A Novel Way of Manipulating and Optimizing CAM Profiles for Internal Combustion Engines

Author(s):  
Satheesh Makkapati ◽  
Kim Ku ◽  
Steve Poe

Generating an optimum cam profile for an internal combustion engine application is usually a very involved process. This is because of the challenge faced by the engine engineers to perform several trade-offs between fuel economy, performance, durability and emissions. Typically, the trade offs are worked out using several computer codes and with the involvement of a cross-functional team of engineers. Hence, there is a need to develop a tool that can encapsulate the various computer codes and can manipulate the cam profile with ease. With the existence of such an automated tool, optimization of the cam profile can be achieved with a specified trade-off between the several metrics identified above. This paper describes the development of such a tool, and discusses the ingredients that make it flexible and computationally efficient. Results from the use of this tool are documented in this paper as well.

Author(s):  
Halit Kaplan

Mathematical modeling, simulation, and optimum design of equivalent one degree-of-freedom high-speed cam mechanisms used for internal combustion engines are investigated in this study. The dynamic equation governing the dynamic behavior of a typical high-speed cam–follower system of an internal combustion engine has been simplified using dimensionless analysis method. The resulting model is then used to find the optimum cam shape to reduce the residual vibrations in the follower part of the system. The Lagrange multipliers method is utilized to minimize the sum of squared error (deviation from the cam profile) over one period under continuity and smoothness constraints.


2018 ◽  
Vol 226 ◽  
pp. 01031
Author(s):  
Alexander Vasilyev ◽  
Yulia Bakhracheva

In modern internal combustion engines the drive of valves of the mechanism of gas distribution and a plunger of the fuel pump of high pressure is carried out by the cam mechanism. The functional requirement imposed to gas distribution mechanism cams is receiving the greatest valve “time-section” when ensuring working capacity and reliability of the valvate drive. One of the main directions of improvement of fuel pumps of high pressure of diesel engines is increase in the maximum pressure of injection. In this work it is offered to improve a numerical method by imposition of the restriction on the first derivative of movement of the pusher on a cam angle of rotation, that is a pusher speed analog. This restriction allows to receive a cam with the site of constant maximum speed of the pusher. It allows to increase the maximum pressure of injection.


2019 ◽  
Vol 178 (3) ◽  
pp. 182-186
Author(s):  
Zbigniew SROKA ◽  
Maciej DWORACZYŃSKI

The modification of the downsizing trend of internal combustion engines towards rightsizing is a new challenge for constructors. The change in the displacement volume of internal combustion engines accompanying the rightsizing idea may in fact mean a reduction or increase of the defining swept volume change factors and thus may affect the change in the operating characteristics as a result of changes in combustion process parameters - a research problem described in this publication. Incidents of changes in the displacement volume were considered along with the change of the compression space and at the change of the geometric degree of compression. The new form of the mathematical dependence describing the efficiency of the thermodynamic cycle makes it possible to evaluate the opera-tion indicators of the internal combustion engine along with the implementation of the rightsizing idea. The work demonstrated the in-variance of cycle efficiency with different forms of rightsizing.


2021 ◽  
Vol 4 (30) ◽  
pp. 99-105
Author(s):  
A. V. Summanen ◽  
◽  
S. V. Ugolkov ◽  

This article discusses the issues of assessing the technical condition of the camshaft, internal combustion engine. The necessary parameters for assessing the technical condition of the engine camshaft have been determined. How and how to measure and calculate this or that parameter is presented in detail. Methods for calculating the parameters are presented. A scheme and method for measuring neck wear, determining the height of the cam, determining the beating of the central journal of the camshaft are proposed. The main defects of the camshafts are presented. The issues of the influence of these parameters on the operability of the camshaft and the internal combustion engine as a whole are considered.


2021 ◽  
pp. 13-20
Author(s):  

The prospects of using the gas-static suspension of the internal combustion engine piston in transport vehicles and power plants are considered. The diagram of the piston and the method for calculating the stiffness and bearing capacity of the gas layer surrounding the piston are presented, as well as the results of experiments that showed the relevance of this method. The possibility of gas and static centering of the engine piston is confirmed. Keywords: internal combustion engine, piston, gasstatic suspension, stiffness, bearing capacity, gas medium. [email protected]


2021 ◽  
pp. 41-47
Author(s):  
Vladimir Tupov ◽  
O. Matasova

Insertion losses as the main characteristic that mathematically describes the acoustic efficiency of a noise silencer has been considered. This characteristic shows the reduction of noise generated by its source, in particular by the internal combustion engine’s exhaust system, at the control point as a silencer use result. Has been presented a mathematical description of the insertion losses, and have been considered parameters necessary for calculating this characteristic. Has been demonstrated the analytical dependence of impedance for the sound emission by the exhaust system’s end hole from the coefficient of acoustic waves reflection by this hole. The performed analysis of the widely used formulas for calculating the coefficient of sound reflection by the end hole has showed their insufficient accuracy for project designs performing. Have been proposed calculation dependences providing high accuracy for calculations of the reflection coefficient modulus, and the attached length of the channel end hole without a flange in the entire range of the existence of plane waves in it. It has been shown that the end correction of this hole at ka = 0 is 0.6127, and not 0.6133, as it was mistakenly believed until now in world acoustics. Has been proposed a method for calculation the exhaust noise source internal impedance. This method more accurately, in comparison with the already known ones, describes the acoustic processes in the internal combustion engine’s exhaust manifold, thanks to increases the accuracy of calculation the silencer acoustic efficiency, that allows develop the silencer at the early stages of the design of an automotive internal combustion engine.


1989 ◽  
Vol 111 (3) ◽  
pp. 264-271 ◽  
Author(s):  
K. Nagaya

This paper presents a method for solving the dynamic response problems of a driven valve system and the stress problem of valve springs for internal combustion engines. In this system there is hysteresis behavior in the spring constants during the rotation of the cam shaft. To treat this nonlinearity, the rigidity of each section is assumed to be one of a partly linear spring. For the valve trains, the cam profile is complex in general. To treat a general cam profile, this paper applies a combination method of the Fourier expansion, the Laplace transform and the analytical connection methods, and gives a response of valve trains. This paper also presents a theoretical result for the stresses in the valve spring due to the motion of the valve train based on the three dimensional curved beam theory.


2019 ◽  
pp. 146808741989358 ◽  
Author(s):  
Mostafa A ElBahloul ◽  
ELsayed S Aziz ◽  
Constantin Chassapis

Fuel conversion efficiency is one of the main concerns in the field of internal combustion engine systems. Although the Otto cycle delivers the maximum efficiency possible in theory, the kinematics of the slider–crank mechanism of the conventional internal combustion engines makes it difficult to reach this level of efficiency in practice. This study proposes using the unique hypocycloid gear mechanism instead of the conventional slider–crank mechanism for the internal combustion engines to increase engine efficiency and minimize frictional power losses. The hypocycloid gear mechanism engine’s kinematics provides the means for the piston-rod assembly to reciprocate in a straight-line motion along the cylinder axis besides achieving a nonlinear rate of piston movement. As a result, this characteristic allows for a true constant-volume combustion, which in turn would lead to higher work output. An in-cylinder gas volume change model of the hypocycloid gear mechanism engine was developed and incorporated into the thermodynamic model for the internal combustion engine cycle. The thermodynamic model of the hypocycloid gear mechanism engine was developed and simulated using MATLAB/Simulink software. A comparison between the conventional engine and the hypocycloid gear mechanism engine in terms of engine performance characteristics showed the enhancements achieved using hypocycloid gear mechanism for internal combustion engine applications. The hypocycloid gear mechanism engine analysis results indicated higher engine efficiency approaching that of the Otto cycle.


2019 ◽  
Vol 11 (23) ◽  
pp. 6585 ◽  
Author(s):  
Markiewicz ◽  
Muślewski

The application of fuels from renewable energy sources for combustion engine powering involves a great demand for this kind of energy while its production infrastructure remains underdeveloped. The use of this kind of fuel is supposed to reduce the emission of greenhouse gases and the depletion of natural resources and to increase the share of renewable energy sources in total energy consumption and thus support sustainable development in Europe. This study presents the results of research on selected performance parameters of transport by internal combustion engines including: power, torque, the emission of sound generated by the engine, the content of exhaust components (oxygen O2, carbon monoxide CO, carbon dioxide CO2, nitrogen dioxide NO2), and the content of particulate matter (PM) in exhaust emission. Three self-ignition engines were tested. The fuel injection controllers of the tested internal combustion engines were additionally adjusted by increasing the fuel dose and the load of air. The material used in the tests were mixtures of diesel oil and fatty acid methyl esters of different concentration. A statistical analysis was performed based of the results. The purpose of the work was to develop a resulting model for assessing the operation of engines fueled with biofuel and diesel mixtures while changing the vehicle's computer software. A computer simulation algorithm was also developed for the needs of the tests which was used to prognose the state of the test results for variable input parameters.


2014 ◽  
Vol 663 ◽  
pp. 373-380
Author(s):  
Azher Razzaq Hadi Witwit ◽  
Azman Yasin ◽  
Horizon Gitano ◽  
Mohammed Ismael Mahmood

In this study, we will address the problem of knocking in internal combustion engines, and some of the factors affecting the knocking, through the study of the power of the effect of each factor after finding a model representing the relationship between the factors. We found Curve fitting model from data that has been obtained through the engine test (1.3L Campro, modified to turbocharger, 4-cylinder, MPI). This model has been evaluated statistically after finding the parameters that intervened in the construction of that model.


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