Optimization of Inlet Ring Groove Arrangement for Suppression of Unstable Flow in a Centrifugal Impeller

Author(s):  
Masahiro Ishida ◽  
Daisaku Sakaguchi ◽  
Hironobu Ueki

An optimization of the inlet ring groove arrangement has been pursued in the present study for obtaining better impeller characteristics and a wider operation range at both small and large flow rates in a high specific speed type centrifugal impeller with inducer. The effects of the shape parameters with respect to the inlet ring groove on the impeller characteristic and the flow incidence were analyzed mainly based on numerical simulations, but also compared to the experimental results. At small flow rates, a significant improvement in the impeller characteristic is achieved due to reduction in the excessive-positive flow incidence by optimizing both location and width of the rear groove near the inducer tip throat. On the other hand, the impeller characteristic is improved at large flow rates by implementing the corner radius at the rear groove edge and by placing another front ring groove in the suction pipe. As a result, by the optimized configuration of the front and rear ring grooves, the unstable flow range of the test impeller can be reduced by about 50% without deterioration of the impeller characteristic even at the 125% flow rate.

2005 ◽  
Vol 127 (1) ◽  
pp. 76-83 ◽  
Author(s):  
Mashiro Ishida ◽  
Taufan Surana ◽  
Hironobu Ueki ◽  
Daisaku Sakaguchi

The effects of the inlet recirculation arrangement on inducer stall and the diffuser width on diffuser stall in a high-specific-speed-type centrifugal impeller with inducer were analyzed by numerical simulation and also verified experimentally. It was found that the incipient unstable flow occurs due to a rolling-up vortex flow, resulting from an interaction between the tip leakage flow and the reverse flow accumulated at the pressure side immediately downstream of the inducer tip throat, in which a strong streamwise component of vorticity is included. By forming the inlet recirculation flow, the tip leakage vortex is effectively sucked into the suction ring groove, and the flow incidence is decreased simultaneously. The unstable flow range of the test blower was reduced significantly by about 45% without deteriorating the impeller characteristics by implementing optimally both the ring groove arrangement and the narrowed diffuser width.


Author(s):  
Masahiro Ishida ◽  
Taufan Surana ◽  
Hironobu Ueki ◽  
Daisaku Sakaguchi

The effects of the inlet recirculation arrangement on inducer stall and the diffuser width on diffuser stall in a high specific speed type centrifugal impeller with inducer were analyzed by a numerical simulation and also verified experimentally. It is found that the incipient unstable flow occurs due to a rolling-up vortex flow resulting from an interaction between the tip leakage flow and the reverse flow accumulated at the pressure side immediately downstream of the inducer tip throat in which a strong streamwise component of vorticity is included. By forming the inlet recirculation flow, the tip leakage vortex is effectively sucked into the suction ring groove, and the flow incidence is decreased simultaneously. The unstable flow range of the test blower was reduced significantly by about 45% without deteriorating the impeller characteristics by implementing optimally both the ring groove arrangement and the narrowed diffuser width.


Author(s):  
Masahiro Ishida ◽  
Daisaku Sakaguchi ◽  
Hironobu Ueki

In order to obtain a wider operating range in a centrifugal impeller with inducer, the effect of the pre-whirl induced by the inlet recirculation flow on the flow incidence and the impeller characteristics were analyzed numerically and compared with the experimental results. In order to control the swirl intensity of the recirculation flow, guide vanes were installed circumferentially in the annular bypass of the ring groove arrangement, and the setting angle of the guide vane was changed. The fundamental concept for surge suppression is to achieve the flow incidence less than or close to the critical one. A too large-positive flow incidence can be reduced by increasing the recirculation flow rate determined by the pressure difference between the two ring groove positions, on the other hand, a higher pressure rise in the inducer can be obtained at the flow incidence close to the critical one by suppressing the pre-whirl induced by the recirculation flow. It is clearly shown that the better impeller characteristics and the large recirculation flow rate can be achieved by giving a suitable setting angle of the guide vane. The unstable flow rate range of the tested impeller was reduced by about 53% almost without deterioration of the impeller efficiency in the whole flow rate range.


Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Hengxuan Luan ◽  
Liyuan Weng ◽  
Ranhui Liu ◽  
Yuanzhong Luan ◽  
Dongmin Li

This paper describes the investigations performed to better understand two-stage rotor speed matching in a contrarotating fan. In addition, this study develops a comprehensive measuring and communication system for a contrarotating fan using ZigBee network. The investigation method is based on three-dimensional RANS simulations; the RANS equations are solved by the numerical method in conjunction with a SST turbulence model. A wireless measurement system using big data method is first designed, and then a comparison is done with experimental measurements to outline the capacity of the numerical method. The results show that when contrarotating fan worked under designed speed, performance of two-stages rotors could not be matched as the designed working condition was deviated. Rotor 1 had huge influences on flow rate characteristics of a contrarotating fan. Rotor 2 was influenced by flow rates significantly. Under large flow rate condition, the power capability of rotor 2 became very weak; under working small flow rate condition, overloading would take place to class II motor. In order to solve the performance mismatch between two stages of CRF under nondesigned working conditions, under small flow rate condition, the priority shall be given to increase of the speed of rotor 1, while the speed of rotor 2 shall be reduced appropriately; under large flow rate condition, the speed of rotor 1 shall be reduced and the speed of rotor 2 shall be increased at the same time.


2018 ◽  
Vol 86 (1) ◽  
pp. 85-87 ◽  
Author(s):  
Sabine Ferneborg ◽  
Måns Thulin ◽  
Sigrid Agenäs ◽  
Kerstin Svennersten-Sjaunja ◽  
Peter Krawczel ◽  
...  

AbstractThis research communication describes how different detachment levels (0.48, 0.3 and 0.06 kg milk/min) at the quarter-level affect milk flow profiles and overall milking efficiency in automatic milking systems. We hypothesized a higher detachment level would result in greater mean flow rates without affecting the volume of harvested milk per cow during 24 h compared to lower detachment levels. The data suggest milk flow decreased to a rate below the overmilking limit within the 6-s delay time required for termination in all treatments, but the duration of overmilking was shorter for the greatest detachment level compared to the other treatments. We conclude that setting a detachment level at a greater milk flow rate reduces the duration of overmilking without affecting the amount of milk harvested when applied to cows in mid-lactation during quarter-level milking. We also suggest that the steepness of the decline phase of the milk flow curve might have a larger effect than the actual detachment level on the duration of overmilking.


Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


1982 ◽  
Author(s):  
M. W. Johnson ◽  
J. Moore

Three-dimensional flows and their influence on the stagnation pressure losses in a centrifugal compressor impeller have been studied. All 3 mutally perpendicular components of relative velocity and stagnation pressure on 5 cross-sectional planes, between the inlet and outlet of a 1 m dia shrouded impeller running at 500 rpm were measured. Comparisons were made between results for a flow rate corresponding to nearly zero incidence angle and two other flows, with increased and reduced flow rates. These detailed measurements show how the position of separation of the shroud boundary layer moved downstream and the wake’s size decreased, as the flow rate was increased. The wake’s location, at the outlet of the impeller, was also observed to move from the suction surface at the lowest flow rate, to the shroud at higher flow rates.


2019 ◽  
Vol 2019 ◽  
pp. 1-20 ◽  
Author(s):  
Bin Wang ◽  
Chuan-xin Rong ◽  
Jian Lin ◽  
Hua Cheng ◽  
Hai-bing Cai

Taking into account moisture migration and heat change during the soil freezing process, as well as the influence of absolute porosity reduction on seepage during the freezing process, we construct a numerical model of hydrothermal coupling using laws of conservation of energy and mass. The model is verified by the results of large-scale laboratory tests. By applying the numerical calculation model to the formation of artificial shaft freezing temperature fields under the action of large-flow groundwater, we conclude that groundwater with flow rates of less than 5 m/d will not have a significant impact on the artificial freezing temperature field. The maximum flow rates that can be handled by single-row freezing pipes and double-row freezing pipes are 10 m/d and 20 m/d, respectively, during the process of freezing shaft sinking. By analyzing the variation of groundwater flow rate during freezing process, we find that the groundwater flow velocity can reach 5–7 times the initial flow velocity near the closure moment of the frozen wall. Finally, in light of the action characteristics of groundwater on the freezing temperature field, we make suggestions for optimal pipe and row spacing in freezing pipe arrangement.


Author(s):  
Daisaku Sakaguchi ◽  
Hironobu Ueki ◽  
Masahiro Ishida ◽  
Hiroshi Hayami

Low solidity circular cascade diffuser abbreviated by LSD was proposed by Senoo et al. showing a high blade loading or a high lift coefficient without stall even under small flow rate conditions. These high performances were achieved by that the flow separation on the suction surface of the LSD blade was successfully suppressed by the secondary flow formed along the side walls. The higher performance of the LSD was achieved in both pressure recovery and operating range by adopting the tandem cascade because the front blade of the tandem cascade was designed suitably for small flow rates while the rear blade of the tandem cascade was designed suitably for large flow rates. In order to clarify the reason why the tandem cascade could achieve a high pressure recovery in a wide range of flow rate, the flow in the LSD with the tandem cascade is analyzed numerically in the present study by using the commercial CFD code of ANSYS-CFX 13.0. The behavior of the secondary flow is compared between the cases with the single cascade and the tandem one. It is found that the high blade loading of the front blade is achieved at the small flow rate by formation of the favorable secondary flow which suppresses the flow separation on suction surface of the front blade, and the flow separation on pressure surface of the front blade appeared at the design flow rate can be suppressed by the accelerated flow in the gap between the trailing edge of the front blade and the leading edge of the rear blade, resulting in the positive lift coefficient in spite of a large negative angle of attack.


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