Sprays in Cross Flow: Dependence on Weber Number

Author(s):  
Eugene Lubarsky ◽  
Jonathan R. Reichel ◽  
Ben T. Zinn ◽  
Rob McAmis

This paper describes an experimental investigation of the spray created by Jet A fuel injection from a plate containing sharp edged orifice 0.018 inches (457 μm) in diameter and L/D ratio of 10 into the crossflow of preheated air (555 K) at elevated pressure in the test section (4 ata) and liquid to air momentum-flux ratio of 40. A 2 component Phase Doppler Particle Analyzer used for measuring the characteristics of the spray. The Weber number of the spray in crossflow was varied between 33 and 2020 and the effect of Weber number on spray properties was investigated. It was seen that shear breakup mechanism dominates at Weber number greater than about 100. Droplets’ diameters were found to be in the range of 15-30 microns for higher values of Weber numbers, while larger droplets (100-200 microns) were observed at Weber number of 33. Larger droplets were observed at the periphery of the spray. The droplet velocities and diameters were measured in a plane 30mm downstream of the orifice along the centerline of the spray at an incoming air flow Mach number of 0.2 and liquid to air momentum-flux ratio of 40. The droplets reach a maximum of 90% of the flow velocity at this location. The velocity of droplets in the directions perpendicular to the air flow direction is higher at the periphery of the spray possibly due to the presence of larger droplets. The RMS values of the droplet velocities are highest slightly off center of the centerline of the spray showing the presence of strong vortices formed due to the liquid jet in crossflow. The data presented here could serve as benchmark data for CFD code validation.

Author(s):  
Eugene Lubarsky ◽  
Jonathan R. Reichel ◽  
Ben T. Zinn ◽  
Rob McAmis

This paper describes an experimental investigation of the spray created by Jet A fuel injection from a plate containing sharp edged orifice 0.018in.(457μm) in diameter and L∕D ratio of 10 into the crossflow of preheated air (555K) at elevated pressure in the test section (4atm) and liquid to air momentum flux ratio of 40. A two component phase Doppler particle analyzer was used for measuring the characteristics of the spray. The Weber number of the spray in crossflow was varied between 33 and 2020 and the effect of Weber number on spray properties was investigated. It was seen that the shear breakup mechanism dominates at Weber number greater than about 300. Droplets’ diameters were found to be in the range of 15–30μm for higher values of Weber numbers, while larger droplets (100–200μm) were observed at Weber number of 33. Larger droplets were observed at the periphery of the spray. The droplet velocities and diameters were measured in a plane 30mm downstream of the orifice along the centerline of the spray at an incoming airflow Mach number of 0.2. The droplets reach a maximum of 90% of the flow velocity at this location. The velocity of the droplets in the directions perpendicular to the airflow direction is higher at the periphery of the spray possibly due to the presence of larger droplets there. The rms values of the droplet velocities are highest slightly off the centerline of the spray due to the presence of vortices and shear layers around the liquid jet. The data presented here improve the understanding of spray formation processes, and provide benchmark data for computational fluid dynamics (CFD) code validation.


Author(s):  
Sachin Khosla ◽  
D. Scott Crocker

A numerical model for liquid jet atomization in a subsonic gas cross flow has been developed and incorporated into a CFD code. The model is designed primarily for the shear breakup regime, which is appropriate for many fuel injection applications. The model considers Weber number and momentum flux ratio ranges that are dominated by either jet surface breakup or column breakup. A boundary layer stripping model has been modified to account for both shearing from the column and shear primary breakup of large drops. Further secondary breakup was modeled with the Rayleigh-Taylor model. The effect of drop distortion on the drag is also considered. Results of the model have been compared with experimental data for jet-A liquid jets in air cross flows with varying pressure, air velocity, and liquid-to-gas momentum flux ratio. Comparisons were made for drop volume flux and drop size as a function of distance from the injector wall. Trends were captured for liquid penetration associated with varying momentum flux ratio, and for drop size as a function distance from the wall. In general, agreement between measurements and CFD predictions were quite good. Areas of disagreement could be reasonably explained by the model’s inherent inability to capture the wake flow behind the liquid column.


Author(s):  
Venkat S. Iyengar ◽  
Sathiyamoorthy Kumarasamy ◽  
Srinivas Jangam ◽  
Manjunath Pulumathi

Cross flow fuel injection is a widely used approach for injecting liquid fuel in gas turbine combustors and afterburners due to the higher penetration and rapid mixing of fuel and the cross flowing airstream. Because of the very limited residence time available in these combustors it is essential to ensure that smaller drop sizes are generated within a short axial distance from the injector in order to promote effective mixing. This requirement calls for detailed investigations into spray characteristics of different injector configurations in a cross-flow environment for identifying promising configurations. The drop size characteristics of a liquid jet issuing from a forward angled injector into a cross-flow of air were investigated experimentally at conditions relevant to gas turbine afterburners. A rig was designed and fabricated to investigate the injection of liquid jet in subsonic cross-flow with a rectangular test section of cross section measuring 50 mm by 70 mm. Experiments were done with a 10 degree forward angled 0.8 mm diameter plain orifice nozzle which was flush mounted on the bottom plate of test section. Laser diffraction using Malvern Spraytec particle analyzer was used to measure drops size and distributions in the near field of the spray. Measurements were performed at a distance of 70 mm from the injector at various locations along the height of the spray plume for a reasonable range of liquid flow rates as in practical devices. The sprays were characterized using the non dimensional parameters such as the Weber number and the momentum flux ratio and drop sizes were measured at three locations along the height of the spray from the bottom wall. The momentum flux ratio was varied from 5 to 25. Results indicate that with increase in momentum flux ratio the SMD reduced at the specific locations and an higher overall SMD was observed as one goes from the bottom to the top of the spray plume. This was accompanied by a narrowing of the drop size distribution.


Author(s):  
Jinkwan Song ◽  
Charles Cary Cain ◽  
Jong Guen Lee

The breakup, penetration, droplet size, and size distribution of a Jet A-1 fuel in air crossflow has been investigated with focus given to the impact of surrounding air pressure. Data have been collected by particle Doppler phased analyzer (PDPA), Mie-scattering with high speed photography augmented by laser sheet, and Mie-scattering with intensified charge-coupled device (ICCD) camera augmented by nanopulse lamp. Nozzle orifice diameter, do, was 0.508 mm and nozzle orifice length to diameter ratio, lo/do, was 5.5. Air crossflow velocities ranged from 29.57 to 137.15 m/s, air pressures from 2.07 to 9.65 bar, and temperature held constant at 294.26 K. Fuel flow provides a range of fuel/air momentum flux ratio (q) from 5 to 25 and Weber number from 250 to 1000. From the results, adjusted correlation of the mean drop size has been proposed using drop size data measured by PDPA as follows: (D0/D32)=0.267Wea0.44q0.08(ρl/ρa)0.30(μl/μa)-0.16. This correlation agrees well and shows roles of aerodynamic Weber number, Wea, momentum flux ratio, q, and density ratio, ρl/ρa. Change of the breakup regime map with respect to surrounding air pressure has been observed and revealed that the boundary between each breakup modes can be predicted by a transformed correlation obtained from above correlation. In addition, the spray trajectory for the maximum Mie-scattering intensity at each axial location downstream of injector is extracted from averaged Mie-scattering images. From these results, correlations with the relevant parameters including q, x/do, density ratio, viscosity ratio, and Weber number are made over a range of conditions. According to spray trajectory at the maximum Mie-scattering intensity, the effect of surrounding air pressure becomes more important in the farfield. On the other hand, effect of aerodynamic Weber number is more important in the nearfield.


Author(s):  
Tushar Sikroria ◽  
Abhijit Kushari

Abstract This paper presents the experimental analysis of the impact of swirl number of cross-flowing air stream on liquid jet spray trajectory at a fixed air flow velocity of 42 m/s with the corresponding Mach number of 0.12. The experiments were conducted for 4 different swirl numbers (0, 0.2, 0.42 and 0.73) using swirl vanes at air inlet having angles of 0°, 15°, 30° and 45° respectively. Liquid to air momentum flux ratio (q) was varied from 5 to 25. High speed (@ 500 fps) images of the spray were captured and those images were processed using MATLAB to obtain the path of the spray at various momentum flux ratios. The results show interesting trends for the spray trajectory and the jet spread in swirling air flow. High swirling flows not only lead to spray with lower radial penetration due to sharp bending and disintegration of liquid jet, but also result in spray with high jet spread and spray area. Based on the results, correlations for the spray path have been proposed which incorporates the effects of the swirl number of the air flow.


Author(s):  
Prathap Chockalingam ◽  
Flavio Cesar Cunha Galeazzo ◽  
Plamen Kasabov ◽  
Peter Habisreuther ◽  
Nikolaos Zarzalis ◽  
...  

The objective of this investigation was to study the effect of axially staged injection of methane in the vitiated air cross flow in a two stage combustion chamber on the formation of NOX for different momentum flux ratios. The primary cylindrical combustor equipped with a low swirl air blast nozzle operating with Jet-A liquid fuel generates vitiated air in the temperature range of 1473–1673 K at pressures of 5–8 bar. A methane injector was flush mounted to the inner surface of the secondary combustor at an angle of 30°. Oil cooled movable and static gas probes were used to collect the gas samples. The mole fractions of NO, NO2, CO, CO2 and O2 in the collected exhaust gas samples were measured using gas analyzers. For all the investigated operating conditions, the change in the mole fraction of NOX due to the injection of methane (ΔNOX) corrected to 15% O2 and measured in dry mode was less than 15 ppm. The mole fraction of ΔNOX increased with an increase in mass flow rate of methane and it was not affected by a change in the momentum flux ratio. The penetration depth of the methane jet was estimated from the profiles of mole fraction of O2 obtained from the samples collected using the movable gas probe. For the investigated momentum flux ratios, the penetration depth observed was 15 mm at 5 bar and 5 mm at 6.5 and 8 bar. The results obtained from the simulations of the secondary combustor using a RANS turbulence model were also presented. Reaction modeling of the jet flame present in a vitiated air cross flow posed a significant challenge as it was embedded in a high turbulent flow and burns in partial premixed mode. The applicability of two different reaction models has been investigated. The first approach employed a combination of the eddy dissipation and the finite rate chemistry models to determine the reaction rate, while the presumed JPDF model was used in the further investigations. Predictions were in closer agreement to the measurements while employing the presumed JPDF model; this model was also able to predict some key features of the flow as the change of penetration depth with the pressure.


Author(s):  
Chockalingam Prathap ◽  
Flavio C. C. Galeazzo ◽  
Plamen Kasabov ◽  
Peter Habisreuther ◽  
Nikolaos Zarzalis ◽  
...  

The objective of this investigation was to study the effect of axially staged injection of methane in the vitiated air cross flow in a two stage combustion chamber on the formation of NOX for different momentum flux ratios. The primary cylindrical combustor equipped with a low swirl air blast nozzle operating with Jet-A liquid fuel generates vitiated air in the temperature range of 1473–1673 K at pressures of 5–8 bars. A methane injector was flush mounted to the inner surface of the secondary combustor at an angle of 30 deg. Oil cooled movable and static gas probes were used to collect the gas samples. The mole fractions of NO, NO2, CO, CO2, and O2 in the collected exhaust gas samples were measured using gas analyzers. For all the investigated operating conditions, the change in the mole fraction of NOX due to the injection of methane (ΔNOX) corrected to 15% O2 and measured in dry mode was less than 15 ppm. The mole fraction of ΔNOX increased with an increase in mass flow rate of methane and it was not affected by a change in the momentum flux ratio. The penetration depth of the methane jet was estimated from the profiles of mole fraction of O2 obtained from the samples collected using the movable gas probe. For the investigated momentum flux ratios, the penetration depth observed was 15 mm at 5 bars and 5 mm at 6.5 and 8 bars. The results obtained from the simulations of the secondary combustor using a RANS turbulence model were also presented. Reaction modeling of the jet flame present in a vitiated air cross flow posed a significant challenge as it was embedded in a high turbulent flow and burns in partial premixed mode. The applicability of two different reaction models has been investigated. The first approach employed a combination of the eddy dissipation and the finite rate chemistry models to determine the reaction rate, while the presumed JPDF model was used in the further investigations. Predictions were in closer agreement to the measurements while employing the presumed JPDF model. This model was also able to predict some key features of the flow such as the change of penetration depth with the pressure.


Author(s):  
Jinkwan Song ◽  
Jong Guen Lee

This paper presents experimental results on the characteristics of spray formed by a liquid (Jet-A) jet injected into an oscillating air crossflow. Ambient air pressure is raised up to 15.86 bar, and the corresponding aerodynamic Weber number and liquid-air momentum flux ratio are up to 1000 and 25, respectively. The level of modulated crossflow velocity is kept up to 20% of its mean value. For limited cases, the air crossflow is preheated. Planar Mie-scattering measurements are utilized to visualize changes of the spray penetration and cross-sectional spray area in the oscillating air crossflow, and PDPA measurements are used to measure the mean drop size and drop size distribution. Phase-synchronized PDPA measurement of droplet size under the modulation of crossflow shows that the modulating crossflow results in preferentially larger amount of smaller and bigger droplets than average-sized droplets. Global spray response of spray to modulating crossflow is characterized by using proper orthogonal decomposition (POD) analysis of Mie-scattering images and collecting (and hence determining gain of) Mie-scattering intensity of droplets at a fixed downstream distance. It is found that the dominant behavior of the spray is convective oscillation in the axial direction and the change of vertical penetration of the spray is almost negligible for the level of crossflow velocity modulation up to 20%. The gain of Mie-scattering intensity with respect to crossflow velocity modulation level gradually decreases as liquid-air momentum flux ratio increases. Also, per given momentum flux ratio and Weber number, the gain hardly varies with respect to crossflow modulation level, suggesting the response of spray increases in proportion to crossflow velocity modulation level.


Author(s):  
Muthuselvan Govindaraj ◽  
Muralidhara Halebidu Suryanarayanarao ◽  
Prateekkumar Kotegar ◽  
Sonali Gupta ◽  
Sanjay Shankar ◽  
...  

The main objective of this computational analysis is to investigate the effect of increase in Weber number at constant momentum flux ratio on the primary breakup process and deformation of kerosene jet in cross stream air flow. Unsteady computational analysis with VOF approach is carried out to simulate the two phase flow at three different cross flow Weber number conditions (150, 350 and 400) at constant momentum flux ratio of 17. Since the results of VOF technique is highly sensitive to the size and distribution of grid, grid optimization process is carried out, with both structured and unstructured forms of the grid. Since the structured grid with number of elements 17,96,181 displayed better matching with experimental results of upper trajectory of kerosene jet; this grid is used to investigate the effect of turbulence model and Weber number on the windward trajectory of kerosene jet in cross flow air stream. Initially to evaluate the results of computational analysis; simulations are carried out with larger computational domain (with number of elements 17,96,181). Windward trajectory of computational analysis is compared with experimental results of upper trajectory predicted using image processing technique and reasonable overall matching is observed. To investigate the primary breakup process and deformation of liquid jet at three different increasing Weber number conditions, simulations are carried out with smaller computational domain with higher mesh density with number of elements 33,96,146. The computational technique used in the present analysis exactly captures the modes of breakup observed from experimental results at different Weber number operating conditions. To characterize the deformation of liquid jet at different Weber number conditions; near-field trajectory, cross stream dimension and wave length of liquid jet are quantified at different instants of time. With increase in Weber number, decrease in penetration of liquid jet along transverse direction and more bending of liquid jet along flow direction is observed. From the velocity profile along transverse direction of three different conditions, stronger shearing of liquid film is observed in higher Weber number conditions.


Author(s):  
Yongbin Ji ◽  
Bing Ge ◽  
Shusheng Zang

Jet-in-cross flow (JICF) has been investigated broadly because of its wide engineering application, for example in the gas turbine field, film cooling on the turbine vanes and blades, primary and dilution jets in the combustors and so on. In the gas turbine combustors, the main flow is generated by the swirlers to stabilize the flame, which induces complicated 3D flow characteristics. Different from uniform main flow, swirling cross flow has a strong tangential velocity component, which will deflect the jets in the circumferential direction as well as in the streamwise direction. So, the degradation behavior of the jets is more complex than that in the uniform cross flow. This paper presents PIV measurement of the flow field inside of a three-nozzle annular combustor with opposed quenching jets on the liner walls. Dry ice as a newly proposed flow tracer was proposed and tried. The momentum flux ratio and jet holes configuration are studied to evaluate their effects on the primary recirculation zone, downstream flow field. Finally, numerical simulation was also performed to reveal 3D flow characteristics as well as turbulent kinetic energy generation. The results show that momentum flux ratio has a dominant influence on flow characteristics in the combustor. Getting better understanding of jets behavior in the swirling cross flow helps optimization design of quenching or dilution holes geometry and arrangement for the gas turbine combustor, which turns to be very beneficial to the low-emission and high efficient combustor development.


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