Numerical Simulation of Heat Sink Performance With Interrupted and Staggered Fins

Author(s):  
Suabsakul Gururatana ◽  
Xianchang Li

Extended surfaces (fins) have been used to enhance heat transfer in many applications. In electronics cooling, fin-based heat sinks are commonly designed so that coolants (gas or liquid) are forced to pass through the narrow straight channel. To improve the overall heat sink performance, this study investigated numerically the details of heat sinks with interrupted and staggered fins cooled by forced convection. Long and narrow flow passages or channels are widely seen in heat sinks. Based on the fundamental theory of heat transfer, however, a new boundary layer can be created periodically with interrupted fins, and the entrance region can produce a very high heat transfer coefficient. The staggered fins can take advantage of the lower temperature flow from the upstream. The tradeoff is the higher pressure loss. A major challenge for heat sink design is to reduce the pressure loss while keeping the heat transfer rate high. The effect of fin shapes on the heat sink performance was also examined. Two different shapes under study are rectangular and elliptic with various gaps between the interrupted fins in the flow direction. In addition, studies were also conducted on the parametric effects of Reynolds number and gap length. It is observed that heat transfer increases with the Reynolds number due to the feature of developing boundary layer. If the same pressure drop is considered, the heat transfer rate of elliptic fins is higher than that of rectangular fins.

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
M. Mohammadpour-Ghadikolaie ◽  
M. Saffar-Avval ◽  
Z. Mansoori ◽  
N. Alvandifar ◽  
N. Rahmati

Laminar forced convection heat transfer from a constant temperature tube wrapped fully or partially by a metal porous layer and subjected to a uniform air cross-flow is studied numerically. The main aim of this study is to consider the thermal performance of some innovative arrangements in which only certain parts of the tube are covered by metal foam. The combination of Navier–Stokes and Darcy–Brinkman–Forchheimer equations is applied to evaluate the flow field. Governing equations are solved using the finite volume SIMPLEC algorithm and the effects of key parameters such as Reynolds number, metal foam thermophysical properties, and porous layer thickness on the Nusselt number are investigated. The results show that using a tube which is fully wrapped by an external porous layer with high thermal conductivity, high Darcy number, and low drag coefficient, can provide a high heat transfer rate in the high Reynolds number laminar flow, increasing the Nusselt number almost as high as 16 times compared to a bare tube. The most important result of thisstudy is that by using some novel arrangements in which the tube is partially covered by the foam layer, the heat transfer rate can be increased at least 20% in comparison to the fully wrapped tube, while the weight and material usage can be considerably reduced.


2012 ◽  
Vol 557-559 ◽  
pp. 2141-2146
Author(s):  
Yong Hua You ◽  
Ai Wu Fan ◽  
Chen Chen ◽  
Shun Li Fang ◽  
Shi Ping Jin ◽  
...  

Trefoil-hole baffles have good thermo-hydraulic performances as the support of heat pipes, however the published research paper is relatively limited. The present paper investigates the shellside thermo-hydraulic characteristics of shell-and-tube heat exchanger with trefoil-hole baffles (THB-STHX) under turbulent flow region, and the variations of shellside Nusselt number, pressure loss and overall thermo-hydraulic performance (PEC) with Reynolds number are obtained for baffles of varied pitch with the numerical method. CFD results demonstrate that the trefoil-hole baffle could enhance the heat transfer rate of shell side effectively, and the maximal average Nusselt number is augmented by ~2.3 times that of no baffle, while average pressure loss increases by ~9.6 times. The PEC value of shell side lies in the range of 16.3 and 73.8 kPa-1, and drops with the increment of Reynolds number and the decrement of baffle pitch, which indicates that the heat exchanger with trefoil-hole baffles of larger pitch could generate better overall performance at low Reynolds number. Moreover, the contours of velocity, turbulent intensity and temperature are presented for discussions. It is found that shellside high-speed jet, intensive recirculation flow and high turbulence level could enhance the heat transfer rate effectively. Besides good performance, THB-STHXs are easily manufactured, thus promise widely applied in various industries.


Author(s):  
Abhinandan Jain ◽  
P K Upadhyay ◽  
Jitendra Singh Chouhan

Heat sinks with fins are generally used to enhance the heat transfer rate in many industrial applications such as cooling of electronic, power electronic, telecommunication and automotive components. In many situations where heat transfer is by natural convection fins offer economical and trouble free solutions. The weight and volume of the equipment are the most important parameters of design. Now days the general trend is to use compact systems especially in electronic field which leads to higher packing density of systems causing higher heat generation. It affects the performance of system and may cause the system failure. The most preferred method for cooling electronic and telecommunications devices is passive cooling since it is cost effective and reliable solution. It doesn’t require costly enhancing devices. This features leads to focus on development of efficient fin heat sink. The important element that defines the geometry of the heat sink is its fins. The fins generally used in industry are straight, circular and pin shaped. The objective of this work is review on the heat transfer rate by different shaped fins in different systems. The proper selection of the interruption length increases the heat transfer rate and in addition providing fin interruptions results in considerable weight reduction that can lead to lower manufacturing cost.


2021 ◽  
Vol 2070 (1) ◽  
pp. 012181
Author(s):  
P M Wadekar ◽  
A B Shinde ◽  
V B Patil ◽  
P D. Kulkarni ◽  
P V Kengar ◽  
...  

Abstract Nowadays a lot of interest is given to the geometrical modification of heat sink systems to cool down the electronic components. To improve the performance index of the heat sinks, the use of geometrical features with different shapes and at different locations on the surface can be a valuable approach. In this paper, the effect of rectangular shape obstacles on the micro channel heat sink (MCHS) performance is studied. Due to surface features, vortex is developed which helps to increase the heat transfer rate. Numerical modeling software Comsol Multiphysics with heat transfer in fluid physics is used to investigate the characteristics of a micro-channel heat sink. The numerical result shows that the heat transfer rate can be improved through an appropriate arrangement of rectangular shape obstacles, on the heat sink. Numerical analysis and the comparison is carried out for micro-channel heat sink with and without obstacles. In this paper, various parameters like temperature rise, cell Peclet number and Mean effective thermal conductivity are studied.


Author(s):  
Ninad Trifale ◽  
Eric Nauman ◽  
Kazuaki Yazawa

Use of microchannel heat sinks for high heat flux applications is substantial for thermal management and it is also critical for scalable power generation. For both applications, the energy efficiency consideration of the pump power is crucial. A number of models have been created that predict the performance as a function of the geometrical parameters, taking into account, the pressure loss over the length and volume constraints. Most of the approaches either involve sophisticated calculations incorporating fluid dynamics in channels, or have an analogy with the pin-fin model, which gives simpler calculations but considers only a single laminar flow regime for optimization. Even with the simplified models available, the geometrical impact on mass and pumping power is nonlinear and not apparent for optimization. We propose an optimization of porous medium heat sinks with respect to the heat transfer rate, mass, and pumping power. These are functions of the simplest geometric parameters, i.e. porosity, pore density, and length of the porous medium. Considering large production, mass (cost of raw material) is nearly proportional to the cost of the heat sink, we consider minimizing the mass for indirectly minimizing the overall cost. The other factor for saving energy considered here is the pumping power. This connects to both the heat transfer rate and the power consumption to drive the fluid through the porous medium. The optimization is performed for a specific value of porosity and length of the heat sink. The model considers the effect of flow through the porous medium and the effective thermal conduction as a function of combined conductivity of the solid ligaments and the fluid in pores. An optimum coefficient of performance (COP) is found at over 90% of porosity for minimum mass, pumping work and maximum heat transfer. This mathematical expression of the model will give a quantifiable figure-of-merit to take into account the impact of the mass and the pumping power on the performance to cost ratio.


1983 ◽  
Vol 105 (1) ◽  
pp. 172-177 ◽  
Author(s):  
R. L. Zelenka ◽  
R. I. Loehrke

The forced convection heat transfer from two plates aligned with the flow direction in a wind tunnel was measured. The effects of leading edge bluntness, plate spacing distance, and Reynolds number on the leading and trailing plate average heat transfer rate were studied. The low Reynolds number, steady laminar and transitional flow regimes investigated are typical for compact heat exchangers. The measured heat transfer rate from the leading plate agrees well with laminar theory for thin plates when the leading edge is rounded. The heat transfer rate from the leading plate with a blunt nose ranges from slightly below theoretical at a Reynolds number which gives a long, steady separation bubble to well above theoretical under conditions of laminar separation and turbulent reattachment. The heat transfer rate from the second plate is influenced by the leading edge configuration of the first plate only at small plate spacing distances and high Reynolds number. At large spacings the mixing provided by the unsteady wake of the first plate dominates that due to the turbulence formed by leading edge separation on the first plate. The leading edge configuration of the second plate is important only at large values of plate spacing. The heat transfer rate from the second plate is generally higher than that predicted by theory for laminar, steady flow over thin plates and may be higher than that on the leading plate.


2014 ◽  
Vol 984-985 ◽  
pp. 1115-1124
Author(s):  
M. Muthukannan ◽  
M. Brajesh ◽  
P. Rajeshkanna ◽  
S. Jeyakuma ◽  
N. Vikneswaran

Jet Impingement is used in many applications where extensive heating (or) cooling is necessary to produce high heat transfer rate in a localized region. Those applications include glass production, drying of papers, annealing of metals and cooling of electronic equipments. Present work is involved with the experimental investigation of single jet impingement on Aluminium block. The effect of Reynolds number and the distance between the jet and block (H/d ratio) are considered as the interesting variable parameters. The heat transfer rate and reattachment length are reported in detailed for the various Reynolds number and various jet to block ratio. The flow physics revealed that when the Reynolds number increases the reattachment length also increases. The heat transfer rate increases with increase in Reynolds number up to critical heat flux and then further increase of Reynolds number leads to decrease in heat transfer.


Author(s):  
Pornchai Nivesrangsan ◽  
Somsak Pethkool ◽  
Kwanchai Nanan ◽  
Monsak Pimsarn ◽  
Smith Eiamsa-ard

This paper presents the heat transfer augmentation and friction factor characteristics by means of dimpled tubes. The experiments were conducted using the dimpled tubes with two different dimpled-surface patterns including aligned arrangement (A-A) and staggered arrangement (S-A), each with two pitch ratios (PR = p/Di = 0.6 and 1.0), for Reynolds number ranging from 9800 to 67,000. The experimental results achieved from the dimpled tubes are compared with those obtained from the plain tube. Evidently, the dimpled tubes with both arrangements offer higher heat transfer rates compared to the plain tube and the dimpled tube with staggered arrangement shows an advantage on the basis of heat transfer enhancement over the dimpled tube with aligned arrangement. The increase in heat transfer rate with reducing pitch ratio is due to the higher turbulent intensity imparted to the flow between the dimple surfaces. The mean heat transfer rate offered by the dimpled tube with staggered arrangement (S-A) at the lowest pitch ratio (PR = 0.6), is higher than those provided by the plain tube and the dimpled tube with aligned arrangement (A-A) at the same PR by around 127% and 8%, respectively. The empirical correlations developed in terms of pitch ratio (PR), Prandtl number (Pr) and Reynolds number, are fitted the experimental data within ±8% and ±2% for Nusselt number (Nu) and friction factor (f), respectively. In addition, the thermal performance factors under an equal pumping power constraint of the dimple tubes for both dimpled-surface arrangements are also determined.


2021 ◽  
Author(s):  
Mahyar Pourghasemi ◽  
Nima Fathi

Abstract 3-D numerical simulations are performed to investigate liquid sodium (Na) flow and the heat transfer within miniature heat sinks with different geometries and hydraulic diameters of less than 5 mm. Two different straight small-scale heat sinks with rectangular and triangular cross-sections are studied in the laminar flow with the Reynolds number up to 1900. The local and average Nusselt numbers are obtained and compared against eachother. At the same surface area to volume ratio, rectangular minichannel heat sink leads to almost 280% higher convective heat transfer rate in comparison with triangular heat sink. It is observed that the difference between thermal efficiencies of rectangular and triangular minichannel heat sinks was independent of flow Reynolds number.


1994 ◽  
Vol 116 (1) ◽  
pp. 29-38 ◽  
Author(s):  
P. J. Magari ◽  
L. E. LaGraff

An experimental investigation of wake-induced unsteady heat transfer in the stagnation region of a cylinder was conducted. The objective of the study was to create a quasi-steady representation of the stator/rotor interaction in a gas turbine using two stationary cylinders in crossflow. In this simulation, a larger cylinder, representing the leading-edge region of a rotor blade, was immersed in the wake of a smaller cylinder, representing the trailing-edge region of a stator vane. Time-averaged and time-resolved heat transfer results were obtained over a wide range of Reynolds number at two Mach numbers: one incompressible and one transonic. The tests were conducted at Reynolds numbers, Mach numbers, and gas-to-wall temperature ratios characteristic of turbine engine conditions in an isentropic compression-heated transient wind tunnel (LICH tube). The augmentation of the heat transfer in the stagnation region due to wake unsteadiness was documented by comparison with isolated cylinder tests. It was found that the time-averaged heat transfer rate at the stagnation line, expressed in terms of the Frossling number (Nu/Re), reached a maximum independent of the Reynolds number. The power spectra and cross-correlation of the heat transfer signals in the stagnation region revealed the importance of large vortical structures shed from the upstream wake generator. These structures caused large positive and negative excursions about the mean heat transfer rate in the stagnation region.


Sign in / Sign up

Export Citation Format

Share Document