High-Speed Rainbow Schlieren Deflectometry of N-Heptane Sprays Using a Common Rail Diesel Injector

Author(s):  
Eileen M. Mirynowski ◽  
Ajay K. Agrawal ◽  
Joshua A. Bittle

More precise measurements of the fuel injection process can enable better combustion control and more accurate predictions resulting in a reduction of fuel consumption and toxic emissions. Many of the current methods researchers are using to investigate the transient liquid fuel sprays are limited by cross sensitivity when studying regions with both liquid and vapor phases present (i.e. upstream of the liquid length). The quantitative rainbow schlieren technique has been demonstrated in the past for gaseous fuel jets and is being developed here to enable study of the spray near the injector. In this work an optically accessible constant pressure flow rig and a modern common rail diesel injector are used to obtain high speed images of vaporizing fuel sprays at elevated ambient temperatures and pressures. Quantitative results of full-field equivalence ratio measurements are presented as well as more traditional measurements such as vapor penetration and angle for a single condition (13 bar, 180°C normal air) using nheptane injected through a single hole (0.1mm diameter) common rail fuel injector at 1000 bar fuel injection pressure. This work serves as a proof of concept for the rainbow schlieren technique being applied to vaporizing fuel sprays and full details of the image processing routine are provided. The ability of the imaging technique combined with the constant pressure flow rig make this approach ideal for generating large data sets in short periods of time for a wide range of operating conditions.

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Eileen M. Mirynowski ◽  
Ajay K. Agrawal ◽  
Joshua A. Bittle

More precise measurements of the fuel injection process can enable better combustion control and more accurate predictions resulting in a reduction of fuel consumption and toxic emissions. Many of the current methods researchers are using to investigate the transient liquid fuel sprays are limited by cross-sensitivity when studying regions with both liquid and vapor phases present (i.e., upstream of the liquid length). The quantitative rainbow schlieren technique has been demonstrated in the past for gaseous fuel jets and is being developed here to enable study of the spray near the injector. In this work, an optically accessible constant pressure flow rig (CPFR) and a modern common rail diesel injector are used to obtain high-speed images of vaporizing fuel sprays at elevated ambient temperatures and pressures. Quantitative results of full-field equivalence ratio measurements are presented as well as more traditional measurements such as vapor penetration and angle for a single condition (13 bar, 180 °C normal air) using n-heptane injected through a single hole (0.1 mm diameter) common rail fuel injector at 1000 bar fuel injection pressure. This work serves as a proof of concept for the rainbow schlieren technique being applied to vaporizing fuel sprays, and full details of the image-processing routine are provided. The ability of the imaging technique combined with the constant pressure flow rig make this approach ideal for generating large data sets in short periods of time for a wide range of operating conditions.


Author(s):  

The necessity of adapting diesel engines to work on vegetable oils is justified. The possibility of using rapeseed oil and its mixtures with petroleum diesel fuel as motor fuels is considered. Experimental studies of fuel injection of small high-speed diesel engine type MD-6 (1 Ch 8,0/7,5)when using diesel oil and rapeseed oil and computational studies of auto-tractor diesel engine type D-245.12 (1 ChN 11/12,5), working on blends of petroleum diesel fuel and rapeseed oil. When switching autotractor diesel engine from diesel fuel to rapeseed oil in the full-fuel mode, the mass cycle fuel supply increased by 12 %, and in the small-size high-speed diesel engine – by about 27 %. From the point of view of the flow of the working process of these diesel engines, changes in other parameters of the fuel injection process are less significant. Keywords diesel engine; petroleum diesel fuel; vegetable oil; rapeseed oil; high pressure fuel pump; fuel injector; sprayer


2018 ◽  
Vol 173 (2) ◽  
pp. 3-8
Author(s):  
Mirosław KARCZEWSKI ◽  
Krzysztof KOLIŃSKI

Majority of modern diesel engines is fitted with common-rail (CR) fuel systems. In these systems, the injectors are supplied with fuel under high pressure from the fuel rail (accumulator). Dynamic changes of pressure in the fuel rail are caused by the phenomena occurring during the fuel injection into the cylinders and the fuel supply to the fuel rail through the high-pressure fuel pump. Any change in this process results in a change in the course of pressure in the fuel rail, which, upon mathematical processing of the fuel pressure signal, allows identification of the malfunction of the pump and the injectors. The paper presents a methodology of diagnosing of CR fuel injection system components based on the analysis of dynamic pressure changes in the fuel rail. In the performed investigations, the authors utilized LabView software and a µDAC data acquisition module recording the fuel pressure in the rail, the fuel injector control current and the signal from the camshaft position sensor. For the analysis of the obtained results, ‘FFT’ and ‘STFT’ were developed in order to detect inoperative injectors based on the curves of pressure in the fuel rail. The performed validation tests have confirmed the possibility of identification of malfunctions in the CR system based on the pressure curves in the fuel rail. The ‘FFT’ method provides more information related to the system itself and accurately shows the structure of the signal, while the ’STFT’ method presents the signal in such a way as to clearly identify the occurrence of the fuel injection. The advantage of the above methods is the accessibility to diagnostic parameters and their non-invasive nature.


2009 ◽  
Vol 10 (4) ◽  
pp. 195-214 ◽  
Author(s):  
S Begg ◽  
F Kaplanski ◽  
S Sazhin ◽  
M Hindle ◽  
M Heikal

A phenomenological study of vortex ring-like structures in gasoline fuel sprays is presented for two types of production fuel injectors: a low-pressure, port fuel injector (PFI) and a high-pressure atomizer that injects fuel directly into an engine combustion chamber (G-DI). High-speed photography and phase Doppler anemometry (PDA) were used to study the fuel sprays. In general, each spray was seen to comprise three distinct periods: an initial, unsteady phase; a quasi-steady injection phase; and an exponential trailing phase. For both injectors, vortex ring-like structures could be clearly traced in the tail of the sprays. The location of the region of maximal vorticity of the droplet and gas mixture was used to calculate the temporal evolution of the radial and axial components of the translational velocity of the vortex ring-like structures. The radial components of this velocity remained close to zero in both cases. The experimental results were used to evaluate the robustness of previously developed models of laminar and turbulent vortex rings. The normalized time, , and normalized axial velocity, , were introduced, where tinit is the time of initial observation of vortex ring-like structures. The time dependence of on was approximated as and for the PFI and G-DI sprays respectively. The G-DI spray compared favourably with the analytical vortex ring model, predicting , in the limit of long times, where α = 3/2 in the laminar case and α = 3/4 when the effects of turbulence are taken into account. The results for the PFI spray do not seem to be compatible with the predictions of the available theoretical models.


Author(s):  
Brian T. Reese ◽  
Yann G. Guezennec ◽  
Miodrag Oljaca

A novel fuel atomization device (Nanomiser™) was evaluated under laboratory conditions with respect to its ability to reduce SI engine cold-start hydrocarbon emissions. First, comparisons between the level of atomization using the conventional, pintle-type fuel injector and the novel atomizer were carried out using flow visualization in a spray chamber and particle size distribution. The novel atomizer is capable of producing sub-micron fuel droplets, which form an ultra-fine mist with outstanding non-wetting characteristics. To capitalize on these atomization characteristics, this device was compared to a conventional fuel injector in a small, two-cylinder, SI engine under a number of operating conditions. Results show a slightly enhanced combustion quality and lean limit under warm operating conditions and a dramatic reduction in unburned HC emission under cold operating conditions, with cold emissions with the Nanomiser™ matching those with a conventional injector under fully warm conditions.


2019 ◽  
Vol 21 (2) ◽  
pp. 406-417 ◽  
Author(s):  
Noud Maes ◽  
Mark Hooglugt ◽  
Nico Dam ◽  
Bart Somers ◽  
Gilles Hardy

To isolate the effect of flame–wall interaction from representative operating conditions of an internal combustion engine, experiments were performed in a constant-volume pre-burn vessel. Three different wall geometries were studied at distances of 32.8, 38.2, and 46.2 mm from a single-hole 0.09-mm orifice diameter fuel injector. A flat wall provides a simplified case of flame–wall interaction. To mimic the division of a jet into two regions by the piston bowl rim in an engine, a two-dimensional confined wall is used. A third, axisymmetric confined wall geometry allows a second simplified comparison to numerical simulations in a Reynolds-averaged Navier–Stokes framework. As a limiting situation for a free jet, the distance from the injector orifice to the end wall of the chamber is 95 mm. Thermocouples installed in the end wall provided insights into local heat losses for reference cases without a wall insert. The test conditions were according to the Engine Combustion Network Spray A guidelines with an ambient temperature of 900 K and an ambient density of 22.8 kg/m3 with 15% O2. Flame structures were studied using high-speed OH* chemiluminescence with integrated single-shot OH PLIF and combined with pressure-based apparent heat release data to infer combustion progress and spray behavior. Soot was studied in a qualitative manner using high-speed natural luminosity imaging with integrated high-speed laser-induced incandescence. Overall, increased mixing upon interaction with the surfaces is observed to increase early heat release rate and to significantly reduce soot, with the nearest wall distance showing most effect. The flat wall gives rise to the most significant effects in all cases.


2008 ◽  
Vol 610 ◽  
pp. 195-215 ◽  
Author(s):  
A. ANDRIOTIS ◽  
M. GAVAISES ◽  
C. ARCOUMANIS

Flow visualization as well as three-dimensional cavitating flow simulations have been employed for characterizing the formation of cavitation inside transparent replicas of fuel injector valves used in low-speed two-stroke diesel engines. The designs tested have incorporated five-hole nozzles with cylindrical as well as tapered holes operating at different fixed needle lift positions. High-speed images have revealed the formation of an unsteady vapour structure upstream of the injection holes inside the nozzle volume, which is referred to as ‘string-cavitation’. Computation of the flow distribution and combination with three-dimensional reconstruction of the location of the strings inside the nozzle volume has revealed that strings are found at the core of recirculation zones; they originate either from pre-existing cavitation sites forming at sharp corners inside the nozzle where the pressure falls below the vapour pressure of the flowing liquid, or even from suction of outside air downstream of the hole exit. Processing of the acquired images has allowed estimation of the mean location and probability of appearance of the cavitating strings in the three-dimensional space as a function of needle lift, cavitation and Reynolds number. The frequency of appearance of the strings has been correlated with the Strouhal number of the vortices developing inside the sac volume; the latter has been found to be a function of needle lift and hole shape. The presence of strings has significantly affected the flow conditions at the nozzle exit, influencing the injected spray. The cavitation structures formed inside the injection holes are significantly altered by the presence of cavitation strings and are jointly responsible for up to 10% variation in the instantaneous fuel injection quantity. Extrapolation using model predictions for real-size injectors operating at realistic injection pressures indicates that cavitation strings are expected to appear within the time scales of typical injection events, implying significant hole-to-hole and cycle-to-cycle variations during the corresponding spray development.


2011 ◽  
Vol 133 (10) ◽  
Author(s):  
A. Valera-Medina ◽  
N. Syred ◽  
P. Bowen ◽  
A. Crayford

Swirl stabilized combustion is a technology which, for stationary combustion, consumes more than 70 to 80% of the world’s fossil fuels. There have been many reviews of this technology, but there are still many gaps in understanding. This paper focuses on the general characteristics of a 100kW swirl burner, originally designed for poor quality fuels, in terms of flame characteristic, length and pressure fluctuations, to give a relative measure of the propensity of the system to respond to outside perturbations. Studied effects include swirl number, symmetry of the swirl flow system, type of fuel injector and mode of fuel injection. A range of techniques, including High Speed Photography (HSP), Particle Image Velocimetry (PIV) and fluctuating pressure measurements were used to create flame maps, flame length detail, and relative pressure amplitudes graphs. The results are discussed in the context of potential oscillations and coupling mechanisms including the effect of the precessing vortex core (PVC), recirculation and shear flow instabilities.


Author(s):  
Julia Fleck ◽  
Peter Griebel ◽  
Manfred Aigner ◽  
Adam M. Steinberg

Previous autoignition studies at conditions relevant to reheat combustor operation have indicated that the presence of relatively small amounts of natural gas (NG) in H2/N2 fuel significantly changes the autoignition behavior. The present study further elucidates the influence of NG on autoignition, kernel propagation, and subsequent flame stabilization at conditions that are relevant for the practical operation of gas turbine reheat combustors (p = 15 bar, Tinlet > 1000 K, hot flue gas, appropriate residence times). The experimental investigation was carried out in a generic, optically accessible reheat combustor. Autoignition events in the mixing zone were recorded by a high-speed camera at frame rates of up to 30,000 fps. This paper describes the autoignition behavior as the H2 volume fraction is increased (decreasing NG) in a H2/NG/N2 fuel mixture for two different jet penetration depths. Additionally, the subsequent flame stabilization phenomena and the structure of the stabilized flame are discussed. The results reveal that autoignition kernels occurred even for the lowest H2 fuel fraction, but they did not initiate a stable flame in the mixing zone. Increasing the H2 volume fraction decreased the distance between the initial position of the autoignition kernels and the fuel injector, finally leading to flame stabilization. The occurrence of autoignition kernels at lower H2 volume fractions (H2/(H2+NG) < 85%) was not found to be significantly influenced by the fluid dynamic and mixing field differences related to the different jet penetration depths. In contrast, autoignition leading to flame stabilization was found to depend on jet penetration; flame stabilization occurred at lower H2 fractions for the higher jet penetration depth (H2/(H2+NG) ≈ 89 compared to H2/(H2+NG) ≈ 95 vol. %).


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