Author(s):  
Adel Ebadi ◽  
Zohreh Mansoori ◽  
Majid Saffar-Avval ◽  
Goodarz Ahmadi

The effects of wall surface roughness on the rate of heat transfer and temperature profiles in turbulent gas-solid flows in pipes at different inclination angles were studied. The earlier developed computational model for 3D flows including the four-way interactions was extended and used in this study for evaluating the mean flow, turbulence intensity and thermal fields. Interaction of particles with the rough wall was included by introducing the available stochastic wall roughness models (shadow effect model) for the dispersed phase in the computational program. It was found that changes in the particle dispersion and particle concentration altered the Nusselt number and heat transfer rate in different regions of the pipe. The Nusselt number decreased in the lower part of the duct for horizontal and inclined pipes due to the reduction in the settling velocity. The surface roughness also altered the heat transfer coefficient in the periphery of the vertical riser. The simulation results showed that the fluid temperature was reduced in the pipe core and increased near the wall region for inclined pipes. On the other hand, particle temperature increased and flattened in the entire pipe cross section.

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
M. Mohammadpour-Ghadikolaie ◽  
M. Saffar-Avval ◽  
Z. Mansoori ◽  
N. Alvandifar ◽  
N. Rahmati

Laminar forced convection heat transfer from a constant temperature tube wrapped fully or partially by a metal porous layer and subjected to a uniform air cross-flow is studied numerically. The main aim of this study is to consider the thermal performance of some innovative arrangements in which only certain parts of the tube are covered by metal foam. The combination of Navier–Stokes and Darcy–Brinkman–Forchheimer equations is applied to evaluate the flow field. Governing equations are solved using the finite volume SIMPLEC algorithm and the effects of key parameters such as Reynolds number, metal foam thermophysical properties, and porous layer thickness on the Nusselt number are investigated. The results show that using a tube which is fully wrapped by an external porous layer with high thermal conductivity, high Darcy number, and low drag coefficient, can provide a high heat transfer rate in the high Reynolds number laminar flow, increasing the Nusselt number almost as high as 16 times compared to a bare tube. The most important result of thisstudy is that by using some novel arrangements in which the tube is partially covered by the foam layer, the heat transfer rate can be increased at least 20% in comparison to the fully wrapped tube, while the weight and material usage can be considerably reduced.


2019 ◽  
Vol 30 (5) ◽  
pp. 2781-2807
Author(s):  
Davood Toghraie ◽  
Ehsan Shirani

Purpose The purpose of this paper is to investigate the mixed convection of a two-phase water–aluminum oxide nanofluid in a cavity under a uniform magnetic field. Design/methodology/approach The upper wall of the cavity is cold and the lower wall is warm. The effects of different values of Richardson number, Hartmann number, cavitation length and solid nanoparticles concentration on the flow and temperature field and heat transfer rate were evaluated. In this paper, the heat flux was assumed to be constant of 10 (W/m2) and the Reynolds number was assumed to be constant of 300 and the Hartmann number and the volume fraction of solid nanoparticles varied from 0 to 60 and 0 to 0.06, respectively. The Richardson number was considered to be 0.1, 1 and 5. Aspect ratios were 1, 1.5 and 2. Findings Comparison of the results of this paper with the results of the numerical and experimental studies of other researchers showed a good correlation. The results were presented in the form of velocity and temperature profiles, stream and isotherm lines and Nusselt numbers. The results showed that by increasing the Hartmann number, the heat transfer rate decreases. An increase from 0 to 20 in Hartmann number results in a 20 per cent decrease in Nusselt numbers, and by increasing the Hartmann number from 20 to 40, a 16 per cent decrease is observed in Nusselt number. Accordingly, it is inferred that by increasing the Hartmann number, the reduction in the Nusselt number is decreased. As the Richardson number increased, the heat transfer rate and, consequently, the Nusselt number increased. Therefore, an increase in the Richardson number results in an increase of the Nusselt number, that is, an increase in Richardson number from 0.1 to 1 and from 1 to 5 results in 37 and 47 per cent increase in Nusselt number, respectively. Originality/value Even though there have been numerous investigations conducted on convection in cavities under various configurations and boundary conditions, relatively few studies are conducted for the case of nanofluid mixed convection in square lid-driven cavity under the effect of magnetic field using two-phase model.


2019 ◽  
Vol 30 (5) ◽  
pp. 2583-2605 ◽  
Author(s):  
Mohammad Mohsen Peiravi ◽  
Javad Alinejad ◽  
D.D. Ganji ◽  
Soroush Maddah

Purpose The purpose of this study is investigating the effect of using multi-phase nanofluids, Rayleigh number and baffle arrangement simultaneously on the heat transfer rate and Predict the optimal arrangement type of baffles in the differentiation of Rayleigh number in a 3D enclosure. Design/methodology/approach Simulations were performed on the base of the L25 Taguchi orthogonal array, and each test was conducted under different height and baffle arrangement. The multi-phase thermal lattice Boltzmann based on the D3Q19 method was used for modeling fluid flow and temperature fields. Findings Streamlines, isotherms, nanofluid volume fraction distribution and Nusselt number along the wall surface for 104 < Ra < 108 have been demonstrated. Signal-to-noise ratios have been analyzed to predict optimal conditions of maximize and minimize the heat transfer rate. The results show that by choosing the appropriate height and arrangement of the baffles, the average Nusselt number can be changed by more than 57 per cent. Originality/value The value of this paper is surveying three-dimensional and two-phase simulation for nanofluid. Also using the Taguchi method for Predicting the optimal arrangement type of baffles in a multi-part enclosure. Finally statistical analysis of the results by using of two maximum and minimum target Function heat transfer rates.


1998 ◽  
Vol 120 (2) ◽  
pp. 337-342 ◽  
Author(s):  
D. G. Bogard ◽  
D. L. Schmidt ◽  
M. Tabbita

The physical characteristics of surface roughness observed on first-stage high-pressure turbine vanes that had been in service for a long period were investigated in this study. Profilometry measurements were utilized to provide details of the surface roughness formed by deposits of foreign materials on different parts of the turbine vane. Typical measures of surface roughness such as centerline average roughness values were shown to be inadequate for characterizing roughness effects. Using a roughness shape parameter originally derived from regular roughness arrays, the turbine airfoil roughness was characterized in terms of equivalent sand-grain roughness in order to develop an appropriate simulation of the surface for laboratory experiments. Two rough surface test plates were designed and fabricated. These test plates were evaluated experimentally to quantify the heat transfer rate for flow conditions similar to that which occurs on the turbine airfoil. Although the roughness levels on the two test plates were different by a factor of two, both surfaces caused similar 50 percent increases in heat transfer rates relative to a smooth surface. The effects of high free-stream turbulence, with turbulence levels from 10 to 17 percent, were also investigated. Combined free-stream turbulence and surface roughness effects were found to be additive, resulting in as much as a 100 percent increase in heat transfer rate.


2019 ◽  
Vol 16 (2) ◽  
pp. 109-126 ◽  
Author(s):  
Ishrat Zahan ◽  
R Nasrin ◽  
M A Alim

A numerical analysis has been conducted to show the effects of magnetohydrodynamic (MHD) and Joule heating on heat transfer phenomenon in a lid driven triangular cavity. The heat transfer fluid (HTF) has been considered as water based hybrid nanofluid composed of equal quantities of Cu and TiO2 nanoparticles. The bottom wall of the cavity is undulated in sinusoidal pattern and cooled isothermally. The left vertical wall of the cavity is heated while the inclined side is insulated. The two dimensional governing partial differential equations of heat transfer and fluid flow with appropriate boundary conditions have been solved by using Galerkin's finite element method built in COMSOL Multyphysics. The effects of Hartmann number, Joule heating, number of undulation and Richardson number on the flow structure and heat transfer characteristics have been studied in details. The values of Prandtl number and solid volume fraction of hybrid nanoparticles have been considered as fixed. Also, the code validation has been shown. The numerical results have been presented in terms of streamlines, isotherms and average Nusselt number of the hybrid nanofluid for different values of governing parameters. The comparison of heat transfer rate by using hybrid nanofluid, Cu-water nanofluid,  TiO2 -water nanofluid and clear water has been also shown. Increasing wave number from 0 to 3 enhances the heat transfer rate by 16.89%. The enhanced rate of mean Nusselt number for hybrid nanofluid is found as 4.11% compared to base fluid.


Author(s):  
Todd Hahn ◽  
Bryant Deakins ◽  
Andrew Buechler ◽  
Sourabh Kumar ◽  
R. S. Amano

This paper describes the experimental analysis of the heat transfer rate within an internal passage of a typical gas turbine blade using varied internal geometries. This method of alteration, using rib turbulator’s within the serpentine cooling passages of a hollow turbine blade, has proven to drastically cool turbine blades more significantly than a smooth channel alone. Our emphasis is to determine which rib geometry will yield the highest heat transfer rate, which was examined in the form of a comparison between theoretical to experimental Nusselt numbers. For testing purposes, an enclosed 2 in. × 2 in. square Plexiglas channel was constructed to model an internal cooling passage within a turbine blade. Silicon heat strips, wrapped in copper foil, were placed on the bottom surface of the channel to ensure even heat distribution throughout. To measure internal surface temperatures, thermocouples were placed on the surface of heat plate as well as in the opening of the channel throughout. The four different rib geometries which were individually wrapped in copper foil were then placed on top of the heating element. To compare the rib geometry results with a control, a test was run with no ribs. To simulate turbulent air flow through the channel, a blower supplied velocities of 23.88 m/s and 27.86 m/s. These velocities yielded a Reynolds number ranging between 70,000 and 90,000. Final results were found in the form of the experimental Nusselt number divided by the theoretical Nusselt number, a standard when comparing surface heat transfer rates. The 60 degree staggered arrow geometry pointing away from the inlet and outlet (geometry 4) proved to create the highest heat transfer rate through the way it produced turbulent air flow. The average Nusselt number of this design was found to be 718.2 and 868.3 for 23.88 and 27.86 m/s respectively. From the calculated data it was found that higher Nusselt numbers were more prone to occur in higher air velocities.


2012 ◽  
Vol 557-559 ◽  
pp. 2141-2146
Author(s):  
Yong Hua You ◽  
Ai Wu Fan ◽  
Chen Chen ◽  
Shun Li Fang ◽  
Shi Ping Jin ◽  
...  

Trefoil-hole baffles have good thermo-hydraulic performances as the support of heat pipes, however the published research paper is relatively limited. The present paper investigates the shellside thermo-hydraulic characteristics of shell-and-tube heat exchanger with trefoil-hole baffles (THB-STHX) under turbulent flow region, and the variations of shellside Nusselt number, pressure loss and overall thermo-hydraulic performance (PEC) with Reynolds number are obtained for baffles of varied pitch with the numerical method. CFD results demonstrate that the trefoil-hole baffle could enhance the heat transfer rate of shell side effectively, and the maximal average Nusselt number is augmented by ~2.3 times that of no baffle, while average pressure loss increases by ~9.6 times. The PEC value of shell side lies in the range of 16.3 and 73.8 kPa-1, and drops with the increment of Reynolds number and the decrement of baffle pitch, which indicates that the heat exchanger with trefoil-hole baffles of larger pitch could generate better overall performance at low Reynolds number. Moreover, the contours of velocity, turbulent intensity and temperature are presented for discussions. It is found that shellside high-speed jet, intensive recirculation flow and high turbulence level could enhance the heat transfer rate effectively. Besides good performance, THB-STHXs are easily manufactured, thus promise widely applied in various industries.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Ahmad Haghani ◽  
Mehdi Jahangiri ◽  
Rouhollah Yadollahi Farsani ◽  
Ayoub Khosravi Farsani ◽  
Jalal Fazilatmanesh

Fluid-solid interaction phenomenon study is necessary for the analysis of several engineering systems such as structures and vessels that interact with wind and blood flow, respectively. In this study, the interactions between buoyancy-driven airflow and elastic baffle(s) inside a square enclosure were modeled numerically. While the two sidewalls of the enclosure were insulated, the lower and upper walls were kept at hot and cold temperatures, respectively. The heat transfer rate through the hot wall by calculating the Nusselt number and von Mises stress at the baffles’ root for various configurations of baffle(s) was considered. The domain was modeled in ANSYS Workbench, and the k-ε model was employed to solve the turbulent convective flow (Ra > 107). A two-way algorithm along with the finite element method was employed to simultaneously solve the equations governing the fluid flow and the solid phase. The dynamic mesh method was employed to account for the change in the location of the fluid domain at a new time step. The results show the elastic baffle, in comparison to solid baffle, intensifies the heat transfer rate by 15%. The results also indicate that the Nusselt number in the single-baffle case is higher than in double-baffle cases. The fact that the amount of von Mises is a function of the baffles’ configuration is another point obtained from the results. It was found that the von Mises stress at the baffles’ root represents more unsteady fluctuations in the asymmetric case, while it approaches a constant value in the symmetric case.


Author(s):  
Michael Bichnevicius ◽  
David Saltzman ◽  
Stephen Lynch

Abstract Additive manufacturing (AM) enables improved heat exchanger (HX) designs where performance is based on the achievable geometry. However, consequences of the AM process that affect HX performance such as increased surface roughness, dimensional tolerance issues, and defects like cracks may vary among identically designed AM parts due to AM machine settings. This paper experimentally compares the thermal and hydraulic performance of three AM HXs built using a traditionally manufactured, stamped aluminum oil cooler design. The AM HXs exhibited significantly higher air-side pressure drop and higher heat transfer rate than the traditional HX in large part due to increased AM surface roughness. Among AM HXs, one AM HX had notably higher heat transfer rate and air-side pressure drop due to poor print quality on the thin air-side fin features. The fin thickness among AM HXs also varied by about 15%, and there were only slight differences in surface roughness. This study indicates that functional HXs built using AM vary in performance even when the same digital model is used to print them and that AM HXs as a group can perform considerably differently than their traditional counterparts.


Micromachines ◽  
2019 ◽  
Vol 10 (3) ◽  
pp. 176 ◽  
Author(s):  
Mahir Faris Abdullah ◽  
Rozli Zulkifli ◽  
Zambri Harun ◽  
Shahrir Abdullah ◽  
Wan Wan Ghopa ◽  
...  

Here, the researchers carried out an experimental analysis of the effect of the TiO2 nanosolution concentration on the heat transfer of the twin jet impingement on an aluminum plate surface. We used three different heat transfer enhancement processes. We considered the TiO2 nanosolution coat, aluminum plate heat sink, and a twin jet impingement system. We also analyzed several other parameters like the nozzle spacing, nanosolution concentration, and the nozzle-to-plate distance and noted if these parameters could increase the heat transfer rate of the twin jet impingement system on a hot aluminum surface. The researchers prepared different nanosolutions, which consisted of varying concentrations, and coated them on the metal surface. Thereafter, we carried out an X-ray diffraction (XRD) and a Field Emission Scanning Electron Microscopy (FESEM) analysis for determining the structure and the homogeneous surface coating of the nanosolutions. This article also studied the different positions of the twin jets for determining the maximal Nusselt number (Nu). The researchers analyzed all the results and noted that the flow structure of the twin impingement jets at the interference zone was the major issue affecting the increase in the heat transfer rate. The combined influence of the spacing and nanoparticle concentration affected the flow structure, and therefore the heat transfer properties, wherein the Reynolds number (1% by volume concentration) maximally affected the Nusselt number. This improved the performance of various industrial and engineering applications. Hypothesis: Nusselt number was affected by the ratio of the nanoparticle size to the surface roughness. Heat transfer characteristics could be improved if the researchers selected an appropriate impingement system and selected the optimal levels of other factors. The surface coating with the TiO2 nanosolution also positively affected the heat transfer rate.


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