ME´RIME´E: A Simulation Software to Study Diesel Engines Used for Military Propulsion

Author(s):  
Xavier Tauzia ◽  
Pascal Chesse ◽  
Jean-Franc¸ois Hetet ◽  
Arnaud Bonin

The design and development of internal combustion engines, and by extension of complete powertrains for ground vehicles, constitute a particularly complex, costly and time consuming task. As a result, numerical simulation is now commonly used by engine manufacturers and vehicle designers in addition to test bench experiments. Engine simulation codes can be divided into three main categories, with very different objectives and levels of complexity: CFD codes, thermodynamic codes and real time codes. This paper presents the MERIMEE simulation code, which belongs to the second category (MERIMEE is the French acronym for Computer Research and Study Model for Engines and their Equipment). Jointly developed by Ecole Centrale de Nantes (for the models) and the CS-SI Company (for the software development) it is used by ETAS (French Army) for the development and study of complete powertrains designed for military ground propulsion. The main models used to simulate the engine behavior are first briefly described. Then, the software architecture, the interface as well as the programming and numerical aspects are described. Finally, some significant results are shown and compared with experimental data. They deal with steady state and transient engine behavior in addition to the evaluation of pollutant emissions.

2021 ◽  
Vol 338 ◽  
pp. 01001
Author(s):  
Maciej Andrzejewski ◽  
Paweł Daszkiewicz ◽  
Patryk Urbański ◽  
Łukasz Rymaniak ◽  
Aleksandra Woch

Vehicles used in rail transport are characterized by a long service life, which is caused, among others, by the high cost of their purchase. In Poland, the average age of freight diesel locomotives exceeds 40 years. Increasing the wear and tear of vehicles has an impact on many aspects of machine operation, including environmental pollution. Significant wear and degradation of the powertrain components contributes to the increase in pollutant emissions and fuel consumption, which is closely correlated with the production of carbon dioxide. Modernizations involving the replacement of the drive unit are performed in order to reduce the negative impact of rail vehicles on the environment. The article compares the energy consumption of the ST44 locomotive prior to and after modernization. The older 14D40 two-stroke internal combustion engines were replaced with a more modern engine unit 12CzN26/26. Fuel consumption tests were carried out on a test bench using a OW6300 water resistor.


2021 ◽  
pp. 146808742110050
Author(s):  
Enrica Malfi ◽  
Vincenzo De Bellis ◽  
Fabio Bozza ◽  
Alberto Cafari ◽  
Gennaro Caputo ◽  
...  

The adoption of lean-burn concepts for internal combustion engines working with a homogenous air/fuel charge is under development as a path to simultaneously improve thermal efficiency, fuel consumption, nitric oxides, and carbon monoxide emissions. This technology may lead to a relevant emission of unburned hydrocarbons (uHC) compared to a stoichiometric engine. The uHC sources are various and the relative importance varies according to fuel characteristics, engine operating point, and some geometrical details of the combustion chamber. This concern becomes even more relevant in the case of engines supplied with natural gas since the methane has a global warming potential much greater than the other major pollutant emissions. In this work, a simulation model describing the main mechanisms for uHC formation is proposed. The model describes uHC production from crevices and flame wall quenching, also considering the post-oxidation. The uHC model is implemented in commercial software (GT-Power) under the form of “user routine”. It is validated with reference to two large bore engines, whose bores are 31 and 46 cm (engines named accordingly W31 and W46). Both engines are fueled with natural gas and operated with lean mixtures (λ > 2), but with different ignition modalities (pre-chamber device or dual fuel mode). The engines under study are preliminarily schematized in the 1D simulation tool. The consistency of 1D engine schematizations is verified against the experimental data of BMEP, air flow rate, and turbocharger rotational speed over a load sweep. Then, the uHC model is validated against the engine-out measurements. The averaged uHC predictions highlight an average error of 7% and 10 % for W31 and W46 engines, respectively. The uHC model reliability is evidenced by the lack of need for a case-dependent adjustment of its tuning constants, also in presence of relevant variations of both engine load and ring pack design.


Author(s):  
Elie Haddad ◽  
David Chalet ◽  
Pascal Chesse

Automotive manufacturers nowadays are constantly working on improving their internal combustion engines’ performance by reducing the fuel consumption and emissions, without compromising the power generated. Manufacturers are therefore relying on virtual engine models that can be run on simulation software in order to reduce the amount of time and costs needed, in comparison with experiments done on engine test benches. One important element of the intake system of an internal combustion engine is the throttle valve, which defines the amount of air reaching the plenum before being drawn into the cylinders. This article discusses a widely used model for the estimation of air flow rate through the throttle valve in an internal combustion engine simulation. Experiments have been conducted on an isolated throttle valve test bench in order to understand the influence of different factors on the model’s discharge coefficient. These experiments showed that the discharge coefficient varies with the pressure ratio across the throttle valve and with its angle. Furthermore, for each angle, this variation can be approximated with a linear model composed of two parameters: the slope and the Y-Intercept. These parameters are calibrated for different throttle valve angles. This calibration can be done using automotive manufacturers’ standard engine test fields that are often available. This model is then introduced into an engine simulation model, and the results are compared to the experimental data of a turbocharged engine test bench for validation. They are also compared with a standard discharge coefficient model that varies only with the throttle valve angle. The results show that the new model for the discharge coefficient reduces mass flow estimation errors and allows expanding the applications of the throttle valve isentropic nozzle model.


Author(s):  
Lorenzo Gasbarro ◽  
Jinlong Liu ◽  
Christopher Ulishney ◽  
Cosmin E. Dumitrescu ◽  
Luca Ambrogi ◽  
...  

Abstract Investigations using laboratory test benches are the most common way to find the technological solutions that will increase the efficiency of internal combustion engines and curtail their emissions. In addition, the collected experimental data are used by the CFD community to develop engine models that reduce the time-to-market. This paper describes the steps made to increase the reliability of engine experiments performed in a heavy-duty natural-gas spark-ignition engine test-cell such as the design of the control and data acquisition system based on Modbus TCP communication protocol. Specifically, new sensors and a new dynamometer controller were installed. The operation of the improved test bench was investigated at several operating conditions, with data obtained at both high- and low-sampling rates. The results indicated a stable test bench operation.


2019 ◽  
Vol 113 ◽  
pp. 02005
Author(s):  
D. Rattazzi ◽  
M. Rivarolo ◽  
T. Lamberti ◽  
L. Magistri

This paper aims to develop a tool for the performances comparison of innovative energy systems on board ships, both for concentrated and distributed generation applications. In the first part of the study, the tool database has been developed throughout a wide analysis of the available market solutions in terms of energy generation devices (i.e. fuel cells, internal combustion engines, micro gas turbines), fuels (hydrogen, natural gas, diesel) and related storage technologies. Many of these data have been collected also thanks to the laboratory experience of the authors’ research group on different innovative energy systems. From the database, a wide range of maps has been created, correlating costs, volumes, weights and emissions with the installed power and the operational hours required, given by the user as input. The tool highlights the best solution according to the different relevance chosen by the user for each key parameter (i.e. costs, volumes, emissions). In the second part, two different case studies are presented in order to underline how the installed power, the different ship typology and the user requirements affect the choice of the best solution. It is worth noting that the methodology has a general value, as the tool can be applied to both the design of new ships, and to the retrofit of already existing ships in order to respect new requirements (e.g. more and more stringent normative in terms of pollutant emissions in ports and restricted areas). Furthermore, the database can be easily extended to other generation and storage technologies.


2020 ◽  
Vol 896 ◽  
pp. 249-254
Author(s):  
Dragos Tutunea ◽  
Ilie Dumitru ◽  
Oana Victoria Oţăt ◽  
Laurentiu Racila ◽  
Ionuţ Daniel Geonea ◽  
...  

During the operation of internal combustion engines the air-fuel ratio (A/F) is an important parameter which affects fuel consumption and pollutant emissions. The automotive oxygen sensor (Lambda) measures the quantity of residual oxygen in the combustion gases. Sensor degradation in time due to the exposure to high temperatures causes a distortion in controlling the A/F with the increase in gas emissions. In this paper an experimental stand is designed to test oxygen sensor degradation in laboratory condition. Four oxygen sensors were tested function of temperature and time recording their variation in resistance and voltage. The results showed similar values in the curves for all sensors tested.


Author(s):  
Yong Lu ◽  
Daniel B. Olsen

Variable valve timing technologies for internal combustion engines are used to improve power, torque, and increase fuel efficiency. Details of a new solution are presented in this paper for optimizing valve motions of a full variable valve actuation (FVVA) system. The optimization is conducted at different speeds by varying full variable valve motion (variable exhaust open angle, intake close angle, velocity of opening and closing, overlap, dwell duration, and lift) parameters simultaneously; the final optimized valve motions of CY4102 diesel engine are given. The CY4102 diesel engine with standard cam drives is used in large quantities in Asia. An optimized electrohydraulic actuation motion used for the FVVA system is presented. The electrohydraulic actuation and optimized valve motions were applied to the CY4102 diesel engine and modeled using gt-power engine simulation software. Advantages in terms of volumetric efficiency, maximum power, brake efficiency, and fuel consumption are compared with baseline results. Simulation results show that brake power is improved between 12.8% and 19.5% and torque is improved by 10%. Brake thermal efficiency and volumetric efficiency also show improvement. Modeling and simulation results show significant advantages of the full variable valve motion over standard cam drives.


Author(s):  
David Chalet ◽  
Pascal Chesse ◽  
Michel Violleau

The main difficulty for the one-dimensional simulation of pressure waves in the inlet and exhaust systems of Internal Combustion Engines consists in the modeling of singularities (area changes, bends, junctions, etc.). The models presented in the literature are based on the behavior of the singularity in steady flow. However the pressure losses due to the wave propagation are different from those obtained in stationary flow. The authors’ objective is to propose models with a better precision based on the non steady study of the singularities which can be found in Internal Combustion Engines. Specifically, this paper presents the investigation of the pipe wall friction factor and the sudden contraction area. The first step consists in studying the behavior of pressure waves through pipes with the Fluent CFD code. Next, a model parameterized with the Reynolds number is proposed for the pipe wall friction factor while another one with the Mach number is proposed for the sudden contraction area. These models are included in a 1-D simulation code. Finally, in order to evaluate the accuracy of the simulation program, the models are compared with experimental data. The results show a satisfactory agreement between model predictions and experimental measurements.


2019 ◽  
Vol 178 (3) ◽  
pp. 27-37 ◽  
Author(s):  
Denys STEPANENKO ◽  
Zbigniew KNEBA

The mathematical description of combustion process in the internal combustion engines is a very difficult task, due to the variety of phenomena that occurring in the engine from the moment when the fuel-air mixture ignites up to the moment when intake and exhaust valves beginning open. Modeling of the combustion process plays an important role in the engine simulation, which allows to predict in-cylinder pressure during the combustion, engine performance and environmental impact with high accuracy. The toxic emissions, which appears as a result of fuels combustion, are one of the main environmental problem and as a result the air pollutant regulations are increasingly stringent, what makes the investigation of the combustion process to be a relevant task.


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