Computational and Experimental Study of Enhanced Laminar Flow Heat Transfer in Three-Dimensional Sinusoidal Wavy-Plate-Fin Channels

Author(s):  
Jiehai Zhang ◽  
Arun Muley ◽  
Joseph B. Borghese ◽  
Raj M. Manglik

Enhanced heat transfer characteristics of low Reynolds number airflows in three-dimensional sinusoidal wavy plate-fin channels are investigated. For the computational simulation, steady state, constant property, periodically developed, laminar forced convection is considered with the channel surface at the uniform heat flux condition; the wavy-fin is modeled by its two asymptotic limits of 100% and zero fin efficiency. The governing equations are solved numerically using finite-volume techniques for a non-orthogonal, non-staggered grid. Computational results for velocity and temperature distribution, isothermal Fanning friction factor f and Colburn factor j are presented for airflow rates in the range of 10 ≤ Re ≤ 1500. The numerical results are further compared with experimental data, with excellent agreement, for two different wavy-fin geometries. The influence of fin density on the flow behavior and the enhanced convection heat transfer are highlighted. Depending on the flow rate, a complex flow structure is observed, which is characterized by the generation, spatial growth and dissipation of vortices in the trough region of the wavy channel. The thermal boundary layers on the fin surface are periodically disrupted, resulting in high local heat fluxes. The overall heat transfer performance is improved considerably, compared to the straight channel with the same cross-section, with a relatively smaller increase in the associated pressure drop penalty.

Author(s):  
Justin Lapp ◽  
Wojciech Lipiński

A transient heat transfer model is developed for a solar reactor prototype for H2O and CO2 splitting via two-step non-stoichiometric ceria cycling. Counter-rotating cylinders of reactive and inert materials cycling between high and low temperature zones permit continuous operation and heat recovery. To guide the reactor design a transient three-dimensional heat transfer model is developed based on transient energy conservation, accounting for conduction, convection, radiation, and chemical reactions. The model domain includes the rotating cylinders, a solar receiver cavity, and insulated reactor body. Radiative heat transfer is analyzed using a combination of the Monte Carlo method, Rosseland diffusion approximation, and the net radiation method. Quasi-steady state distributions of temperatures, heat fluxes, and the non-stoichiometric coefficient are reported. Ceria cycles between temperatures of 1708 K and 1376 K. A heat recovery effectiveness of 28% and solar-to-fuel efficiency of 5.2% are predicted for an unoptimized reactor design.


1992 ◽  
Vol 114 (1) ◽  
pp. 115-120 ◽  
Author(s):  
B. W. Webb ◽  
T. L. Bergman

Natural convection in an enclosure with a uniform heat flux on two vertical surfaces and constant temperature at the adjoining walls has been investigated both experimentally and theoretically. The thermal boundary conditions and enclosure geometry render the buoyancy-induced flow and heat transfer inherently three dimensional. The experimental measurements include temperature distributions of the isoflux walls obtained using an infrared thermal imaging technique, while the three-dimensional equations governing conservation of mass, momentum, and energy were solved using a control volume-based finite difference scheme. Measurements and predictions are in good agreement and the model predictions reveal strongly three-dimensional flow in the enclosure, as well as high local heat transfer rates at the edges of the isoflux wall. Predicted average heat transfer rates were correlated over a range of the relevant dimensionless parameters.


Author(s):  
Fakhreddine S. Oueslati ◽  
Rachid Bennacer ◽  
Habib Sammouda ◽  
Ali Belghith

The natural convection is studied in a cavity witch the lower half is filled with a porous media that is saturated with a first fluid (liquid), and the upper is filled with a second fluid (gas). The horizontal borders are heated and cooled by uniform heat fluxes and vertical ones are adiabatic. The formulation of the problem is based on the Darcy-Brinkman model. The density variation is taken into account by the Boussinesq approximation. The system of the coupled equations is resolved by the classic finite volume method. The numerical results show that the variation of the conductivity of the porous media influences strongly the flow structure and the heat transfer as well as in upper that in the lower zones. The effect of conductivity is conditioned by the porosity which plays a very significant roll on the heat transfer. The structures of this flow show that this kind of problem with specific boundary conditions generates a complex flow structure of several contra-rotating two to two cells, in the upper half of the cavity.


2000 ◽  
Author(s):  
M. Singh ◽  
P. K. Panigrahi ◽  
G. Biswas

Abstract A numerical study of rib augmented cooling of turbine blades is reported in this paper. The time-dependent velocity field around a pair of symmetrically placed ribs on the walls of a three-dimensional rectangular channel was studied by use of a modified version of Marker-And-Cell algorithm to solve the unsteady incompressible Navier-Stokes and energy equations. The flow structures are presented with the help of instantaneous velocity vector and vorticity fields, FFT and time averaged and rms values of components of velocity. The spanwise averaged Nusselt number is found to increase at the locations of reattachment. The numerical results are compared with available numerical and experimental results. The presence of ribs leads to complex flow fields with regions of flow separation before and after the ribs. Each interruption in the flow field due to the surface mounted rib enables the velocity distribution to be more homogeneous and a new boundary layer starts developing downstream of the rib. The heat transfer is primarily enhanced due to the decrease in the thermal resistance owing to the thinner boundary layers on the interrupted surfaces. Another reason for heat transfer enhancement can be attributed to the mixing induced by large-scale structures present downstream of the separation point.


Author(s):  
Dieter Bohn ◽  
Tom Heuer ◽  
Karsten Kusterer

In this paper a three-dimensional conjugate calculation has been performed for a passenger car turbo charger. The scope of this work is to investigate the heat fluxes in the radial compressor which can be strongly influenced by the hot turbine. As a result of this, the compressor efficiency may deteriorate. Consequently, the heat fluxes have to be taken into account for the determination of the efficiency. To overcome this problem a complex three-dimensional model has been developed. It contains the compressor, the oil cooled center housing, and the turbine. 12 operating points have been numerically simulated composed of three different turbine inlet temperatures and four different mass flows. The boundary conditions for the flow and for the outer casing were derived from experimental test data (part II of the paper). Resulting from these conjugate calculations various one-dimensional calculation specifications have been developed. They describe the heat transfer phenomena inside the compressor with the help of a Nusselt number which is a function of an artificial Reynolds number and the turbine inlet temperature.


Author(s):  
Kyoungyoun Kim ◽  
Radhakrishna Sureshkumar

A direct numerical simulation (DNS) of viscoelastic turbulent channel flow with the FENE-P model was carried out to investigate turbulent heat transfer mechanism of polymer drag-reduced flows. The configuration was a fully-developed turbulent channel flow with uniform heat flux imposed on both walls. The temperature was considered as a passive scalar. The Reynolds number based on the friction velocity (uτ) and channel half height (δ) is 125 and Prandtl number is 5. Consistently with the previous experimental observations, the present DNS results show that the heat-transfer coefficient was reduced at a rate faster than the accompanying drag reduction rate. Statistical quantities such as root-mean-square temperature fluctuations and turbulent heat fluxes were obtained and compared with those of a Newtonian fluid flow. Budget terms of the turbulent heat fluxes were also presented.


Author(s):  
Jianfei Wu ◽  
Jianhu Nie ◽  
Yitung Chen

Numerical simulations were performed for three-dimensional fluid flow and coupled heat transfer in simplified bipolar plates. The Reynolds number of inlet flow is varied from 100 to 900 on the anode side while the Reynolds number is maintained as a constant of 100 on the cathode side. The solid wall surfaces of the bipolar plates are assumed to be adiabatically insulated, except that the active areas of the channels are supplied with uniform heat flux. Results of velocity and temperature distributions for different Reynolds numbers are presented and discussed. It is shown that effects of flow pattern on temperature distributions in channels becomes negligible when the Reynolds number is as high as 900.


Author(s):  
Ahmed Eltaweel ◽  
Abdulla Baobeid ◽  
Ibrahim Hassan

Non-uniform heat fluxes are commonly observed in thermo-electronic devices that require distinct thermal management strategies for effective heat dissipation and robust performance. The limited research available on non-uniform heat fluxes focus mostly on microchannel heat sinks while the fundamental component, i.e. a single microchannel, has received restricted attention. In this work, an experimental setup for the analysis of variable axial heat flux is used to study the heat transfer in a single microchannel with fully developed flow under the effect of different heat flux profiles. Initially a hot spot at different locations, with a uniform background heat flux, is studied at different Reynolds numbers while varying the maximum heat fluxes in order to compute the heat transfer in relation to its dependent variables. Measurements of temperature, pressure, and flow rates at a different locations and magnitudes of hot spot heat fluxes are presented, followed by a detailed analysis of heat transfer characteristics of a single microchannel under non-uniform heating. Results showed that upstream hotspots have lower tube temperatures compared to downstream ones with equal amounts of heat fluxes. This finding can be of importance in enhancing microchannel heat sinks effectiveness in reducing maximum wall temperatures for the same amount of heat released, by redistributing spatially fluxes in a descending profile.


Author(s):  
Matthew McCormack ◽  
Fengzhou Fang ◽  
Jufan Zhang

AbstractConjugate heat transfer is numerically investigated using a three-dimensional computational fluid dynamics approach in various microchannel geometries to identify a high-performance cooling method for piezoelectric ceramic stacks and spindle units in high-precision machines. Straight microchannels with rectangular cross sections are first considered, showing the performance limitations of decreasing the size of the microchannels, so other solutions are needed for high applied heat fluxes. Next, many microchannel designs, focusing on streamwise geometric variation, are compared to straight channels to assess their performances. Sinusoidally varying channels produce the highest heat transfer rates of those studied. Thus, their optimization is considered at a channel width and height of 35 and 100 μm, respectively. Heat transfer increases as the amplitude and spatial frequencies of the channels increase due to increased interfacial surface area and enhanced Dean flow. The highest performance efficiencies are observed at intermediate levels of amplitude and frequency, with efficiency decreasing as these geometric parameters are increased further at the onset of flow separation. The sinusoidal channel geometries are then optimized with respect to minimizing the system’s pressure drop for all applied heat fluxes between 5690 and 6510 kW/m2. Doing so created an optimal geometry curve and showed that all geometries in this region had amplitudes close to 40 μm. Therefore, imposing a fixed heat flux requirement for a case study of cooling piezoelectric ceramics, the optimized sinusoidal geometry decreases the system pressure drop by 79% relative to a straight channel while maintaining a larger minimum feature size.


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