Study of a Supercritical CO2 Turbine With TIT of 1350 K for Brayton Cycle With 100 MW Class Output: Aerodynamic Analysis of Stage 1 Vane

2014 ◽  
Author(s):  
J. Schmitt ◽  
R. Willis ◽  
D. Amos ◽  
J. Kapat ◽  
C. Custer
Keyword(s):  
Carbon Dioxide ◽  
Flow Field ◽  
Supercritical Co2 ◽  
Fluid Simulation ◽  
Flow Coefficient ◽  
Working Fluid ◽  
Thermodynamic Efficiency ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Aerodynamic Analysis

This study seeks to design the aerodynamic features a first stage vane for a 100 MW class supercritical CO2 Brayton cycle turbomachine. For a turbine inlet temperature of 1350 K, the recuperated configuration is found to provide the highest cycle efficiency, and the corresponding cycle parameters are then used to design the turbine stages. A 6-stage turbine is selected and the first stage is designed following a one-dimensional mean line approach. Initial mean line turbomachine parameters (work coefficient and flow coefficient) are selected to provide high thermodynamic efficiency and simple radial equilibrium equation principles. Turning loss correlations are utilized to define and optimize hub and casing velocity triangle parameters. Typical turbomachinery characteristic parameters are used to compare the carbon dioxide turbine with typical air combustion turbines. Detailed aerodynamic analysis is performed on a complete three-dimensional model of the vane flow field using a commercial computational fluid dynamics code, STAR-CCM+. Actual properties of the working fluid are input to the model from the REFPROP database provided by the US National Institute of Standards and Technology (NIST). The detailed flow field is computed, from which aerodynamic loss coefficients are calculated. The computer model confirms that the design is successful in turning supercritical carbon dioxide at the prescribed angle and pressure. However, results of the real fluid simulation show that aerodynamic losses caused the stage efficiency to be about 4% below the design target.

scholarly journals The Impeller Exit Flow Coefficient As a Performance Map Variable for Predicting Centrifugal Compressor Off-Design Operation Applied to a Supercritical CO2 Working Fluid

2017 ◽  
Author(s):  
Eric Liese ◽  
Stephen E. Zitney
Keyword(s):  
Centrifugal Compressor ◽  
Process Simulation ◽  
Supercritical Co2 ◽  
Flow Coefficient ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Inlet Flow ◽  
Cycle Simulation ◽  
Main Compressor

A multi-stage centrifugal compressor model is presented with emphasis on analyzing use of an exit flow coefficient vs. an inlet flow coefficient performance parameter to predict off-design conditions in the critical region of a supercritical carbon dioxide (CO2) power cycle. A description of the performance parameters is given along with their implementation in a design model (number of stages, basic sizing, etc.) and a dynamic model (for use in transient studies). A design case is shown for two compressors, a bypass compressor and a main compressor, as defined in a process simulation of a 10 megawatt (MW) supercritical CO2 recompression Brayton cycle. Simulation results are presented for a simple open cycle and closed cycle process with changes to the inlet temperature of the main compressor which operates near the CO2 critical point. Results showed some difference in results using the exit vs. inlet flow coefficient correction, however, it was not significant for the range of conditions examined. This paper also serves as a reference for future works, including a full process simulation of the 10 MW recompression Brayton cycle.

Performance Characteristics of an Operating Supercritical CO2 Brayton Cycle

2012 ◽  
Author(s):  
Thomas Conboy ◽  
Steven Wright ◽  
James Pasch ◽  
Darryn Fleming ◽  
Gary Rochau ◽  
...  
Keyword(s):  
Supercritical Co2 ◽  
Waste Heat ◽  
Electrical Power ◽  
Heat Removal ◽  
Test Facility ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Compact Size ◽  
Test Loop

Supercritical CO2 (S-CO2) power cycles offer the potential for better overall plant economics due to their high power conversion efficiency over a moderate range of heat source temperatures, compact size, and potential use of standard materials in construction [1,2,3,4]. Sandia National Labs (Albuquerque, NM, US) and the US Department of Energy (DOE-NE) are in the process of constructing and operating a megawatt-scale supercritical CO2 split-flow recompression Brayton cycle with contractor Barber-Nichols Inc. [5] (Arvada, CO, US). This facility can be counted among the first and only S-CO2 power producing Brayton cycles anywhere in the world. The Sandia-DOE test-loop has recently concluded a phase of construction that has substantially upgraded the facility by installing additional heaters, a second recuperating printed circuit heat exchanger (PCHE), more waste heat removal capability, higher capacity load banks, higher temperature piping, and more capable scavenging pumps to reduce windage within the turbomachinery. With these additions, the loop has greatly increased its potential for electrical power generation — according to models, as much as 80 kWe per generator depending on loop configuration — and its ability to reach higher temperatures. To date, the loop has been primarily operated as a simple recuperated Brayton cycle, meaning a single turbine, single compressor, and undivided flow paths. In this configuration, the test facility has begun to realize its upgraded capacity by achieving new records in turbine inlet temperature (650°F/615K), shaft speed (52,000 rpm), pressure ratio (1.65), flow rate (2.7 kg/s), and electrical power generated (20kWe). Operation at higher speeds, flow rates, pressures and temperatures has allowed a more revealing look at the performance of essential power cycle components in a supercritical CO2 working fluid, including recuperation and waste heat rejection heat exchangers (PCHEs), turbines and compressors, bearings and seals, as well as auxiliary equipment. In this report, performance of these components to date will be detailed, including a discussion of expected operational limits as higher speeds and temperatures are approached.

A Supercritical CO2 Gas Turbine Power Cycle for Next-Generation Nuclear Reactors

2002 ◽  
Author(s):  
Vaclav Dostal ◽  
Michael J. Driscoll ◽  
Pavel Hejzlar ◽  
Neil E. Todreas
Keyword(s):  
Gas Turbine ◽  
Oil Recovery ◽  
Supercritical Co2 ◽  
Power Plants ◽  
Ideal Gas ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Pinch Point ◽  
Good Efficiency

Although proposed more than 35 years ago, the use of supercritical CO2 as the working fluid in a closed circuit Brayton cycle has so far not been implemented in practice. Industrial experience in several other relevant applications has improved prospects, and its good efficiency at modest temperatures (e.g., ∼45% at 550°C) make this cycle attractive for a variety of advanced nuclear reactor concepts. The version described here is for a gas-cooled, modular fast reactor. In the proposed gas-cooled fast breeder reactor design of present interest, CO2 is also especially attractive because it allows the use of metal fuel and core structures. The principal advantage of a supercritical CO2 Brayton cycle is its reduced compression work compared to an ideal gas such as helium: about 15% of gross power turbine output vs. 40% or so. This also permits the simplification of use of a single compressor stage without intercooling. The requisite high pressure (∼20 MPa) also has the benefit of more compact heat exchangers and turbines. Finally, CO2 requires significantly fewer turbine stages than He, its principal competitor for nuclear gas turbine service. One disadvantage of CO2 in a direct cycle application is the production of N-16, which will require turbine plant shielding (albeit much less than in a BWR). The cycle efficiency is also very sensitive to recuperator effectiveness and compressor inlet temperature. It was found necessary to split the recuperator into separate high- and low-temperature components, and to employ intermediate recompression, to avoid having a pinch-point in the cold end of the recuperator. Over the past several decades developments have taken place that make the acceptance of supercritical CO2 systems more likely: supercritical CO2 pipelines are in use in the western US in oil-recovery operations; 14 advanced gas-cooled reactors (AGR) are employed in the UK at CO2 temperatures up to 650°C; and utilities now have experience with Rankine cycle power plants at pressures as high as 25 MPa. Furthermore, CO2 is the subject of R&D as the working fluid in schemes to sequester CO2 from fossil fuel combustion and for refrigeration service as a replacement for CFCs.

Performance Characteristics of an Operating Supercritical CO2 Brayton Cycle

2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Thomas Conboy ◽  
Steven Wright ◽  
James Pasch ◽  
Darryn Fleming ◽  
Gary Rochau ◽  
...  
Keyword(s):  
Supercritical Co2 ◽  
Waste Heat ◽  
Electrical Power ◽  
Heat Removal ◽  
Test Facility ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Compact Size ◽  
Test Loop

Supercritical CO2 (S-CO2) power cycles offer the potential for better overall plant economics due to their high power conversion efficiency over a moderate range of heat source temperatures, compact size, and potential use of standard materials in construction. Sandia National Labs (Albuquerque, NM) and the U.S. Department of Energy (DOE-NE) are in the process of constructing and operating a megawatt-scale supercritical CO2 split-flow recompression Brayton cycle with contractor Barber-Nichols Inc. (Arvada, CO). This facility can be counted among the first and only S-CO2 power producing Brayton cycles anywhere in the world. The Sandia-DOE test-loop has recently concluded a phase of construction that has substantially upgraded the facility by installing additional heaters, a second recuperating printed circuit heat exchanger (PCHE), more waste heat removal capability, higher capacity load banks, higher temperature piping, and more capable scavenging pumps to reduce windage within the turbomachinery. With these additions, the loop has greatly increased its potential for electrical power generation, and its ability to reach higher temperatures. To date, the loop has been primarily operated as a simple recuperated Brayton cycle, meaning a single turbine, single compressor, and undivided flow paths. In this configuration, the test facility has begun to realize its upgraded capacity by achieving new records in turbine inlet temperature (650 °F/615 K), shaft speed (52,000 rpm), pressure ratio (1.65), flow rate (2.7 kg/s), and electrical power generated (20 kWe). Operation at higher speeds, flow rates, pressures, and temperatures has allowed a more revealing look at the performance of essential power cycle components in a supercritical CO2 working fluid, including recuperation and waste heat rejection heat exchangers (PCHEs), turbines and compressors, bearings and seals, as well as auxiliary equipment. In this report, performance of these components to date will be detailed, including a discussion of expected operational limits as higher speeds and temperatures are approached.

Selecting the Optimum Supercritical CO2 Cycle for Indirect-Fired Applications

2019 ◽  
Author(s):  
Brittany Tom ◽  
January Smith ◽  
Aaron M. McClung
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Supercritical Co2 ◽  
Operating Conditions ◽  
Working Fluid ◽  
Performance Goals ◽  
Brayton Cycle ◽  
Power Cycle ◽  
And Performance ◽  
Supercritical Carbon

Abstract Existing research has demonstrated the viability of supercritical carbon dioxide as an efficient working fluid with numerous advantages over steam in power cycle applications. Selecting the appropriate power cycle configuration for a given application depends on expected operating conditions and performance goals. This paper presents a comparison for three indirect fired sCO2 cycles: recompression closed Brayton cycle, dual loop cascaded cycle, and partial condensation cycle. Each cycle was modeled in NPSS with an air side heater, given the same baseline assumptions and optimized over a range of conditions. Additionally, limitations on the heater system are discussed.

scholarly journals An Optimization Study to Evaluate the Impact of the Supercritical CO2 Brayton Cycle’s Components on Its Overall Performance

2021 ◽  
Vol 11 (5) ◽  
pp. 2389
Author(s):  
Khaled Alawadhi ◽  
Abdullah Alfalah ◽  
Bashar Bader ◽  
Yousef Alhouli ◽  
Ahmed Murad
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Power Systems ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Brayton Cycle ◽  
Optimization Study ◽  
The Impact ◽  
Sustainable Power ◽  
Supercritical Carbon

The rising environmental problems due to fossil fuels’ consumption have pushed researchers and technologists to develop sustainable power systems. Due to properties such as abundance and nontoxicity of the working fluid, the supercritical carbon (sCO2) dioxide Brayton cycle is considered one of the most promising technologies among the various sustainable power systems. In the current study, a mathematical model has been developed and coded in Matlab for the recompression of the supercritical carbon dioxide Brayton cycle sCO2-BC. The real gas properties of supercritical carbon dioxide (sCO2) were incorporated into the program by pairing the NIST’s Refporp with Matlab© through a subroutine. The impacts of the various designs of the cycle’s individual components have been investigated on the performance of sCO2−BC. The impact of various sedative cycle parameters, i.e., compressor’s inlet temperature (T1), and pressure (P1), cycle pressure ratio (Pr), and split mass fraction (x), on the cycle’s performance (ηcyc) were studied and highlighted. Moreover, an optimization study using the genetic algorithm was carried out to find the abovementioned cycle’s optimized values that maximize the cycle’s per-formance under provided design constraints and boundaries.

Second Law Efficiency of an Intercooled-Reheated-Regenerative-Brayton Cycle With Variable Temperature Heat Reservoirs

2012 ◽  
Author(s):  
Vishal Anand ◽  
Krishna Nelanti ◽  
Kamlesh G. Gujar
Keyword(s):  
Gas Turbine ◽  
Variable Temperature ◽  
Pressure Ratio ◽  
Working Fluid ◽  
Thermodynamic Efficiency ◽  
Second Law ◽  
Brayton Cycle ◽  
Cooling Fluid ◽  
Turbine Engine ◽  
Temperature Heat

The gas turbine engine works on the principle of the Brayton Cycle. One of the ways to improve the efficiency of the gas turbine is to make changes in the Brayton Cycle. In the present study, Brayton Cycle with intercooling, reheating and regeneration with variable temperature heat reservoirs is considered. Instead of the usual thermodynamic efficiency, the Second law efficiency, defined on the basis of lost work, has been taken as a parameter to study the deviation of the irreversible Brayton Cycle from the ideal cycle. The Second law efficiency of the Brayton Cycle has been found as a function of reheat and intercooling pressure ratios, total pressure ratio, intercooler, regenerator and reheater effectiveness, hot and cold side heat exchanger effectiveness, turbine and compressor efficiency and heating capacities of the heating fluid, the cooling fluid and the working fluid (air). The variation of the Second law efficiency with all these parameters has been presented. From the results, it can be seen that the Second law efficiency first increases and then decreases with increase in intercooling pressure ratio and increases with increase in reheating pressure ratio. The results show that the Second law efficiency is a very good indicator of the amount of irreversibility of the cycle.

Thermoeconomic Analysis of a Combined Natural Gas Cogeneration System With a Supercritical CO2 Brayton Cycle and an Organic Rankine Cycle

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Zhen Pan ◽  
Mingyue Yan ◽  
Liyan Shang ◽  
Ping Li ◽  
Li Zhang ◽  
...  
Keyword(s):  
Supercritical Co2 ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Inlet Temperature ◽  
Total System ◽  
Brayton Cycle ◽  
Exhaust Gas ◽  
Total Cost ◽  
Cogeneration System ◽  
Isentropic Efficiency

Abstract This paper proposes a new type of Gas Turbine Cycle-supercritical CO2 Brayton/organic Rankine cycle (GT-SCO2/ORC) cogeneration system, in which the exhaust gas from gas-fired plants generates electricity through GT and then the remaining heat is absorbed by the supercritical CO2 (SCO2) Brayton cycle and ORC. CO2 contained in the exhaust gas is absorbed by monoethanolamine (MEA) and liquefied via liquified natural gas (LNG). Introducing thermodynamic efficiencies, thermoeconomic analysis to evaluate the system performance and total system cost is used as the evaluation parameter. The results show that the energy efficiency and exergy efficiency of the system are 56.47% and 45.46%, respectively, and the total cost of the product is 2798.38 $/h. Moreover, with the increase in air compressor (AC) or gas turbine isentropic efficiency, GT inlet temperature, and air preheater (AP) outlet temperature, the thermodynamic efficiencies have upward trends, which proves these four parameters optimize the thermodynamic performance. The total system cost can reach a minimum value with the increase in AC pressure ratio, GT isentropic efficiency, and AC isentropic efficiency, indicating that these three parameters can optimize the economic performance of the cycle. The hot water income increases significantly with the increase in the GT inlet temperature, but it is not cost-effective in terms of the total cost.

A Comparison Study for Off-Design Performance Prediction of a Supercritical CO2 Compressor With Similitude Analysis

2019 ◽  
Author(s):  
Yongju Jeong ◽  
Seongmin Son ◽  
Seong kuk Cho ◽  
Seungjoon Baik ◽  
Jeong Ik Lee
Keyword(s):  
Critical Point ◽  
Supercritical Co2 ◽  
Power Plants ◽  
Cycle Performance ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Power Cycle ◽  
Design Performance ◽  
Wide Range ◽  
Phase Fluid

Abstract Most of the power plants operating nowadays mainly have adopted a steam Rankine cycle or a gas Brayton cycle. To devise a better power conversion cycle, various approaches were taken by researchers and one of the examples is an S-CO2 (supercritical CO2) power cycle. Over the past decades, the S-CO2 power cycle was invented and studied. Eventually the cycle was successful for attracting attentions from a wide range of applications. Basically, an S-CO2 power cycle is a variation of a gas Brayton cycle. In contrast to the fact that an ordinary Brayton cycle operates with a gas phase fluid, the S-CO2 power cycle operates with a supercritical phase fluid, where temperatures and pressures of working fluid are above the critical point. Many advantages of S-CO2 power cycle are rooted from its novel characteristics. Particularly, a compressor in an S-CO2 power cycle operates near the critical point, where the compressibility is greatly reduced. Since the S-CO2 power cycle greatly benefits from the reduced compression work, an S-CO2 compressor prediction under off-design condition has a huge impact on overall cycle performance. When off-design operations of a power cycle are considered, the compressor performance needs to be specified. One of the approaches for a compressor off-design performance evaluation is to use the correction methods based on similitude analysis. However, there are several approaches for deriving the equivalent conditions but none of the approaches has been thoroughly examined for S-CO2 conditions based on data. The purpose of this paper is comparing these correction models to identify the best fitted approach, in order to predict a compressor off-design operation performance more accurately from limited amount of information. Each correction method was applied to two sets of data, SCEIL experiment data and 1D turbomachinery code off-design prediction code generated data, and evaluated in this paper.

Primary Study on Carbon Dioxide Power Cycle of HTGR

2008 ◽  
Author(s):  
Chengjie Duan ◽  
Xiaoyong Yang ◽  
Jie Wang ◽  
Suyuan Yu
Keyword(s):  
Carbon Dioxide ◽  
High Temperature ◽  
Physical Properties ◽  
Critical Pressure ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Power Cycle ◽  
Pressure Cycle ◽  
Cycle Efficiency ◽  
Thermal Physical Properties

At present, power cycles used in HTGR are indirect steam Rankine cycle and helium Brayton cycle. Using water or helium as working fluid which transform thermal energy into mechanical energy for HTGR power cycle has many disadvantages. Steam cycle could choose steam system which is similar to conventional coal-fired power plant, but because of the limit of material and equipments, there is big temperature difference between the steam and the helium, that makes big loss of thermal power and lowers the cycle efficiency. Helium can reach a high temperature in HTGR Brayton cycle and it has good stability, but because of helium has big isentropic exponent and low density, it is difficult to compress and makes helium turbine has shorter blades and more stages than normal gas turbine. Carbon dioxide has good thermal stability and physical properties. To avoid the reaction of CO2 with graphite and canning of fuel element at high temperature, it should be used in an indirect cycle as second loop working fluid. CO2 has appropriate critical pressure and temperature (7.38MPa, 304.19K) and can choose three types of cycle: supercritical cycle, subcritical-pressure cycle and trans-critical-pressure cycle (CO2 sometimes works under supercritical pressure, some times under subcritical-pressure). Carbon dioxide cycle works in a high pressure, so it makes pressure loss lower. When CO2 works close to its critical point, its density become larger than other conditions, and not change very much, this permits to reduce compress work. The thermal physical properties of carbon dioxide are totally different from helium due to CO2 works as real gas in the cycle. That causes the calculation of CO2 thermal physical properties, heat transfer and power cycle efficiency become difficult and need to be iterated. A systematic comparison between helium and carbon dioxide as working fluid for HTGR has been carried out. An empirical equation had been selected to estimate the thermal physical properties of carbon dioxide. Three types of carbon dioxide power cycle have been analyzed and the thermal efficiency has been calculated. A detailed introduction to the basic calculation process of the CO2 cycle thermal efficiency had been presented in the paper.

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