Investigation of the Bottoming Cycle for High Efficiency Combined Cycle Gas Turbine System With Supercritical Carbon Dioxide Power Cycle

Author(s):  
Seong Kuk Cho ◽  
Minseok Kim ◽  
Seungjoon Baik ◽  
Yoonhan Ahn ◽  
Jeong Ik Lee

The supercritical CO2 (S-CO2) power cycle has been receiving attention as one of the future power cycle technology because of its compact configuration and high thermal efficiency at relatively low turbine inlet temperature ranges (450∼750°C). Thus, this low turbine inlet temperature can be suitable for the bottoming cycle of a combined cycle gas turbine because its exhaust temperature range is approximately 500∼600°C. The natural gas combined cycle power plant utilizes mainly steam Rankine cycle as a bottoming cycle to recover waste heat from a gas turbine. To improve the current situation with the S-CO2 power cycle technology, the research team collected various S-CO2 cycle layouts and compared each performance. Finally, seven cycle layouts were selected as a bottoming power system. In terms of the net work, each cycle was evaluated while the mass flow rate, the split flow rate and the minimum pressure were changed. The existing well-known S-CO2 cycle layouts are unsuitable for the purpose of a waste heat recovery system because it is specialized for a nuclear application. Therefore, the concept to combine two S-CO2 cycles was suggested in this paper. Also the complex single S-CO2 cycles are included in the study to explore its potential. As a result, the net work of the concept to combine two S-CO2 cycles was lower than that of the performance of the reference steam cycle. On the other hand, the cascade S-CO2 Brayton cycle 3 which is one of the complex single cycles was the only cycle to be superior to the reference steam cycle. This result shows the possibility of the S-CO2 bottoming cycle if component technologies become mature enough to realize the assumptions in this paper.

Author(s):  
Thamir K. Ibrahim ◽  
M.M. Rahman

The combined cycle gas-turbine (CCGT) power plant is a highly developed technology which generates electrical power at high efficiencies. The first law of thermodynamics is used for energy analysis of the performance of the CCGT plant. The effects of varying the operating conditions (ambient temperature, compression ratio, turbine inlet temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam) on the performance of the CCGT (overall efficiency and total output power) were investigated. The programming of the performance model for CCGT was developed utilizing MATLAB software. The simulation results for CCGT show that the overall efficiency increases with increases in the compression ratio and turbine inlet temperature and with decreases in ambient temperature. The total power output increases with increases in the compression ratio, ambient temperature, and turbine inlet temperature. The peak overall efficiency was reached with a higher compression ratio and low ambient temperature. The overall efficiencies for CCGT were very high compared to the thermal efficiency of GT plants. The overall thermal efficiency of the CCGT quoted was around 57%; hence, the compression ratios, ambient temperature, turbine inlet temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam have a strong influence on the overall performance of the CCGT cycle.


Author(s):  
Katsuyoshi Tada ◽  
Kei Inoue ◽  
Tomo Kawakami ◽  
Keijiro Saitoh ◽  
Satoshi Tanimura

Gas-turbine combined-cycle (GTCC) power generation is clean and efficient, and its demand will increase in the future from economic and social perspectives. Raising turbine inlet temperature is an effective way to increase combined cycle efficiency and contributes to global environmental conservation by reducing CO2 emissions and preventing global warming. However, increasing turbine inlet temperature can lead to the increase of NOx emissions, depletion of the ozone layer and generation of photochemical smog. To deal with this issue, MHPS (MITSUBISHI HITACHI POWER SYSTEMS) and MHI (MITSUBISHI HEAVY INDUSTRIES) have developed Dry Low NOx (DLN) combustion techniques for high temperature gas turbines. In addition, fuel flexibility is one of the most important features for DLN combustors to meet the requirement of the gas turbine market. MHPS and MHI have demonstrated DLN combustor fuel flexibility with natural gas (NG) fuels that have a large Wobbe Index variation, a Hydrogen-NG mixture, and crude oils.


Author(s):  
Hideto Moritsuka

In order to estimate the possibility to improve thermal efficiency of power generation use gas turbine combined cycle power generation system, benefits of employing the advanced gas turbine technologies proposed here have been made clear based on the recently developed 1500C-class steam cooling gas turbine and 1300C-class reheat cycle gas turbine combined cycle power generation systems. In addition, methane reforming cooling method and NO reducing catalytic reheater are proposed. Based on these findings, the Maximized efficiency Optimized Reheat cycle Innovative Gas Turbine Combined cycle (MORITC) Power Generation System with the most effective combination of advanced technologies and the new devices have been proposed. In case of the proposed reheat cycle gas turbine with pressure ratio being 55, the high pressure turbine inlet temperature being 1700C, the low pressure turbine inlet temperature being 800C, combined with the ultra super critical pressure, double reheat type heat recovery Rankine cycle, the thermal efficiency of combined cycle are expected approximately 66.7% (LHV, generator end).


1979 ◽  
Vol 101 (2) ◽  
pp. 217-227 ◽  
Author(s):  
W. E. Fraize ◽  
C. Kinney

The effect of injecting steam generated by exhaust gas waste heat into a gas turbine with 3060°R turbine inlet temperature has been analyzed. Two alternate steam injection cycles are compared with a combined cycle using a conventional steam bottoming cycle. A range of compression ratios (8, 12, 16, and 20) and water mass injection ratios (0 to 0.4) were analyzed to determine effect on net turbine power output per pound of air and cycle thermodynamic efficiency. A water/fuel cost tradeoff analysis is also provided. The results indicate promising performance and economic advantages of steam injected cycles relative to more conventional utility power cycles. Application to coal-fired configuration is briefly discussed.


Author(s):  
Hideto Moritsuka ◽  
Tomoharu Fujii ◽  
Takeshi Takahashi

The thermal efficiency of gas turbine combined cycle power generation plants increase significantly in accordance with turbine inlet temperature. Gas turbine combined cycle power plants operating at high turbine inlet temperature are popular as a main thermal power station among our electric power companies in Japan. Thus, gas turbine hot gas parts are working under extreme conditions which will strongly affect their lifetime as well as maintenance costs for repaired and replaced parts. To reduce the latter is of major importance to enhance cost effectiveness of the plant. This report describes a gas turbine maintenance management program of main hot gas parts (combustor chambers, transition peices, turbine 1st. stage nozzles and 1st. stage buckets) for management persons of gas turbine combined cycle power stations in order to obtain an optimal gas turbine maintenance schedule considering rotation, repair and replacement or exchange of those parts.


2016 ◽  
Vol 2016 ◽  
pp. 1-12
Author(s):  
Lihuang Luo ◽  
Hong Gao ◽  
Chao Liu ◽  
Xiaoxiao Xu

A combined cycle that combines AWM cycle with a nuclear closed Brayton cycle is proposed to recover the waste heat rejected from the precooler of a nuclear closed Brayton cycle in this paper. The detailed thermodynamic and economic analyses are carried out for the combined cycle. The effects of several important parameters, such as the absorber pressure, the turbine inlet pressure, the turbine inlet temperature, the ammonia mass fraction, and the ambient temperature, are investigated. The combined cycle performance is also optimized based on a multiobjective function. Compared with the closed Brayton cycle, the optimized power output and overall efficiency of the combined cycle are higher by 2.41% and 2.43%, respectively. The optimized LEC of the combined cycle is 0.73% lower than that of the closed Brayton cycle.


Author(s):  
Feliciano Pava´n ◽  
Marco Romo ◽  
Juan Prince

The present paper is a thermodynamics analysis, i.e. both energy and exergy analyses for a natural gas based combined cycle power plant. The analysis was performed for an existing 240 MW plant, where the steam cycle reduces the irreversibilities during heat transfer from gas to water/steam. The effect of operating variables such as pressure ratio, gas turbine inlet temperature on the performance of combined cycle power plant has been investigated. The pressure ratio and maximum temperature (gas turbine inlet temperature) are identified as the dominant parameters having impact on the combined cycle plant performance. The work output of the topping cycle is found to increase with pressure ratio, while for the bottoming cycle it decreases. However, for the same gas turbine inlet temperature the overall work output of the combined cycle plant increases up to a certain pressure ratio, and thereafter not much increase is observed. The exergy losses of the individual components in the plant are evaluated based on second law of thermodynamics. The present results form a basis on which further work can be conducted to improve the performance of these units.


Author(s):  
Branko Stankovic

This concept shows that an efficient combined cycle, comprising topping & bottoming cycle, does not have to be privilege of gas turbine plants only, but could also be achieved with steam turbine plants. An efficient power-producing concept of a combined steam-turbine cycle with addition of a recirculating steam compressor is disclosed. Topping part of such a combined steam-turbine cycle operates at elevated steam turbine inlet temperature and pressure, while its “waste heat” is recovered by the bottoming part of the combined cycle in a heat-recovery boiler (steam heat exchanger). The recirculating steam compressor pumps the cooled majority of the entire steam flow to the maximum cycle pressure, while smaller steam flow fraction continues its full expansion to some low pressure in a condenser. The cycle waste heat could be transferred to the bottoming part of the combined cycle in a variety of modalities, depending on the chosen main high-temperature steam-turbine inlet temperature and inlet pressure (supercritical/subcritical). At an assumed constant steam-turbine inlet temperature of 900°C (∼300 bar), a very high gross cycle thermal efficiency could potentially be achieved, ranging from 56 to 62% with the high-temperature steam-turbine pressure ranging from subcritical (30 bar) to supercritical (300 bar). Such a combined steam-turbine cycle seems to be a suitable energy conversion concept that could be applied in classic thermal power plants powered by coal, but also seems as an ideal option for application in the new generation of gas-cooled nuclear rectors, where the gaseous reactor coolant, heated up to 1000°C, would indirectly transfer its heat content to working fluid (superheated steam) of the topping part of the combined steam-turbine cycle. Alternatively, the proposed concept may be combined with renewable energy sources of a sufficient temperature level.


2002 ◽  
Vol 124 (4) ◽  
pp. 867-873 ◽  
Author(s):  
H. Moritsuka ◽  
T. Fujii ◽  
T. Takahashi

The thermal efficiency of gas turbine combined cycle power generation plants increase significantly in accordance with turbine inlet temperature. Gas turbine combined cycle power plants operating at high turbine inlet temperature are popular as a main thermal power station among our electric power companies in Japan. Thus, gas turbine hot gas parts are working under extreme conditions which will strongly affect their lifetime as well as maintenance costs for repaired and replaced parts. To reduce the latter is of major importance to enhance cost effectiveness of the plant. This report describes a gas turbine maintenance management program of main hot gas parts (combustor chambers, transition pieces, turbine first stage nozzles and first stage buckets) for management persons of gas turbine combined cycle power stations in order to obtain an optimal gas turbine maintenance schedule considering rotation, repair and replacement, or exchange of those parts.


Author(s):  
K. Sarabchi ◽  
G. T. Polley

Computer modelling of Performance optimization was done to examine the effect of key operating variables like compressor pressure ratio, turbine inlet temperature, and recovery boiler pressure on performance parameters of a simple combined cycle and comparison was made to a simple gas turbine cycle. Both thermal efficiency and specific net work were examined as pressure ratio and recovery boiler pressure were varied for each turbine inlet temperature. Also careful consideration was given to admissible values of stack gas temperature, steam turbine outlet dryness fraction, and steam turbine outlet dryness fraction, and steam turbine inlet temperature. Specifically, it was shown that when we treat a combined cycle as an integrated system, efficiency optimization entails a pressure ratio below that suitable for simple gas turbine plant.


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