Loss Generation in Transonic Turbine Blading

Author(s):  
Penghao Duan ◽  
Choon S. Tan ◽  
Andrew Scribner ◽  
Anthony Malandra

The measured loss characteristic in a high-speed cascade tunnel of two turbine blades of different designs showed distinctly different trend with exit Mach number ranging from 0.8 to 1.4. Assessments using steady RANS computation of the flow in the two turbine blades, complemented with control volume analyses and loss modelling, elucidate why the measured loss characteristic looks the way it is. The loss model categorizes the total loss in terms of boundary layer loss, trailing edge loss and shock loss; it yields results in good agreement with the experimental data as well as steady RANS computed results. Thus RANS is an adequate tool for determining the loss variations with exit isentropic Mach number and the loss model serves as an effective tool to interpret both the computational and experimental data. The measured loss plateau in Blade 1 for exit Mach number of 1 to 1.4 is due to a balance between a decrease of blade surface boundary layer loss and an increase in the attendant shock loss with Mach number; this plateau is absent in Blade 2 due to a greater rate in shock loss increase than the corresponding decrease in boundary layer loss. For exit Mach number from 0.85 to 1, the higher loss associated with shock system in Blade 1 is due to the larger divergent angle downstream of the throat than that in Blade 2. However when exit Mach number is between 1.00 and 1.30, Blade 2 has higher shock loss. For exit Mach number above around 1.4, the shock loss for the two blades is similar as the flow downstream of the throat is completely supersonic. In the transonic to supersonic flow regime, the turbine design can be tailored to yield a shock pattern the loss of which can be mitigated in near equal amount of that from the boundary layer with increasing exit Mach number, hence yielding a loss plateau in transonic-supersonic regime.

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Penghao Duan ◽  
Choon S. Tan ◽  
Andrew Scribner ◽  
Anthony Malandra

The measured loss characteristic in a high-speed cascade tunnel of two turbine blades of different designs showed distinctly different trends with exit Mach number ranging from 0.8 to 1.4. Assessments using steady Reynolds-averaged Navier--Stokes equations (RANS) computation of the flow in the two turbine blades, complemented with control volume analyses and loss modeling, elucidate why the measured loss characteristic looks the way it is. The loss model categorizes the total loss in terms of boundary layer loss, trailing edge (TE) loss, and shock loss; it yields results in good agreement with the experimental data as well as steady RANS computed results. Thus, RANS is an adequate tool for determining the loss variations with exit isentropic Mach number and the loss model serves as an effective tool to interpret both the computational and the experimental data. The measured loss plateau in blade 1 for exit Mach number of 1–1.4 is due to a balance between a decrease of blade surface boundary layer loss and an increase in the attendant shock loss with Mach number; this plateau is absent in blade 2 due to a greater rate in shock loss increase than the corresponding decrease in boundary layer loss. For exit Mach number from 0.85 to 1, the higher loss associated with shock system in blade 1 is due to the larger divergent angle downstream of the throat than that in blade 2. However, when exit Mach number is between 1.00 and 1.30, blade 2 has higher shock loss. For exit Mach number above an approximate value of 1.4, the shock loss for the two blades is similar as the flow downstream of the throat is completely supersonic. In the transonic to supersonic flow regime, the turbine design can be tailored to yield a shock pattern the loss of which can be mitigated in near equal amount of that from the boundary layer with increasing exit Mach number, hence yielding a loss plateau in transonic-supersonic regime.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Luis Teia

Abstract In order to produce a more efficient design of a compact turbine driving a cryogenic engine turbo-pump for a satellite delivering rocket, a new supersonic loss model is proposed. The new model was constructed based on high-quality published data, composed of Schlieren photographs and experimental measurements, that combined provided a unique insight into the mechanisms driving supersonic losses. Using this as a cornerstone, model equations were formulated that predict the critical Mach number and shock loss and shock-induced mixing loss as functions of geometrical (i.e., blade outlet and uncovered turning angle and trailing edge thickness) and operational parameters (i.e., exit Mach number). A series of highly resolved CFD numerical simulations were conducted on an in-house designed state-of-the-art transonic turbine rotor row (around unity aspect ratio (AR)) to better understand changes in the shock system for varying parameters. The main outcome showed that pitch to chord ratio has a powerful impact on the shock system, and thus on the manner by which shock loss and shock-induced mixing loss is distributed to compose the overall supersonic losses. The numerical loss estimates for two pitch to chord ratios—t⁄c = 0.70 and t⁄c = 0.98—were compared with absolute loss data of a previously published similar blade with satisfactory agreement. Calibrated equations are provided to allow hands-on integration into existing overall turbine loss models, where supersonic losses play a key role, for further enhancement of preliminary turbine design.


2012 ◽  
Vol 2012 ◽  
pp. 1-28 ◽  
Author(s):  
Phil Ligrani

The influences of a variety of different physical phenomena are described as they affect the aerodynamic performance of turbine airfoils in compressible, high-speed flows with either subsonic or transonic Mach number distributions. The presented experimental and numerically predicted results are from a series of investigations which have taken place over the past 32 years. Considered are (i) symmetric airfoils with no film cooling, (ii) symmetric airfoils with film cooling, (iii) cambered vanes with no film cooling, and (iv) cambered vanes with film cooling. When no film cooling is employed on the symmetric airfoils and cambered vanes, experimentally measured and numerically predicted variations of freestream turbulence intensity, surface roughness, exit Mach number, and airfoil camber are considered as they influence local and integrated total pressure losses, deficits of local kinetic energy, Mach number deficits, area-averaged loss coefficients, mass-averaged total pressure loss coefficients, omega loss coefficients, second law loss parameters, and distributions of integrated aerodynamic loss. Similar quantities are measured, and similar parameters are considered when film-cooling is employed on airfoil suction surfaces, along with film cooling density ratio, blowing ratio, Mach number ratio, hole orientation, hole shape, and number of rows of holes.


Author(s):  
P. J. Bryanston-Cross ◽  
J. J. Camus

A simple technique has been developed which samples the dynamic image plane information of a schlieren system using a digital correlator. Measurements have been made in the passages and in the wakes of transonic turbine blades in a linear cascade. The wind tunnel runs continuously and has independently variable Reynolds and Mach number. As expected, strongly correlated vortices were found in the wake and trailing edge region at 50 KHz. Although these are strongly coherent we show that there is only limited cross-correlation from wake to wake over a Mach no. range M = 0.5 to 1.25 and variation of Reynolds number from 3 × 105 to 106. The trailing edge fluctuation cross correlations were extended both upstream and downstream and preliminary measurements indicate that this technique can be used to obtain information on wake velocity. The vortex frequency has also been measured over the same Mach number range for two different cascades. The results have been compared with high speed schlieren photographs.


2012 ◽  
Vol 155-156 ◽  
pp. 12-17 ◽  
Author(s):  
Lian Xu Wang ◽  
Da Wei Qu ◽  
Chang Qing Song ◽  
Ye Tian

To research the performance optimization of high speed car diesel engine,firstly according to the characteristic of car diesel engine with Variable Nozzle Turbocharger (VNT), one-dimensional cycle model of the engine was established by using simulation software BOOST and validated by experimental data in this paper. The turbine blades’ opening corresponding to different speed was determined. Therefore the problem that the VNT surges at low engine speed and the inlet air flow is insufficient at high speed was solved. Based on the above model, this paper improved the efficiency of the engine by optimizing the compression ratio and the distribution phase of camshaft and then used the experimental data to check the simulation results. Meanwhile the fuel consumption and the possibility of the engine operation roughness decreased.


Author(s):  
Y. Jiang ◽  
N. Gurram ◽  
E. Romero ◽  
P. T. Ireland ◽  
L. di Mare

Slot film cooling is a popular choice for trailing edge cooling in high pressure (HP) turbine blades because it can provide more uniform film coverage compared to discrete film cooling holes. The slot geometry consists of a cut back in the blade pressure side connected through rectangular openings to the internal coolant feed passage. The numerical simulation of this kind of film cooling flows is challenging due to the presence of flow interactions like step flow separation, coolant-mainstream mixing and heat transfer. The geometry under consideration is a cutback surface at the trailing edge of a constant cross-section aerofoil. The cutback surface is divided into three sections separated by narrow lands. The experiments are conducted in a high speed cascade in Oxford Osney Thermo-Fluids Laboratory at Reynolds and Mach number distributions representative of engine conditions. The capability of CFD methods to capture these flow phenomena is investigated in this paper. The isentropic Mach number and film effectiveness are compared between CFD and pressure sensitive paint (PSP) data. Compared to steady k–ω SST method, Scale Adaptive Simulation (SAS) can agree better with the measurement. Furthermore, the profiles of kinetic energy, production and shear stress obtained by the steady and SAS methods are compared to identify the main source of inaccuracy in RANS simulations. The SAS method is better to capture the unsteady coolant-hot gas mixing and vortex shedding at the slot lip. The cross flow is found to affect the film significantly as it triggers flow separation near the lands and reduces the effectiveness. The film is non-symmetric with respect to the half-span plane and different flow features are present in each slot. The effect of mass flow ratio (MFR) on flow pattern and coolant distribution is also studied. The profiles of velocity, kinetic energy and production of turbulent energy are compared among the slots in detail. The MFR not only affects the magnitude but also changes the sign of production.


Author(s):  
Javad Sepahi-Younsi ◽  
Behzad Forouzi Feshalami ◽  
Seyed Reza Maadi ◽  
Mohammad Reza Soltani

The paper summarizes recent developments in boundary layer suction for high-speed air intakes. Bleed has been efficiently used in supersonic and hypersonic intakes for three primary reasons: to improve the performance of the intake, to reduce the starting Mach number of the intake, and to postpone the onset of buzz oscillations. A bleed system has many characteristics such as the bleed entrance and exit areas, bleed entrance slant angle and position, and bleed type (slot or porous and ram-scoop or flush). Each of these parameters has significant impacts on the intake performance and stability that have been reviewed in this study. In addition, the effectiveness of other flow control methods has been compared with the bleed method.


2007 ◽  
Vol 111 (1118) ◽  
pp. 257-266 ◽  
Author(s):  
R. J. Howell ◽  
K. M. Roman

This paper describes how it is possible to reduce the profile losses on ultra high lift low pressure (LP) turbine blade profiles with the application of selected surface roughness and wake unsteadiness. Over the past several years, an understanding of wake interactions with the suction surface boundary layer on LP turbines has allowed the design of blades with ever increasing levels of lift. Under steady flow conditions, ultra high lift profiles would have large (and possibly open) separation bubbles present on the suction side which result from the very high diffusion levels. The separation bubble losses produced by it are reduced when unsteady wake flows are present. However, LP turbine blades have now reached a level of loading and diffusion where profile losses can no longer be controlled by wake unsteadiness alone. The ultra high lift profiles investigated here were created by attaching a flap to the trailing edge of another blade in a linear cascade — the so called flap-test technique. The experimental set-up used in this investigation allows for the simulation of upstream wakes by using a moving bar system. Hotwire and hotfilm measurements were used to obtain information about the boundary-layer state on the suction surface of the blade as it evolved in time. Measurements were taken at a Reynolds numbers ranging between 100,000 and 210,000. Two types of ultra high lift profile were investigated; ultra high lift and extended ultra high lift, where the latter has 25% greater back surface diffusion as well as a 12% increase in lift compared to the former. Results revealed that distributed roughness reduced the size of the separation bubble with steady flow. When wakes were present, the distributed roughness amplified disturbances in the boundary layer allowing for more rapid wake induced transition to take place, which tended to eliminate the separation bubble under the wake. The extended ultra high lift profile generated only slightly higher losses than the original ultra high lift profile, but more importantly it generated 12% greater lift.


Author(s):  
D. J. Mee ◽  
N. C. Baines ◽  
M. L. G. Oldfield ◽  
T. E. Dickens

Experiments to measure losses of a linear cascade of transonic turbine blades are reported. Detailed measurements of the boundary layer at the rear of the suction surface of a blade and examination of wake traverse data enable the individual components of boundary layer, shock and mixing loss to be determined. Results indicate that each component contributes significantly to the overall loss in different Mach number regimes. Traverses in the near wake of the blade indicate the way in which the wake develops and facilitate examination of the development of the mixing loss.


1985 ◽  
Vol 107 (3) ◽  
pp. 620-627 ◽  
Author(s):  
W. Rodi ◽  
G. Scheuerer

A mathematical model is presented for calculating the external heat transfer coefficients around gas turbine blades. The model is based on a finite-difference procedure for solving the boundary-layer equations which describe the flow and temperature field around the blades. The effects of turbulence are simulated by a low-Reynolds number version of the k-ε turbulence model. This allows calculation of laminar and transitional zones and also the onset of transition. Applications of the calculation method are presented to turbine-blade situations which have recently been investigated experimentally. Predicted and measured heat transfer coefficients are compared and good agreement with the data is observed. This is true especially for the pressure-surface boundary layer which is of a rather complex nature because it remains in a transitional state over the full blade length. The influence of various flow phenomena like laminar-turbulent transition and of the boundary conditions (pressure gradient, free-stream turbulence) on the predicted heat transfer rates is discussed.


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