Analysis of Flow Parameters Influencing Carry-Over Coefficient of Labyrinth Seals
Accurate prediction of the mass flow rate through labyrinth seals is extremely important especially for rotodynamic analysis of turbomachinery. The integral control volume based rotodynamic coefficient prediction programs are no more accurate than the accuracy of the leakage mass flow rate. A leakage flow equation can be developed by comparing the seal to a series of orifices and cavities. An equation of this type usually contains a discharge coefficient and a carry-over coefficient. The carry-over coefficient represents the effectiveness of each cavity to dissipate the kinetic energy entering the cavity and has an effect upon the value of the discharge coefficient for the constriction following that cavity. Therefore, an effective model for the carry-over coefficient must be developed before a leakage model can be obtained. This paper investigates how flow conditions and geometry variations for a smooth shaft operating in straight though tooth on stator rectangular cavity labyrinth seals affect the value of the carry-over coefficient for incompressible flow. The effect of Reynolds number, pressure ratio, clearance, number of teeth and shaft speed are considered using computational fluid dynamics. It was found that Reynolds number and clearance to pitch ratio have a major influence on the carry-over coefficient. Models for the same were developed for a generic rectangular tooth on stator labyrinth seal. The carry-over coefficient varied from 1.0 at the lowest clearance/pitch ratio and Reynolds numbers to 1.8 for the largest clearance/pitch ratio and Reynolds number considered. Future studies will investigate how the discharge coefficient is dependent upon the same flow and geometry conditions as well as the carry-over coefficient in order to obtain a complete leakage model.