Investigation of the Conjugate Convective-Conductive Thermal Behavior of a Rib-Roughened Internal Cooling Channel

Author(s):  
Roberto Fedrizzi ◽  
Tony Arts

The proposed contribution concerns an experimental investigation of the conjugate thermal behavior of a rib-roughened cooling channel. Previous investigations mainly were focused on the convective aspects of the heat transfer; the scaled models were made of low conductivity material and the heat conduction was not representative of the behavior inside a real metallic airfoil. To overcome this limitation, a large-scale facility with a metallic ribbed wall was designed and tested. Infrared thermography was used to measure the temperature distribution on the wetted surface. Dedicated software was developed to correct the temperature field distortions and to apply the radiation-temperature calibration. The convection coefficient was calculated as a function of the measured wall temperature and computed wall heat flux. The code FLUENT® was used to solve the energy equation into the metallic wall, providing the surface heat flux distribution. The complex contribution of the ribs, in terms of heat transfer, was highlighted.

Author(s):  
A. K. Sleiti ◽  
J. S. Kapat

Prediction of three-dimensional flow field and heat transfer in a two pass rib-roughened square internal cooling channel of turbine blades with rounded staggered ribs rotating at high rotation and density ratios is the main focus of this study. Rotation, buoyancy, ribs, and geometry affect the flow within these channels. The full two-pass channel with bend and with rounded staggered ribs with fillets (e/Dh = 0.1 and P/e = 10) as tested by Wagner et. al [1992] is investigated. RSM is used in this study and enhanced wall treatment approach to resolve the near wall viscosity-affected region. RSM model was validated against available experimental data (which are primarily at low rotation and buoyancy numbers). The model was then used for cases with high rotational numbers (0.24, 0.475, 0.74 and 1) and high-density ratios (0.13, 0.23, and 0.3). Particular attention is given to how secondary flow, Reynolds stresses, turbulence intensity, and heat transfer are affected by coriolis and buoyancy/centrifugal forces caused by high levels of rotation and density ratios. A linear correlation for 4-side-average Nusselt number as a function of rotation number is derived.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3954
Author(s):  
Liang Xu ◽  
Qicheng Ruan ◽  
Qingyun Shen ◽  
Lei Xi ◽  
Jianmin Gao ◽  
...  

Traditional cooling structures in gas turbines greatly improve the high temperature resistance of turbine blades; however, few cooling structures concern both heat transfer and mechanical performances. A lattice structure (LS) can solve this issue because of its advantages of being lightweight and having high porosity and strength. Although the topology of LS is complex, it can be manufactured with metal 3D printing technology in the future. In this study, an integral optimization model concerning both heat transfer and mechanical performances was presented to design the LS cooling channel with a variable aspect ratio in gas turbine blades. Firstly, some internal cooling channels with the thin walls were built up and a simple raw of five LS cores was taken as an insert or a turbulator in these cooling channels. Secondly, relations between geometric variables (height (H), diameter (D) and inclination angle(ω)) and objectives/functions of this research, including the first-order natural frequency (freq1), equivalent elastic modulus (E), relative density (ρ¯) and Nusselt number (Nu), were established for a pyramid-type lattice structure (PLS) and Kagome-type lattice structure (KLS). Finally, the ISIGHT platform was introduced to construct the frame of the integral optimization model. Two selected optimization problems (Op-I and Op-II) were solved based on the third-order response model with an accuracy of more than 0.97, and optimization results were analyzed. The results showed that the change of Nu and freq1 had the highest overall sensitivity Op-I and Op-II, respectively, and the change of D and H had the highest single sensitivity for Nu and freq1, respectively. Compared to the initial LS, the LS of Op-I increased Nu and E by 24.1% and 29.8%, respectively, and decreased ρ¯ by 71%; the LS of Op-II increased Nu and E by 30.8% and 45.2%, respectively, and slightly increased ρ¯; the LS of both Op-I and Op-II decreased freq1 by 27.9% and 19.3%, respectively. These results suggested that the heat transfer, load bearing and lightweight performances of the LS were greatly improved by the optimization model (except for the lightweight performance for the optimal LS of Op-II, which became slightly worse), while it failed to improve vibration performance of the optimal LS.


1998 ◽  
Vol 35 (9) ◽  
pp. 671-678 ◽  
Author(s):  
Md. Shafiqul ISLAM ◽  
Ryutaro HINO ◽  
Katsuhiro HAGA ◽  
Masanori MONDE ◽  
Yukio SUDO

2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


Author(s):  
Christian Egger ◽  
Jens von Wolfersdorf ◽  
Martin Schnieder

In this paper a transient method for measuring heat transfer coefficients in internal cooling systems using infrared thermography is applied. The experiments are performed with a two-pass internal cooling channel connected by a 180° bend. The leading edge and the trailing edge consist of trapezoidal and nearly rectangular cross sections, respectively, to achieve an engine-similar configuration. Within the channels rib arrangements are considered for heat transfer enhancement. The test model is made of metallic material. During the experiment the cooling channels are heated by the internal flow. The surface temperature response of the cooling channel walls is measured on the outer surface by infrared thermography. Additionally, fluid temperatures as well as fluid and solid properties are determined for the data analysis. The method for determining the distribution of internal heat transfer coefficients is based on a lumped capacitance approach which considers lateral conduction in the cooling system walls as well as natural convection and radiation heat transfer on the outer surface. Because of time-dependent effects a sensitivity analysis is performed to identify optimal time periods for data analysis. Results are compared with available literature data.


2018 ◽  
Vol 22 (2) ◽  
pp. 899-897
Author(s):  
Xiaohong Gui ◽  
Xiange Song ◽  
Baisheng Nie

The effects of contact angle and superheat on thin-film thickness and heat flux distribution occurring in a rectangle microgroove are numerically simulated. Accordingly, physical, and mathematical models are built in detail. Numerical results indicate that meniscus radius and thin-film thickness increase with the improvement of contact angle. The heat flux distribution in the thin-film region increases non-linearly as the contact angle decreases. The total heat transfer through the thin-film region increases with the improvement of superheat, and decreases as the contact angle increases. When the contact angle is equal to zero, the heat transfer in the thin-film region accounts for more than 80% of the total heat transfer. Intensive evaporation in the thin-film region plays a key role in heat transfer for the rectangle capillary microgroove. The liquid with higher wetting performance is more capable of playing the advantages of higher intensity heat transfer in thin- film region. The current investigation will result in a better understanding of thin- -film evaporation and its effect on the effective thermal conductivity in the rectangle microgroove.


2008 ◽  
Author(s):  
J.C. Batsale ◽  
J.P. Lasserre ◽  
M. Varenne-Pellegrini ◽  
V. Desormiere ◽  
L. Authesserre ◽  
...  

2005 ◽  
Vol 2005 (1) ◽  
pp. 36-44 ◽  
Author(s):  
R. Ben-Mansour ◽  
L. Al-Hadhrami

Internal cooling is one of the effective techniques to cool turbine blades from inside. This internal cooling is achieved by pumping a relatively cold fluid through the internal-cooling channels. These channels are fed through short channels placed at the root of the turbine blade, usually called entrance region channels. The entrance region at the root of the turbine blade usually has a different geometry than the internal-cooling channel of the blade. This study investigates numerically the fluid flow and heat transfer in one-pass smooth isothermally heated channel using the RNGk−εmodel. The effect of Reynolds number on the flow and heat transfer characteristics has been studied for two mass flow rate ratios (1/1and1/2) for the same cooling channel. The Reynolds number was varied between10 000and50 000. The study has shown that the cooling channel goes through hydrodynamic and thermal development which necessitates a detailed flow and heat transfer study to evaluate the pressure drop and heat transfer rates. For the case of unbalanced mass flow rate ratio, a maximum difference of8.9% in the heat transfer rate between the top and bottom surfaces occurs atRe=10 000while the total heat transfer rate from both surfaces is the same for the balanced mass flow rate case. The effect of temperature-dependent property variation showed a small change in the heat transfer rates when all properties were allowed to vary with temperature. However, individual effects can be significant such as the effect of density variation, which resulted in as much as9.6% reduction in the heat transfer rate.


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