Rough Contacts Modeled by Nonlinear Coatings

Author(s):  
I. I. Kudish

A number of experimental studies [1–3] revealed that the normal displacement in a contact of rough surfaces due to asperities presence is a nonlinear function of local pressure and it can be approximated by a power function of pressure. Originally, a linear mathematical model accounting for surface roughness of elastic solids in contact was introduced by I. Shtaerman [4]. He assumed that the effect of asperities present in a contact of elastic solids can be essentially replaced by the presence of a thin coating simulated by an additional normal displacement of solids’ surfaces proportional to a local pressure. Later, a similar but nonlinear problem formulation that accounted for the above mentioned experimental fact was proposed by L. Galin. In a series of papers this problem was studied by numerical and asymptotic methods [5–9]. The present paper has a dual purpose: to analyze the problem analytically and to provide some asymptotic and numerical solutions. The results presented below provide an overview of the results obtained on the topic and published by the author earlier in the journals hardly accessible to the international tribological community (such as Russian and mathematical journals) and, therefore, mostly unknown by tribologists. A number of recent publications on contacts of rough elastic solids supports the view that these results are still of value to the specialists involved in nanotribology. The existence and uniqueness of a solution of a contact problem for elastic bodies with rough (coated) surfaces is established based on the variational inequalities approach. Four different equivalent formulations of the problem including three variational ones were considered. A comparative analysis of solutions of the contact problem for different values of initial parameters (such as the indenter shape, parameters characterizing roughness, elastic parameters of the substrate material) is done with the help of calculus of variations and the Zaremba-Giraud principle of maximum for harmonic functions [10,11]. The results include the relations between the pressure and displacement distributions for rough and smooth solids as well as the relationships for solutions of the problems for rough solids with fixed and free contact boundaries. For plane and axially symmetric cases some asymptotic and numerical solutions are presented.

2003 ◽  
Vol 2003 (2) ◽  
pp. 87-114 ◽  
Author(s):  
J. R. Fernández ◽  
M. Sofonea

We consider the quasistatic Signorini′s contact problem with damage for elastic-viscoplastic bodies. The mechanical damage of the material, caused by excessive stress or strain, is described by a damage function whose evolution is modeled by an inclusion of parabolic type. We provide a variational formulation for the mechanical problem and sketch a proof of the existence of a unique weak solution of the model. We then introduce and study a fully discrete scheme for the numerical solutions of the problem. An optimal order error estimate is derived for the approximate solutions under suitable solution regularity. Numerical examples are presented to show the performance of the method.


Author(s):  
Sichang Xu ◽  
Patrick Pomerleau-Perron ◽  
Gary W. Rankin

The transient flow field near the surface of a substrate impacted by a pulsating supersonic jet emerging from a long tube is investigated using a simplified axially symmetric numerical approach. In the system being modeled, the pulses are created using a rotary valve located at the tube entrance. This flow situation approximates the conditions existing in the Shock-Induced Cold Spray process for coating surfaces with metallic particles. Previous numerical studies of transient supersonic jets either focused on jets emerging from orifices or did not give details of the complex supersonic flow field in the jet impact region. The current approximate numerical method considers the flow within the long tube and in the jet impact region. The procedure involves two stages. The upstream pressure variation with time is first determined using a one-dimensional compressible flow approximation of the entire tube and rotary valve arrangement. The resulting pressure versus time curve serves as the transient inlet boundary condition for an axially symmetric computational fluid dynamic solution of the flow through the tube and region of jet impact on the substrate. The numerical solutions of substrate pressure on the jet centerline versus time are compared with available experimental results and predict certain general features of the substrate pressure traces. Although the simplified model is only in fair agreement with some aspects of the experimental curves, it is shown to be useful in explaining certain peculiar flow features. With the aid of the numerical solution, an explanation for the movement and instability of the bow shock wave which forms ahead of the substrate is described.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Ilya I. Kudish ◽  
Sergey S. Volkov ◽  
Andrey S. Vasiliev ◽  
Sergey M. Aizikovich

Contacts of indentors with functionally graded elastic solids may produce pressures significantly different from the results obtained for homogeneous elastic materials (Hertzian results). It is even more so for heavily loaded line elastohydrodynamically lubricated (EHL) contacts. The goal of the paper is to indicate two distinct ways the functionally graded elastic materials may alter the classic results for the heavily loaded line EHL contacts. Namely, besides pressure, the other two main characteristics which are influenced by the nonuniformity of the elastic properties of the contact materials are lubrication film thickness and frictional stress/friction force produced by lubricant flow. The approach used for analyzing the influence of functionally graded elastic materials on parameters of heavily loaded line EHL contacts is based on the asymptotic methods developed earlier by the authors such as Kudish (2013, Elastohydrodynamic Lubrication for Line and Point Contacts: Asymptotic and Numerical Approaches, Chapman & Hall/CRC Press, Boca Raton, FL), Kudish and Covitch (2010, Modeling and Analytical Methods in Tribology, Chapman & Hall/CRC Press, Boca Raton, FL), Aizikovich et al. (2002, “Analytical Solution of the Spherical Indentation Problem for a Half-Space With Gradients With the Depth Elastic Properties,” Int. J. Solids Struct., 39(10), pp. 2745–2772), Aizikovich et al. (2009, “Bilateral Asymptotic Solution of One Class of Dual Integral Equations of the Static Contact Problems for the Foundations Inhomogeneous in Depth,” Operator Theory: Advances and Applications, Birkhauser Verlag, Basel, p. 317), Aizikovich and Vasiliev (2013, “A Bilateral Asymptotic Method of Solving the Integral Equation of the Contact Problem for the Torsion of an Elastic Halfspace Inhomogeneous in Depth,” J. Appl. Math. Mech., 77(1), pp. 91–97), Volkov et al. (2013, “Analytical Solution of Axisymmetric Contact Problem About Indentation of a Circular Indenter Into a Soft Functionally Graded Elastic Layer,” Acta Mech. Sin., 29(2), pp. 196–201), Vasiliev et al. (2014, “Axisymmetric Contact Problems of the Theory of Elasticity for Inhomogeneous Layers,” Z. Angew. Math. Mech., 94(9), pp. 705–712), Aizikovich et al. (2008, “The Deformation of a Half-Space With a Gradient Elastic Coating Under Arbitrary Axisymmetric Loading,” J. Appl. Math. Mech., 72(4), pp. 461–467), and Aizikovich et al. (2010, “Inverse Analysis for Evaluation of the Shear Modulus of Inhomogeneous Media in Torsion Experiments,” Int. J. Eng. Sci., 48(10), pp. 936–942). More specifically, it is based on the analysis of contact problems for dry contacts of functionally graded elastic solids and the lubrication mechanisms in the inlet and exit zones as well as in the central region of heavily loaded lubricated contacts. The way the solution of the EHL problem for coated/functionally graded materials is obtained provides a very clear structure of the solution. The solution of the EHL problem in the Hertzian region is very close to the solution of the dry contact problem while in the inlet and exit zones the solutions of the EHL problem with the right asymptotes coming from the solution of the dry contact problem can be related to the solutions of the classic EHL problem for homogeneous materials.


1991 ◽  
Vol 113 (2) ◽  
pp. 252-259 ◽  
Author(s):  
J. A. Storer ◽  
N. A. Cumpsty

Experimental measurements in a linear cascade with tip clearance are complemented by numerical solutions of the three-dimensional Navier–Stokes equations in an investigation of tip leakage flow. Measurements reveal that the clearance flow, which separates near the entry of the tip gap, remains unattached for the majority of the blade chord when the tip clearance is similar to that typical of a machine. The numerical predictions of leakage flow rate agree very well with measurements, and detailed comparisons show that the mechanism of tip leakage is primarily inviscid. It is demonstrated by simple calculation that it is the static pressure field near the end of the blade that controls chordwise distribution of the flow across the tip. Although the presence of a vortex caused by the roll-up of the leakage flow may affect the local pressure field, the overall magnitude of the tip leakage flow remains strongly related to the aerodynamic loading of the blades.


2002 ◽  
Vol 8 (8) ◽  
pp. 1053-1069 ◽  
Author(s):  
Rajneesh Kumar ◽  
Suman Choudhary

The present paper is concerned with the plane strain problem in homogeneous micropolar orthotropic elastic solids. The disturbance due to continuous normal and tangential sources are investigated by employing eigenvalue approach. The integral transforms have been inverted by using a numerical technique to obtain the normal displacement, normal force stress and tangential couple stress in the physical domain. The expressions of these quantities are given and illustrated graphically.


2003 ◽  
Vol 125 (1) ◽  
pp. 1-10 ◽  
Author(s):  
Michael Vynnycky ◽  
Je´ro^me Ferrari ◽  
Noam Lior

A transient inverse heat conduction problem focused on gas quenching of steel plates and rings is posed and solved, both analytically and numerically. The quenching objective is to calculate the transient convective heat transfer coefficient which would produce an optimized phase transformation cooling curve. The governing nonlinear heat equation is nondimensionalised, and a small parameter, the reciprocal of the Fourier number, is identified. This allows the construction of an analytic solution in the form of an asymptotic series. For higher values of the reciprocal Fourier number, a numerical scheme incorporating the function specification and Keller Box methods is used to generate solutions. Comparison of the results proves favorable, and suggests that for this inverse problem asymptotic methods provide an attractive alternative to solely numerical ones.


1996 ◽  
Vol 323 ◽  
pp. 133-171 ◽  
Author(s):  
Xuesong Wu ◽  
Philip A. Stewart ◽  
Stephen J. Cowley

The nonlinear development of a weakly modulated Tollmien-Schlichting wavetrain in a boundary layer is studied theoretically using high-Reynolds-number asymptotic methods. The ‘carrier’ wave is taken to be two-dimensional, and the envelope is assumed to be a slowly varying function of time and of the streamwise and spanwise variables. Attention is focused on the scalings appropriate to the so-called ‘upper branch’ and ‘high-frequency lower branch’. The dominant nonlinear effects are found to arise in the critical layer and the surrounding ‘diffusion layer’: nonlinear interactions in these regions can influence the development of the wavetrain by producing a spanwise-dependent mean-flow distortion. The amplitude evolution is governed by an integro-partial-differential equation, whose nonlinear term is history-dependent and involves the highest derivative with respect to the spanwise variable. Numerical solutions show that a localized singularity can develop at a finite distance downstream. This singularity seems consistent with the experimentally observed focusing of vorticity at certain spanwise locations, although quantitative comparisons have not been attempted.


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