scholarly journals Static and Dynamic Coefficient Measurements for a Thrust Collar Used in an Integrally Geared Compressor

Author(s):  
Thomas Kerr ◽  
Andrew Crandall ◽  
Dara Childs ◽  
Adolfo Delgado

This paper introduces a test facility specifically designed to measure the axial stiffness and damping coefficients of an oil-lubricated thrust collar (TC). The geometry, load, and speeds of the test facility are representative of a production integrally geared compressor (IGC). Separate electric motors spin the shafts according to an assumed gear ratio, a pneumatic air piston loader provides a non-contacting, static thrust force, a remotely-controlled impact hammer delivers a perturbation force, and eddy-current motion probes record the resulting vibration. The paper uses a one degree of freedom (1DOF) axial motion model that neglects the static and dynamic stiffness of the bull wheel and presents estimates of the TC oil-film dynamic coefficients for pinion spin speeds between 5 and 10 krpm, and static loads between 200 and 400 N, using time-domain (log-dec and damped period) and static load-deflection techniques. The measurements show that the TC oil-film develops appreciable stiffness (tens of MN/m), and the 1DOF model used here is inadequate for higher loads. Axial runout on the interfacing surfaces of the test facility TC and bull wheel complicates parameter identification, but time-domain averaging effectively attenuates the runout while preserving the transient vibration that results from the impact hammer. Measurements of the TC oil-film stiffness, damping and virtual mass coefficients are useful to machinery OEMs or end-users seeking to predict or diagnose subsynchronous vibration in their machine that might be TC-related.

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Thomas Kerr ◽  
Andrew Crandall ◽  
Dara Childs ◽  
Adolfo Delgado

This paper introduces a test facility specifically designed to measure the axial stiffness and damping coefficients of an oil-lubricated thrust collar (TC). The geometry, load, and speeds of the test facility are representative of a production integrally geared compressor (IGC). Separate electric motors spin the shafts according to an assumed gear ratio; a pneumatic air piston loader provides a noncontacting, static thrust force; a remotely controlled impact hammer delivers a perturbation force; and eddy-current motion probes record the resulting vibration. The paper uses a one degree-of-freedom (1DOF) axial motion model that neglects the static and dynamic stiffness of the bull wheel (BW) and presents estimates of the TC oil-film dynamic coefficients for pinion spin speeds between 5 and 10 krpm, and static loads between 200 and 400 N, using time-domain (log-dec and damped period) and static load-deflection techniques. The measurements show that the TC oil-film develops appreciable stiffness (tens of MN/m), and the 1DOF model used here is inadequate for higher loads. Axial runout on the interfacing surfaces of the test facility TC and BW complicates parameter identification, but time-domain averaging effectively attenuates the runout while preserving the transient vibration that results from the impact hammer. Measurements of the TC oil-film stiffness, damping, and virtual mass coefficients are useful to machinery original equipment manufacturers (OEMs) or end-users seeking to predict or diagnose subsynchronous vibration in their machine that might be TC-related.


1997 ◽  
Vol 119 (1) ◽  
pp. 57-63 ◽  
Author(s):  
M. J. Goodwin ◽  
P. J. Ogrodnik ◽  
M. P. Roach ◽  
Y. Fang

This paper describes a combined theoretical and experimental investigation of the eight oil film stiffness and damping coefficients for a novel low impedance hydrodynamic bearing. The novel design incorporates a recess in the bearing surface which is connected to a standard commercial gas bag accumulator; this arrangement reduces the oil film dynamic stiffness and leads to improved machine response and stability. A finite difference method was used to solve Reynolds equation and yield the pressure distribution in the bearing oil film. Integration of the pressure profile then enabled the fluid film forces to be evaluated. A perturbation technique was used to determine the dynamic pressure components, and hence to determine the eight oil film stiffness and damping coefficients. Experimental data was obtained from a laboratory test rig in which a test bearing, floating on a rotating shaft, was excited by a multi-frequency force signal. Measurements of the resulting relative movement between bearing and journal enabled the oil film coefficients to be measured. The results of the work show good agreement between theoretical and experimental data, and indicate that the oil film impedance of the novel design is considerably lower than that of a conventional bearing.


Author(s):  
Hailong Cui ◽  
Yang Wang ◽  
Xiaobin Yue ◽  
Yifei Li ◽  
Zhengyi Jiang

This study utilizes a dynamic mesh technology to investigate the dynamic performance of aerostatic thrust bearings with orifice restrictor, multiple restrictors, and porous restrictor. An experiment, which investigates the bearing static load capacity, was carried out to verify the calculation accuracy of dynamic mesh technology. Further, the impact of incentive amplitude, incentive frequency, axial eccentricity ratio, and non-flatness on the bearing dynamic performance was also studied. The results show incentive amplitude effect can be ignored at the condition of amplitude less than 5% film thickness, while the relationship between dynamic characteristics and incentive frequency presented a strong nonlinear relationship in the whole frequency range. The change law of dynamic stiffness and damping coefficient for porous restrictor was quite different from orifice restrictor and multiple restrictors. The bearing dynamic performance increased significantly with the growth of axial eccentricity ratio, and the surface non-flatness enhanced dynamic performance of aerostatic thrust bearings.


2004 ◽  
Vol 129 (1) ◽  
pp. 154-161 ◽  
Author(s):  
Mohsen Salehi ◽  
Hooshang Heshmat ◽  
James F. Walton

This paper presents the results of an experimental investigation into the dynamic structural stiffness and damping characteristics of a 21.6‐cm(8.5in.)-diameter compliant surface foil journal bearing. The goal of this development was to achieve high levels of damping without the use of oil, as is used in squeeze film dampers, while maintaining a nearly constant dynamic stiffness over a range of frequencies and amplitudes of motion. In the experimental work described herein, a full compliant foil bearing was designed, fabricated, and tested. The test facility included a non-rotating journal located inside the bearing. The journal was connected to an electrodynamic shaker so that dynamic forces simulating expected operating conditions could be applied to the structurally compliant bump foil elements. Excitation test frequencies to a maximum of 400Hz at amplitudes of motion between 25.4 and 102μm were applied to the damper assembly. During testing, both compressive preload and unidirectional static loads of up to 1335 and 445N, respectively, were applied to the damper assembly. The experimental data from these tests were analyzed using both a single degree of freedom model and an energy method. These methods of data analysis are reviewed here and results are compared. Excellent agreement in results obtained from the two methods was achieved. Equivalent viscous damping coefficients as high as 1050N.s∕cm(600lbf.s∕in) were obtained at low frequencies. Dynamic stiffness was shown to be fairly constant with frequency.


Author(s):  
Mohsen Salehi ◽  
Hooshang Heshmat ◽  
James F. Walton

This paper presents the results of an experimental investigation into the dynamic structural stiffness and damping characteristics of a 21.6 cm (8.5inch) diameter compliant surface foil journal bearing. The goal of this development was to achieve high levels of damping without the use of oil, as is used in squeeze film dampers, while maintaining a nearly constant dynamic stiffness over a range of frequencies and amplitudes of motion. In the experimental work described herein, a full compliant foil bearing was designed, fabricated and tested. The test facility included a non-rotating journal located inside the bearing. The journal was connected to an electrodynamic shaker so that dynamic forces simulating expected operating conditions could be applied to the structurally compliant bump foil elements. Excitation test frequencies to a maximum of 400 Hz at amplitudes of motion between 25.4μm to 102μm were applied to the damper assembly. During testing, both compressive preload and unidirectional static loads of up to 1335N and 445N, respectively, were applied to the damper assembly. The experimental data from these tests were analyzed using both a single degree of freedom model and an energy method. These methods of data analysis are reviewed here and results are compared. Excellent agreement in results obtained from the two methods was achieved. Equivalent viscous damping coefficients as high as 1050 N.s/cm (600 lbf.s/in) were obtained at low frequencies. Dynamic stiffness was shown to be fairly constant with frequency.


Author(s):  
Robert Hoffmann ◽  
Oliver Munz ◽  
Tomasz Pronobis ◽  
Enrico Barth ◽  
Robert Liebich

Gas foil bearings are a smart green technology and suitable for the next generation of small turbo machinery e.g. turbochargers, micro gas turbines, range extenders and compressors of fuel cells. A combination of low power loss, high speed operation and the omission of an oil system are the major advantages. To enable access to this technology, it is essential to evaluate critical speeds and onset speeds of subharmonic vibration of the rotor system in the first design stage. Hence, robust and valid models are necessary, which correctly describe the fluid structure interaction between the lubrication film and the elastic bearing structure. In the past three decades several experimental and numerical investigations of bearing parameters have been published. But the number of sophisticated models is small and there is still a lack of validation towards experimental works. To make it easy for designers dealing with this issue, the bearing parameters are often linearised about certain operating points. In this paper a method for calculating linearised bearing parameters (stiffness and damping) of gas foil bearing is presented. Experimental data are used for validation of the model. The linearised stiffness and damping values are calculated using a perturbation method. The pressure field is coupled with a two-dimensional plate model, while the non-linear bump structure is simplified by a link-spring model. It includes Coulomb friction effects inside the elastic corrugated structure and captures the interaction between the single bumps. For solving the separated perturbed Reynolds equation a static stiffness is used for the 0. order equation (stationary case) and a dynamic stiffness is applied for 1. order equation (dynamic case). Therefore, an additional dynamic structural model is applied to calculate the dynamic stiffness. The results depend on the load level and friction state of each bump. Different case studies including the impact of clearance, frictional contacts and the comparison of a linear and non-linear structure are carried out for infinitesimal perturbations. The results show, that the linear structure underestimates main and cross-coupling effects. The impact of the clearance is notable, while the impact of the overall frictional contacts is small due to relatively small loadings. The infinitely small perturbation model is adapted to the experimental setup by using a superposition of two resulting bearing parameters identifications of two total loadings including shaker forces. Due to this adaptation a good correlation with the experimental results of the bearing parameters is achieved.


Author(s):  
Ikuo Yamamoto ◽  
Toshiyuki Kosaka ◽  
Hirofumi Nakatsuka ◽  
Peter Halswell ◽  
Lars Johanning ◽  
...  

Abstract Synthetic fibre ropes are in widespread use in maritime applications ranging from lifting to temporary and permanent mooring systems for vessels, fish farm, offshore equipment and platforms. The selection of synthetic ropes over conventional steel components is motivated by several key advantages including selectable axial stiffness, energy absorption and hence load mitigation, fatigue resistance and low unit cost. The long-term use of ropes as safety critical components in potentially high dynamic loading environments necessitates that new designs are verified using stringent qualification procedures. The International Organization for Standardization (ISO) is one certification body that has produced several guidelines for the testing of synthetic ropes encompassing quasi-static and dynamic loading as well as fatigue cycling. The paper presents the results of tension-tension tests carried out to ISO 2307:2010, ISO 18692:2007(E) and ISO/TS 19336:2015(E) on 12-strand rope with embedded electric cable constructions manufactured by Ashimori Industry Co. Ltd from Vectran fibres. The purpose of the tests was to characterise the performance of a novel strand construction (SSR) and compare this to a conventional 12-strand construction. Utilising the Dynamic Marine Component test facility (DMaC) at the University of Exeter several key performance metrics were determined including; elongation, minimum break load (MBL), quasi-static, dynamic stiffness and embedded cable resistance. During the ISO 2307:2010(E) test programme the samples were tested dry and during the ISO 18692:2007(E) and ISO/TS 19336:2015(E) test programmes the samples were fully submerged in tap water after being soaked in water for at least 24 hours. Two methods were used to quantify sample extension: i) an optical tracking system and ii) a potentiometer. Axial compression fatigue and cyclic loading endurance tests were also carried out on Vectran sample. Failure of the Vectran sample or embedded cable did not occur during tests carried out using DMaC. Further tests and sample analysis were also carried out by Ashimori Industry Co. Ltd. Quasi-static bedding-in at 50% MBS and cyclic load endurance test with 6000 cycles between 3.57% MBS and 53.6% MBS was completed. The Effective Working Length (EWL) was 3.821 m before testing and 3.974m after testing. The resistance of the cable increased from 9.6962 Ω to 9.7693Ω during the test and importantly the embedded cable did not fail. Each tensile loading cycle of the rope caused a measurable variation in wire resistance; approximately 0.01Ω. The data obtained during these tests will provide insight into the behaviour of these materials, which will be of use to rope manufacturers and mooring system designers, in addition to offshore equipment and vessel operators.


Author(s):  
Jiale Tian ◽  
Baisong Yang ◽  
Lie Yu ◽  
Jian Zhou

Journal bearing is one of the most important components for supporting high speed rotating machinery such as compressors and turbo machines. In recent trends, non-circular journal bearings (lemon bearing, three-lobe bearing, four-lobe bearing, etc.), for their greater load capacity and better stability, have become a superior choice and found wide spread application. In this paper, the nonlinear oil film force is expressed using the dynamic stiffness and damping of 1st-3rd order. And the film thickness and pressure are analyzed using Fourier method, so that the corresponding harmonic components and their deeper connection can be further explored. The paper shows that the nonlinear dynamic performances are connected closely with the bearings’ profile, and lays the foundation for expressing the precise nonlinear oil film force.


Author(s):  
S. D. Weller ◽  
P. Halswell ◽  
L. Johanning ◽  
T. Kosaka ◽  
H. Nakatsuka ◽  
...  

Synthetic fibre ropes are in widespread use in maritime applications ranging from lifting to temporary and permanent mooring systems for vessels, offshore equipment and platforms. The selection of synthetic ropes over conventional steel components is motivated by several key advantages including selectable axial stiffness, energy absorption (and hence load mitigation), fatigue resistance and low unit cost. The long-term use of ropes as safety critical components in potentially high dynamic loading environments necessitates that new designs are verified using stringent qualification procedures. The International Organization for Standardization (ISO) is one certification body that has produced several guidelines for the testing of synthetic ropes encompassing quasi-static and dynamic loading as well as fatigue cycling. This paper presents the results of tension-tension tests carried out to ISO 2307:2010, ISO 18692:2007(E) and ISO/TS 19336:2015(E) on three different 12-strand rope constructions manufactured by Ashimori Industry Co. Ltd from polyester and Vectran® fibres. The purpose of the tests was to characterise the performance of a novel 12-strand construction and compare this to a conventional 12-strand construction. Utilising the Dynamic Marine Component test facility (DMaC) at the University of Exeter several key performance metrics were determined including; elongation, minimum break load (MBL) and quasi-static and dynamic stiffness. During the ISO 2307:2010(E) test programme the samples were tested dry and during the ISO 18692:2007(E) and ISO/TS 19336:2015(E) test programmes the samples were fully submerged in tap water after being soaked for at least 24 hours. Two methods were used to quantify sample extension: i) an optical tracking system and ii) a draw-wire potentiometer. Axial compression fatigue and cyclic loading endurance tests were also carried out on two Vectran® samples. Further load-to-failure tests and sample analysis were also carried out by Ashimori Industry Co. Ltd. It was found that the MBL of the samples exceeded the values specified by the manufacturer (by 7.7–29.5% for the polyester samples) with failure occurring at the splices in all cases and minor abrasion noted in several locations. The measured MBL of the novel polyester Straight Strand Rope (SSR) construction was up to 16% higher than the conventional construction with increases of quasi-static and dynamic stiffness of up to 6.8%. Differences between the viscoelastic and viscoplastic behaviour of the samples were also noted. The data obtained during these tests will provide insight into the behaviour of these materials and different rope constructions which will be of use to rope manufacturers, mooring system designers in addition to offshore equipment and vessel operators.


Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1948
Author(s):  
Chenmeng Zhang ◽  
Kailin Zhao ◽  
Shijun Xie ◽  
Can Hu ◽  
Yu Zhang ◽  
...  

Power capacitors suffer multiple impulse voltages during their lifetime. With the multiple impulse voltage aging, the internal insulation, oil-film dielectric may deteriorate and even fail in the early stage, which is called accumulative effect. Hence, the time-domain dielectric response of oil-film dielectric with multiple impulse voltage aging is studied in this paper. At first, the procedure of the preparation of the tested samples were introduced. Secondly, an aging platform, impulse voltage generator was built to test the accumulative effect of capacitor under multiple impulse voltage. Then, a device was used to test the time-domain dielectric response (polarization depolarization current, PDC) of oil-film dielectric in different aging states. And finally, according to the PDC data, extended Debye model and characteristic parameters were obtained by matrix pencil algorithm identification. The results indicated that with the increase of impulse voltage times, the time-domain dielectric response of oil-film dielectric changed accordingly. The polarization current curve moved up gradually, the insulation resistance decreased when subjected to the repeated impulses. In frequency domain, the frequency spectrum of tan δ changed along with the impulse accumulation aging, especially at low frequency. At last, combined with the aging mechanism of oil-film dielectric under multiple impulse voltage, the test results were discussed.


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