Numerical Analysis of a Metal Hydride Reactor With Embedded Heat Pipes to Enhance Heat Transfer Characteristics

Author(s):  
Joon Hong Boo ◽  
Young Hark Park ◽  
Masafumi Katsuta ◽  
Sang Chul Bae

Numerical analysis was conducted for a heat pipe application in a metal hydride (MH) reactor for hydrogen gas storage. The hydriding and dehydriding characteristics of MH strongly depend on temperature and pressure. Due to its extremely low thermal conductivity however, it is very difficult to control the temperature of MH, especially when it is of vast bulk as in an MH reactor. This study deals with heat pipes embedded into the MH to increase the effective thermal conductivity of the system and thus to enhance the thermal control characteristics. The existing model was a brine-tube type MH reactor having cylindrical container with outer diameter of 76 mm and length of 1 m, which was partially filled with 8 to 10 kg of MH material. The hydriding and dehydriding processes occur at 10°C and 80°C, respectively. The heat-pipe type reactor model replaced the brine tubes and channels with copper-water heat pipes of the same dimensions. Three-dimensional numerical analysis predicted that the heat-pipe type MH reactor model enhanced thermal performance with faster response to the change of boundary conditions and higher degree of isothermal characteristics. Discussion is presented based on the numerical results of the two models compared with experimental results.

Author(s):  
Jin Zhang ◽  
Harris Wong

Micro heat pipes have been used in cooling micro electronic components. However their effective thermal conductivity is low compared with that of conventional heat pipes. Due to the complexity of the coupled heat and mass transport, and to the complicated three-dimensional bubble geometry inside micro heat pipes, there is a lack of rigorous analysis. As a result, the relatively low effective thermal conductivity remains unexplained. We have conceptualized an idealized micro heat pipe that eliminates the complicated geometry, but retains the essential physics. Given the simplified geometry, many effects can be studied, such as thermocapillary flow, and evaporation and condensation physics. In this talk, we will present the flow field induced by evaporation.


1995 ◽  
Vol 117 (1) ◽  
pp. 75-81 ◽  
Author(s):  
A. K. Mallik ◽  
G. P. Peterson

An experimental investigation of vapor deposited micro heat pipe arrays was conducted using arrays of 34 and 66 micro heat pipes occupying 0.75 and 1.45 percent of the cross-sectional area, respectively. The performance of wafers containing the arrays was compared with that of a plain silicon wafer. All of the wafers had 8 × 8 mm thermofoil heaters located on the bottom surface to simulate the active devices in an actual application. The temperature distributions across the wafers were obtained using a Hughes Probeye TVS Infrared Thermal Imaging System and a standard VHS video recorder. For wafers containing arrays of 34 vapor deposited micro heat pipes, the steady-state experimental data indicated a reduction in the maximum surface temperature and temperature gradients of 24.4 and 27.4 percent, respectively, coupled with an improvement in the effective thermal conductivity of 41.7 percent. For wafers containing arrays of 66 vapor deposited micro heat pipes, the corresponding reductions in the surface temperature and temperature gradients were 29.0 and 41.7 percent, respectively, and the effective thermal conductivity increased 47.1 percent, for input heat fluxes of 4.70 W/cm2. The experimental results were compared with the results of a previously developed numerical model, which was shown to predict the temperature distribution with a high degree of accuracy, for wafers both with and without the heat pipe arrays.


Author(s):  
Alberto Mucci ◽  
Foster Kwame Kholi ◽  
Man Yeong Ha ◽  
Jason Chetwynd-Chatwin ◽  
June Kee Min

Abstract The Pulsating Heat Pipe (PHP) is a promising device in the family of heat pipes. With no need for a wick, they exhibit a high heat transfer to weight ratio. Moreover, the wickless design removes limits commonly associated with conventional heat pipes, increasing the maximum power transfer per single heat pipe. These peculiarities make it an ideal candidate for many high power applications. Nonetheless, there is though only partial knowledge on the driving mechanism, which restricts prediction accuracy. Most Pulsating Heat Pipe studies rely on experiments to test configurations, while simulations usually depend on semi-empirical correlations or adaptations of reduced theoretical models. Experiments provide detailed data for a particular geometry in lab fixed conditions, but it offers limited flexibility to test alternative configurations. Semi-empirical models use previous experimental data to create non-dimensional formulations. Though approaching an increased set of conditions, correlations apply with reasonable accuracy only to a small range, outside of which the prediction ability progressively falls. High order numerical analysis such as Computational Fluid Dynamics (CFD) modeling could potentially provide full visualization, but due to the complex flow behavior, previous studies used this method only in simple configurations with a small number of turns. The present research will expand the potential of this modeling technique by presenting the CFD analysis of a complex Pulsating Heat Pipe configuration. The importance of this study lies in the fact that this configuration, with a number of turns greater than a critical parameter, shows a reduced sensitivity to gravity and is therefore particularly important for applications where restrictions on installations make the positioning sub-optimal. The research simulates using a CFD commercial software a two-dimensional Pulsating Heat Pipe with sixteen turns. The heat pipe, with a 2 mm internal diameter, is filled with water at 50% of mass. To visualize the oscillation pattern of liquid and vapor slugs and plugs inside the Pulsating Heat Pipe, the model performs a transient analysis on the device. A Volume of Fluid (VOF) solver for multiphase analysis, coupled with the Lee model for evaporation and condensation mass transfer, calculates the interactions between the liquid and the gas phase inside the tube. The study follows the geometric and operational conditions from previous experiments. The analysis regards a Pulsating Heat Pipe operating in a vertical position with the condenser section placed in the upper sector. During the initial operations, the system flow distribution fluctuates between different flow modes as the fluid slugs and plugs structure forms. After stabilizing the heat transfer results well agree with the tested values. Moreover, the increased resolution allows us to fully visualize the internal operation, retrieving additional information on the temperature and ratio of liquid and gas phase along the heat pipe.


Author(s):  
Dmitriy Lazarev ◽  
Valeriy Artemov ◽  
Georgiy Yankov ◽  
Konstantin Minko

A three-dimensional mathematical model of unsteady heat and mass transfer in porous hydrogen-absorbing media, accounting for presence of “passive” gas admixtures, is developed. New technique for evaluation of effective thermal conductivity of porous medium, which consists of microparticles, is suggested. Effect of “passive” gas admixtures on heat and mass transfer and sorption rate in metal hydride reactor is analyzed. It is shown that decrease of effective thermal conductivity and partial hydrogen pressure under decrease of hydrogen concentration effect on the hydrogen sorption rate considerably. It is disclosed that an intensive 3D natural convection takes place in a gas volume of reactor under certain conditions. Numerical analysis of heat and mass transfer in metal-hydride reactor of hydrogen accumulation systems was done. Sorption of hydrogen in cylindrical reactors with external cooling and central supply of hydrogen are analyzed including reactors with finned active volume and tube-shell reactor with external and internal cooling cartridge matrix. Unsteady three dimensional temperature and concentration fields in solid phase are presented. Integral curves representing the dynamic of sorption and desorption are calculated. Data on efficiency of considered reactors are presented and compared.


1978 ◽  
Vol 100 (3) ◽  
pp. 313-318 ◽  
Author(s):  
G. F. Pittinato

Water heat pipes were fabricated from 316, 347, and 430 stainless steel, Monel 400, CDA 715, Inconel 600, and Incoloy 800. All of these materials generated varying amounts of hydrogen gas during the first few days of operation. However, as the heat pipes continued to operate, the amount of gas in each heat pipe, excluding 430 stainless steel, decreased by permeating through the heat pipe walls. Inconel 600 appeared to be the most acceptable material for water heat pipes by returning to isothermal operation over a short time period. An equation based on a diffusion dependent mechanism was developed that predicts heat pipe performance recovery rates.


Author(s):  
Timothe´e L. Pourpoint ◽  
Aaron Sisto ◽  
Kyle C. Smith ◽  
Tyler G. Voskuilen ◽  
Milan K. Visaria ◽  
...  

Over the past two years, key issues associated with the development of realistic metal hydride storage systems have been identified and studied at Purdue University’s Hydrogen Systems Laboratory, part of the Energy Center at Discovery Park. Ongoing research projects are aimed at the demonstration of a prototype large-scale metal hydride tank that achieves fill and release rates compatible with current automotive use. The large-scale storage system is a prototype with multiple pressure vessels compatible with 350 bar operation. Tests are conducted at the Hydrogen Systems Lab in a 1000 ft2 laboratory space comprised of two test cells and a control room that has been upgraded for hydrogen service compatibility. The infrastructure and associated data acquisition and control systems allow for remote testing with several kilograms of high-pressure reversible metal hydride powder. Managing the large amount of heat generated during hydrogen loading directly affects the refueling time. However, the thermal management of hydride systems is problematic because of the low thermal conductivity of the metal hydrides (∼ 1 W/m-K). Current efforts are aimed at optimizing the filling-dependent thermal performance of the metal hydride storage system to minimize the refueling time of a practical system. Combined heat conduction within the metal hydride and the enhancing material particles, across the contacts of particles and within the hydrogen gas between non-contacted particles plays a critical role in dissipating heat to sustain high reaction rates during refueling. Methods to increase the effective thermal conductivity of metal hydride powders include using additives with substantially higher thermal conductivity such as aluminum, graphite, metal foams and carbon nanotubes. This paper presents the results of experimental studies in which various thermal enhancement materials are added to the metal hydride powder in an effort to maximize the effective thermal conductivity of the test bed. The size, aspect ratio, and intrinsic thermal conductivity of the enhancement materials are taken into account to adapt heat conduction models through composite nanoporous media. Thermal conductivity and density of the composite materials are measured and enhancement metrics are calculated to rate performance of composites. Experimental results of the hydriding process of thermally enhanced metal hydride powder are compared to un-enhanced metal hydride powder and to model predictions. The development of the Hydrogen Systems Laboratory is also discussed in light of the lessons learned in managing large quantities of metal hydride and high pressure hydrogen gas.


2004 ◽  
Vol 126 (3) ◽  
pp. 347-354 ◽  
Author(s):  
Unnikrishnan Vadakkan ◽  
Suresh V. Garimella ◽  
Jayathi Y. Murthy

A three-dimensional model has been developed to analyze the transient and steady-state performance of flat heat pipes subjected to heating with multiple discrete heat sources. Three-dimensional flow and energy equations are solved in the vapor and liquid regions, along with conduction in the wall. Saturated flow models are used for heat transfer and fluid flow through the wick. In the wick region, the analysis uses an equilibrium model for heat transfer and a Brinkman-Forchheimer extended Darcy model for fluid flow. Averaged properties weighted with the porosity are used for the wick analysis. The state equation is used in the vapor core to relate density change to the operating pressure. The density change due to pressurization of the vapor core is accounted for in the continuity equation. Vapor flow, temperature and hydrodynamic pressure fields are computed at each time step from coupled continuity/momentum and energy equations in the wick and vapor regions. The mass flow rate at the interface is obtained from the application of kinetic theory. Predictions are made for the magnitude of heat flux at which dryout would occur in a flat heat pipe. The input heat flux and the spacing between the discrete heat sources are studied as parameters. The location in the heat pipe at which dryout is initiated is found to be different from that of the maximum temperature. The location where the maximum capillary pressure head is realized also changes during the transient. Axial conduction through the wall and wick are seen to play a significant role in determining the axial temperature variation.


2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Michael J. Stubblebine ◽  
Ivan Catton

Aluminum heat pipes have traditionally been incompatible with water and water-based fluids because they quickly react to generate noncondensable hydrogen gas (NCG). Two different inorganic aqueous solutions (IAS) are tested in a flat heat pipe (FHP). Grooved aluminum plates were used as the heat pipe wick and the tests were run with the heating section raised above the condenser. Compatibility between the working fluid and the aluminum heat pipe was established by running the device to dryout and observing thermal resistance results along the way. De-ionized (DI) water was also tested, as a baseline for comparison, to establish that it did indeed fail as expected. Operating performance of each mixture was obtained from zero heat input until dryout was reached for two angles of inclination. The data suggest that both IAS mixtures are compatible with aluminum heat pipes and exhibit performance similar to that of a copper and water heat pipe. It is demonstrated that IAS and aluminum heat pipes show potential for replacing existing copper and water devices for some applications and provide alternative options for heat pipe designers who value both the thermophysical property advantages of water and reduced weight of aluminum devices.


Author(s):  
Tomer Israeli ◽  
T. Agami Reddy ◽  
Young I. Cho

This paper reports on preliminary experimental results on using nanofluids to enhance the thermal performance of heat pipes. Our experience with preparing copper oxide (CuO) nanofluids is described. Contrary to earlier studies which report infinite shelf life, we found that nanofluid stability lasted for about three weeks only; an issue which merits further study. We have also conducted various experiments to measure the variation of thermal conductivity and surface tension with CuO nanofluid concentration. Actual experiments on nanofluid heat pipes were also performed which indicated an average 12.5% decrease in the overall thermal resistance of the heat pipe using nanofluid of 3% vol concentration. This observed improvement is fairly consistent with our predictions using a simple analytical thermal network model for heat pipe overall resistance and the measured nanofluid conductivity. The results, though encouraging, need more careful and elaborate experimental studies before the evidence can be deemed conclusive.


Sign in / Sign up

Export Citation Format

Share Document