Effect of the Foam Metal Casing Treatment on a Low-Speed Axial Compressor

2020 ◽  
Author(s):  
Jia Li ◽  
Dakun Sun ◽  
Reize Xu ◽  
Xu Dong ◽  
Xiaofeng Sun
Keyword(s):  
Axial Compressor ◽  
Leading Edge ◽  
Metal Ring ◽  
Efficiency Loss ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Foam Metal ◽  
Metal Casing ◽  
The Impact

Abstract Foam metal is a foam-like substance made out of metal and can be used in flow control, vibration damping and acoustic absorption mainly based on their special physical properties. A kind of foam metal casing treatment is proposed and tested in this study. The impact of the foam metal casing treatment on compressor stability and noise reduction are experimentally investigated. The foam metal selected in the experiments is constructed from ferronickel and its PPI (pores per inch) is 35. The foam metal casing treatment comprises annular support casing and foam metal ring. The effect of foam metal location on stability of the test compressor are investigated by placing shims in support casing. Both time-mean and high-response instrumentation are applied to capture the steady and unsteady compressor performances with the presence of the foam metal casing treatment. 20 microphones of G.R.A.S type are used to measure in-duct acoustic level of the compressor. It is found that the SMI (stall margin improvement) is 36.1% and the efficiency loss is 1.5% at location 7. When foam metal moves to rotor leading edge, the SMI as well as the efficiency loss are getting smaller. The optimal location in the experiments is location 4 where the SMI of compressor is 14.9% and the efficiency loss is 0.1%. The interaction of foam metal with flow in the blade tip region at these locations are investigated and presented in detail. The PSD (power spectrum density) analysis is carried out to show the unsteady signal development in stall inception. The noise attenuation varies in 0.18∼1.6 dB when foam metal is at different locations. Finally, the mechanism and application of the foam metal casing treatment are also discussed.

Foam-Metal Casing Treatment on an Axial Flow Compressor: Stability Improvement and Noise Reduction

2021 ◽  
pp. 1-66
Author(s):  
Dakun Sun ◽  
Jia Li ◽  
Xu Dong ◽  
Ruize Xu ◽  
Xiaofeng Sun
Keyword(s):  
Noise Reduction ◽  
Axial Compressor ◽  
Axial Flow ◽  
Performance Comparison ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Foam Metal ◽  
Metal Casing ◽  
Flow Compressor

Abstract This paper concerns the stability improvement and noise reduction of an axial compressor caused by the foam metal casing treatment (FMCT). Three FMCTs with different PPI (pores per inch), 20, 35, and 50, are tested experimentally. Two installation locations of foam metal in casing are considered and investigated. At location 1, it is found that the FMCT improves the stall margin by 5.4%~8.7% and the attenuation of compressor noise is up to 5 dB. At location 2, the stall margin is extended by 22.2%~37.1% but increasing the noise mostly. Besides, foam metal at location 1 causes less efficiency loss than that in location 2. Based on the analysis in near-casing pressure distribution, spanwise performance comparison and stall inception, the mechanism of the FMCT for enhancing compressor stability is also discussed.

The Impact of Casing Groove Location on Stall Margin and Tip Clearance Flow in a Low-Speed Axial Compressor

2016 ◽  
Vol 138 (12) ◽  
Author(s):  
Du Juan ◽  
Li Jichao ◽  
Gao Lipeng ◽  
Lin Feng ◽  
Chen Jingyi
Keyword(s):  
Axial Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Stall Inception ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
The Impact

In this study, the impact of single grooves at different locations on compressor stability and tip clearance flow are numerically and experimentally investigated. Initially, the numerical stall margin improvement (SMI) curve is examined using experimental data. Then, the evolution of the interface between the tip leakage flow (TLF) and the incoming main flow (MF) in the prestall and stall inception processes for two typical grooves, i.e., the worst and the optimal grooves in terms of their SMI, are compared with the smooth casing. The results show two different interface behaviors throughout the throttling process. The compressor with the worst single groove casing first experiences a long-length-scale disturbance after the interface near the blade suction side spills in front of the rotor leading-edge plane, and then goes through spikes after the whole interface spills. With the smooth casing and the optimal single groove near midchord, the interface reaches the rotor leading edge at the last stable operating point and spikes appear once the whole interface spills over the rotor leading edge. A model that illustrates the spillage patterns of the interface for the two stall precursors is thus proposed accordingly and used to explain their effectiveness in terms of the SMI. At last, the relevance of these results to the preliminary selection of groove locations for multigroove casing treatments (CTs) is verified by test data and discussed.

scholarly journals Numerical Optimization of a Stall Margin Enhancing Recirculation Channel for an Axial Compressor

Fluids ◽  
2019 ◽  
Vol 4 (2) ◽  
pp. 88
Author(s):  
Motoyuki Kawase ◽  
Aldo Rona
Keyword(s):  
High Speed ◽  
High Performance ◽  
Fluid Dynamic ◽  
Axial Compressor ◽  
Leading Edge ◽  
Navier Stokes ◽  
Test Case ◽  
Dynamic Simulations ◽  
Stall Margin ◽  
Casing Treatment

A proof of concept is provided by computational fluid dynamic simulations of a new recirculating type casing treatment. This treatment aims at extending the stable operating range of highly loaded axial compressors, so to improve the safety of sorties of high-speed, high-performance aircraft powered by high specific thrust engines. This casing treatment, featuring an axisymmetric recirculation channel, is evaluated on the NASA rotor 37 test case by steady and unsteady Reynolds Averaged Navier Stokes (RANS) simulations, using the realizable k-ε model. Flow blockage at the recirculation channel outlet was mitigated by chamfering the exit of the recirculation channel inner wall. The channel axial location from the rotor blade tip leading edge was optimized parametrically over the range −4.6% to 47.6% of the rotor tip axial chord c z . Locating the channel at 18.2% c z provided the best stall margin gain of approximately 5.5% compared to the untreated rotor. No rotor adiabatic efficiency was lost by the application of this casing treatment. The investigation into the flow structure with the recirculating channel gave a good insight into how the new casing treatment generates this benefit. The combination of stall margin gain at no rotor adiabatic efficiency loss makes this design attractive for applications to high-speed gas turbine engines.

Effect of Various Trench Designs on Axial Compressor Blade Tip Aerodynamics

2019 ◽  
Author(s):  
Ashwin Ashok ◽  
Patur Ananth Vijay Sidhartha ◽  
Shine Sivadasan
Keyword(s):  
Axial Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Horseshoe Vortex ◽  
Tip Clearance ◽  
Compressor Cascade ◽  
Tip Leakage Vortex ◽  
Stall Margin ◽  
Casing Treatment ◽  
Tip Leakage

Abstract Tip clearance of axial compressor blades allows leakage of the flow, generates significant losses and reduces the compressor efficiency. The present paper aims to discuss the axial compressor tip aerodynamics for various configurations of tip gap with trench. The various configurations are obtained by varying the clearance, trench depth, step geometry and casing contouring. In this paper the axial compressor aerodynamics for various configurations of tip gap with trench have been studied. The leakage flow structure, vorticity features and entropy generations are analyzed using RANS based CFD. The linear compressor cascade comprises of NACA 651810 blade with clearance height varied from 0.5% to 2% blade span. Trail of the tip leakage vortex and the horseshoe vortex on the blade suction side are clearly seen for the geometries with and without casing treatments near the stalling point. Since the trench side walls are similar to forward/backing steps, a step vortex is observed near the leading edge as well as trailing edge of the blade and is not seen for the geometry without the casing treatment. Even though the size of the tip leakage vortex seams to be reduces by providing a trench to the casing wall over the blade, the presence of additional vortices like the step vortex leads to comparatively higher flow losses. An increase in overall total pressure loss due to the application of casing treatment is observed. However an increase in stall margin for the geometries with casing is noted.

Experimental and Numerical Investigation of Effect of Center Offset Degree on Compressor Stability With Circumferential Grooved Casing Treatment

2016 ◽  
Author(s):  
HaoGuang Zhang ◽  
Feng Tan ◽  
YanHui Wu ◽  
WuLi Chu ◽  
Wei Wang ◽  
...  
Keyword(s):  
Axial Compressor ◽  
Leading Edge ◽  
Groove Depth ◽  
Tip Clearance ◽  
Central Difference ◽  
Stall Margin ◽  
Casing Treatment ◽  
Compressor Rotor ◽  
Stall Margin Improvement ◽  
Blade Tip

For compressor blade tip stall, one effective way of extending stable operating range is with the application of circumferential grooved casing treatment and its validity was proved by a lot of experimental and numerical investigations. The emphases of most circumferential grooved investigations are focused on the influence of groove depth and groove number on compressor stability, and there is few investigations dealt with the center offset degree of circumferential grooves casing treatment. Hence, an axial compressor rotor with casing treatment (CT) was investigated with experimental and numerical methods to explore the effect of center offset degree on compressor stability and performance. In the work reported here, The center offset degree is defined as the ratio of the central difference between rotor tip axial chord and CT to the axial chord length of rotor tip. When the center of CT is located within the upstream direction of the center of rotor tip axial chord, the value of center offset degree is positive. The experimental and numerical results show that stall margin improvement gained with CT is reduced as the value of center offset degree varies from 0 to 0.33 or −0.33, and the CT with −0.33 center offset degree achieves the lowest value of stall margin improvement at 53% and 73% design rotational speed. The detailed analysis of the flow-field in compressor tip indicates that there is not positive effect made by grooves on leading edge of rotor blade tip when the value of center offset degree is −0.33. As the mass flow of compressor reduces further, tip clearance leakage flow results in the outlet blockage due to the absence of the positive action of grooves near blade tip tail when the value of center offset degree is 0.33. Blockage does not appear in rotor tip passage owing to utilizing the function of all grooves with CT of 0 center offset degree.

Systematic Experimental Evaluations Aimed at Optimizing the Geometry of Axial Casing Groove in a Compressor

2019 ◽  
Author(s):  
Huang Chen ◽  
Subhra Shankha Koley ◽  
Yuanchao Li ◽  
Joseph Katz
Keyword(s):  
Leading Edge ◽  
Low Flow ◽  
Maximum Efficiency ◽  
Flow Angle ◽  
Efficiency Loss ◽  
Stall Margin ◽  
Blade Rotation ◽  
Stall Margin Improvement ◽  
The Impact ◽  
Blade Leading Edge

Abstract Performance and flow measurements are carried out to investigate the impact of varying the geometry of axial casing grooves on the stall margin and efficiency of an axial turbomachine. Prior studies have shown that skewed semi-circular grooves installed near the blade leading edge (LE) have multiple effects on the flow structure, including ingestion of the tip leakage vortex (TLV), suppression of backflow vortices, and periodic variations of flow angle. To determine which of these phenomena is a key contributor, the present study examines the impact of several grooves, all with the same inlet geometry, but with outlets aimed at different directions. The “U” grooves that have circumferential exits aimed against the direction of blade rotation achieve the highest stall margin improvement of well above 60% but cause a 2.0% efficiency loss near the best efficiency point (BEP). The “S” grooves, which have exits aimed with the blade rotation, achieve a relatively moderate stall margin improvement of 36%, but they do not reduce the BEP efficiency. Other grooves, which are aligned with and against the flow direction at the exit from upstream inlet guide vanes, achieve lower improvements. These trends suggest that causing high periodic variations in flow angle around the blade leading edge is particularly effective in extending the stall margin, but also reduces the peak efficiency. In contrast, maintaining low flow angles near the LE achieves more moderate improvement in stall margin, without the maximum efficiency loss. Hence, of the geometries tested, the S grooves appear to have the best overall impact on the machine performance. Velocity measurements and flow visualizations are performed in an axial plane located downstream of the grooves, near the trailing edge of the rotor. Reduced efficiency or performance co-occurs with elevated circumferential velocity in the tip region, but differences in the axial blockage are subtle. Yet, near the BEP, the regions with reduced axial velocity, or even negative velocity between the TLV and the endwall, are wider behind the U grooves compared to the S grooves. The vorticity profiles also show that at low flow rates the TLV is ingested entirely by the grooves, in contrast to the best efficiency point, where a considerable fraction of the TLV rollup occurs downstream of the grooves.

Part-Circumference Casing Treatment and the Effect on Compressor Stall

1989 ◽  
Author(s):  
N. A. Cumpsty
Keyword(s):  
Axial Compressor ◽  
Tip Clearance ◽  
Start Time ◽  
Stall Inception ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Casing Treatment ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Stall Margin Improvement

Results are presented and discussed from an axial compressor rotor operated with an axial skewed slot casing treatment over part of the circumference. The compressor was one for which stall was initiated in the tip region and for this type there is some potential for stall margin improvement with lower loss using this. The main significance of the experiments is, however, the possibility of looking at aspects of stall inception. Normally stall inception is a brief transient with an unknown start time and is difficult to study but with the partial casing treatment it was possible to make the untreated section operate continuously in such a way that it underwent the processes normally leading to stall. For a tip stalling rotor the experiments identify the annulus boundary layer as the crucial region of the flow and spillage of the tip-clearance flow forward of the blades as a process leading to the rapid build up of blockage prior to instability and stall.

Effect of the Foam Metal Casing Treatment on a Low-Speed Axial Compressor

2021 ◽  
Author(s):  
Jia Li ◽  
Dakun Sun ◽  
Ruize Xu ◽  
Xu Dong ◽  
Xiaofeng Sun
Keyword(s):  
Axial Compressor ◽  
Low Speed ◽  
Casing Treatment ◽  
Foam Metal ◽  
Metal Casing

Application of Casing Circumferential Grooves for Improved Stall Margin in a Transonic Axial Compressor

2002 ◽  
Author(s):  
D. C. Rabe ◽  
C. Hah
Keyword(s):  
Incidence Angle ◽  
Axial Compressor ◽  
Numerical Procedure ◽  
Leading Edge ◽  
Navier Stokes ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Flow Mechanisms ◽  
Groove Configurations

Experimental and numerical investigations were conducted to study the fundamental flow mechanisms of circumferential grooves in the casing of a transonic compressor and their influence on compressor stall margin. Three different groove configurations were tested in a highly loaded transonic compressor. Experimental results show that circumferential grooves increase the stall margin of the compressor at the tested operating condition. Grooves with a much smaller depth than conventional designs are shown to be similarly effective in increasing the stall margin. Steady-state Navier-Stokes analyses were performed to study flow structures associated with each casing treatment. The numerical procedure calculates the overall effects of the circumferential grooves correctly. Detailed investigation of calculated flow fields indicates that losses are generated by interaction between the main passage flow and flow exiting the grooves. The grooves increase the stall margin by reducing the flow incidence angle on the pressure side of the leading edge, despite an overall increase in the endwall boundary layer thickness. This is due to complex interaction of the main passage flow with the additional radial and tangential flows created by the grooves.

scholarly journals Axial Flow Compressor Stability Enhancement: Circumferential T-Shape Grooves Performance Investigation

Aerospace ◽  
2021 ◽  
Vol 8 (1) ◽  
pp. 12
Author(s):  
Marco Porro ◽  
Richard Jefferson-Loveday ◽  
Ernesto Benini
Keyword(s):  
Vortex Breakdown ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Suction Side ◽  
Treatment Technique ◽  
Tip Leakage Flow ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Stall Margin Improvement

This work focuses its attention on possibilities to enhance the stability of an axial compressor using a casing treatment technique. Circumferential grooves machined into the case are considered and their performances evaluated using three-dimensional steady state computational simulations. The effects of rectangular and new T-shape grooves on NASA Rotor 37 performances are investigated, resolving in detail the flow field near the blade tip in order to understand the stall inception delay mechanism produced by the casing treatment. First, a validation of the computational model was carried out analysing a smooth wall case without grooves. The comparisons of the total pressure ratio, total temperature ratio and adiabatic efficiency profiles with experimental data highlighted the accuracy and validity of the model. Then, the results for a rectangular groove chosen as the baseline case demonstrated that the groove interacts with the tip leakage flow, weakening the vortex breakdown and reducing the separation at the blade suction side. These effects delay stall inception, improving compressor stability. New T-shape grooves were designed keeping the volume as a constant parameter and their performances were evaluated in terms of stall margin improvement and efficiency variation. All the configurations showed a common efficiency loss near the peak condition and some of them revealed a stall margin improvement with respect to the baseline. Due to their reduced depth, these new configurations are interesting because they enable the use of a thinner light-weight compressor case as is desirable in aerospace applications.

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