Study of Swirling Air Flow Characteristics in a Lean Direct Injection Combustor

Author(s):  
Dipanjay Dewanji ◽  
Arvind G. Rao ◽  
Mathieu Pourquie ◽  
Jos P. van Buijtenen

This paper investigates the non-reacting aerodynamic flow characteristics in Lean Direct Injection (LDI) combustors. The RANS modeling is used to simulate the turbulent, non-reacting, and confined flow field associated with a single-element and a nine-element LDI combustor. The results obtained from the simulation are compared with some experimental data available in literature. The numerical model, which is in accordance with an experimental combustor, consists of an air swirler with 6 helical axial vanes of 60 degree vane angle and a converging-diverging duct, extending in a square flame tube. The numerical model covers the entire flow passage, including the highly swirling flow passage through the swirler vanes, and the combustion chamber. Simulation has been performed with a low Reynolds number realizable k-ε model and a Reynolds stress turbulence model. It is observed that the computational model is able to predict the central re-circulation zones (CTRZ), the corner recirculation zones, and the complex flow field associated with the adjacent swirlers with reasonable accuracy. The computed velocity components for the single-element case show that the flow field is similar to the experimental observations.

Author(s):  
Dipanjay Dewanji ◽  
Arvind G. Rao ◽  
Mathieu Pourquie ◽  
Jos P. van Buijtenen

The Lean Direct Injection (LDI) combustion concept has been of active interest due to its potential for low emissions under a wide range of operational conditions. This might allow the LDI concept to become the next generation gas-turbine combustion scheme for aviation engines. Nevertheless, the underlying unsteady phenomena, which are responsible for low emissions, have not been widely investigated. This paper reports a numerical study on the characteristics of the non-reacting and reacting flow field in a single-element LDI combustor. The solution for the non-reacting flow captures the essential aerodynamic flow characteristics of the LDI combustor, such as the reverse flow regions and the complex swirling flow structures inside the swirlers and in the neighborhood of the combustion chamber inlet, with reasonable accuracy. A spray model is introduced to simulate the reacting flow field. The reaction of the spray greatly influences the gas-phase velocity distribution. The heat release effect due to combustion results in a significantly stronger and compact reverse flow zone as compared to that of the non-reacting case. The inflow spray is specified by the Kelvin-Helmholtz breakup model, which is implemented in the Reynolds-Averaged Navier Stokes (RANS) code. The results show a strong influence of the high swirling flow field on liquid droplet breakup and flow mixing process, which in turn could explain the low-emission behavior of the LDI combustion concept.


Author(s):  
M. Carreres ◽  
L. M. García-Cuevas ◽  
J. García-Tíscar ◽  
M. Belmar-Gil

Abstract During the last decades, many efforts have been invested by the scientific community in minimising exhaust emissions from aeronautical gas turbine engines. In this context, many advanced ultra-low NOx combustion concepts, such as the Lean Direct Injection treated in the present study, are being developed to abide by future regulations. Numerical simulations of these devices are usually computationally expensive since they imply a multi-scale problem. In this work, a non-reactive Large Eddy Simulation of a gaseous-fuelled, radial-swirled Lean-Direct Injection (LDI) combustor has been carried out through the OpenFOAM Computational Fluid Dynamics (CFD) code by solving the complete inlet flow path through the swirl vanes and the combustor. The geometry considered is the gaseous configuration of the CORIA LDI combustor, for which detailed measurements are available. Macroscopical analysis of the main turbulent features related to the swirling flow and the generated Central Recirculation Zone (CRZ) are well established in the literature. Nevertheless, a more in-depth characterization is still required in this area of active research since theory and experimental data are not yet able to predict which unstable mode dominates the flow. This work aims at using Large Eddy Simulation for a complete characterisation of the unsteady flow structures generated within the combustion chamber of a gaseous methane injection immersed in a strong non-reactive swirling flow field. To do so, a spectral analysis of the flow field is performed to identify the frequency, intensity and instabilities associated to the phenomena occurring at the swirler outlet region. A coherent structure known as Precessing Vortex Core (PVC) is identified both at the inner and the outer shear layers, resulting in a periodic disturbance of the pressure and velocity fields. The pressure and velocity fluctuations predicted by the CFD code are used to compute the spectral signatures through the Sound Pressure Level (SPL) amplitude at multiple locations. This allows investigating both the complex behaviour of the PVC and its associated acoustic phenomena. The acoustic characteristics computed by the numerical model are first validated qualitatively by comparing the spectrum with available experimental data. In this way, the use of dimensionless numbers to characterise the most energetic structures is coherent with the experimental observations and the characteristics of the PVC. Then, the numerical identification of the main acoustic modes in the chamber through Dynamic Mode Decomposition (DMD) allows overcoming the Fast Fourier Transform (FFT) shortcomings and better understanding the propagation of the hydrodynamic instability perturbations. This investigation on the main non-reacting swirling flow structures inside the combustor provides a suitable background for further studies on combustion instability mechanisms.


2014 ◽  
Author(s):  
Cheng Huang ◽  
Rohan Gejji ◽  
William Anderson ◽  
Changjin Yoon ◽  
Venkateswaran Sankaran

2020 ◽  
Vol 32 (12) ◽  
pp. 125118
Author(s):  
Yazhou Shen ◽  
Mohamad Ghulam ◽  
Kai Zhang ◽  
Ephraim Gutmark ◽  
Christophe Duwig

Author(s):  
Robert Tacina ◽  
Changlie Wey ◽  
Peter Laing ◽  
Adel Mansour

Results of a low-NOx combustor test with a 15° sector are presented. A multipoint, lean-direct injection concept is used. The configuration tested has 36 fuel injectors and fuel-air mixers in place of a dual annular arrangement of two conventional fuel injectors. An integrated-module approach is used for the construction where chemically etched laminates that are diffusion bonded, combine the fuel injectors, air swirlers and fuel manifold into a single element. Test conditions include inlet temperatures up to 866K, and inlet pressures up to 4825 kPa. The fuel used was Jet A. A correlation is developed relating the NOx emissions to the inlet temperature, inlet pressure, and fuel-air ratio. Using a hypothetical 55:1 pressure-ratio engine, cycle NOx emissions are estimated to be less than 40% of the 1996 ICAO standard.


Author(s):  
Wenfeng Xu ◽  
Peng Sun ◽  
Guogang Yang

Abstract Sector cascade experiments can not only be convenient to measure various aerodynamic parameters but also reveal the real flow characteristics in turbomachinery. However, the sector cascade is only a part of the whole annular cascade. The circumferential angle, the structure of the side guide plate (SGP) and the suction mode on the SGP have a great effect on the periodicity of the flow field. Therefore, the effect of structure on periodicity must be taken into consideration in order to obtain accurate data of the sector cascade experiment. In this paper, a compressor sector cascade composed of a row of adjustable guide vanes (AGVs) and a row of stators is designed. The effect of the circumferential angle, SGP structure and suction position on the periodicity is studied by numerical simulation. An optimal cascade scheme is selected for experimental research. The results show that a larger circumferential angle can weaken the effect of low-energy fluid near the SGP on the middle passages. However, given the limited experimental conditions, the circumferential angle is set at 110° which consists of 15 AGVs and 14 stators. What’s more, the SGP with the same bowed angle of AGV on both sides of the cascade can reduce the influence of the SGP on the adjacent passages and obtain a regular periodicity. The low-energy fluids still accumulate near the SGP. The suction near the stator suction side of the SGP can alleviate the blockage in the flow passage and further improve the periodicity of the cascade. Serious analysis of the experiment results have further identified that the suction near the stator suction side of SGP can make the aerodynamic parameters of the flow field uniform and lead to a good periodicity. At the same time, the feasibility of this design method is verified.


2019 ◽  
Vol 11 ◽  
pp. 175682931983368
Author(s):  
Chao Huo ◽  
Peng Lv ◽  
Anbang Sun

This paper aims to investigate the aerodynamics including the global performance and flow characteristics of a long-shrouded contra-rotating rotor by developing a full 3D RANS computation. Through validations by current experiments on the same shrouded contra-rotating rotor, the computation using sliding mesh method and the computational zone with an extended nozzle downstream flow field effectively works; the time-averaged solution of the unsteady computation reveals that more uniform flow presents after the downstream rotor, which implies that the rear rotor rotating at opposite direction greatly compensates and reduces the wake; the unsteady computations further explore the flow field throughout the whole system, along the span and around blade tips. Complex flow patterns including the vortices and their interactions are indicated around the blade roots and tips. For further identifying rotor configurations, the rotor–rotor distance and switching two rotor speeds were studied. The computation reveals that setting the second rotor backwards decreases the wake scale but increases its intensity in the downstream nozzle zone. However, for the effect of switching speeds, computations cannot precisely solve the flow when the rear rotor under the windmill because of the upstream rotor rotating much faster than the other one. All the phenomena from computations well implement the experimental observations.


2011 ◽  
Vol 308-310 ◽  
pp. 189-192
Author(s):  
Long Xing Chen ◽  
Wen Qi Ma ◽  
He Chun Yu ◽  
Hai Yan Liu ◽  
Hong Wang Du

The aerostatic circular thrust bearing was taken as a study subject. The numerical simulation method was used to calculate the flow passage. Meanwhile, the single-point testing method was used to test the pressure distribution. The simulation and experiment measurement results were compared and analyzed. The results show that: The single-point testing method is effective to capture the change of flow characteristics. The overall results of simulation and testing coincide with each other well. In the range of cone cavity, the flow pattern for the gas is turbulent flow, and the flow field should be divided into different zones for simulation.


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