Towards Object-Oriented Modeling of Complex Mechatronic Systems for the Manufacturing Industry

2006 ◽  
Author(s):  
Davide Zanichelli ◽  
Cristian Secchi ◽  
Riccardo Rubini ◽  
Cesare Fantuzzi ◽  
Marcello Bonfe` ◽  
...  
Keyword(s):  
Manufacturing Systems ◽  
Food Packaging ◽  
Manufacturing Industry ◽  
Object Oriented ◽  
Liquid Food ◽  
Mechatronic Systems ◽  
Object Oriented Approach ◽  
Modeling Strategy ◽  
Manufacturing Machine

The advantages of object-oriented modeling, as modularity and reusability of components, are very important also for modeling manufacturing systems and not only for software development. In [1] a unified object-oriented approach for modeling both the logical and the physical part of a manufacturing machine has been proposed. In this paper we report an industrial application of this modeling strategy and the case study consists of the package forming unit of a filling machine for liquid food packaging, developed by Tetra Pak Carton Ambient S.p.a.

Managing Complexity in Manufacturing Changeovers: A Sustainable Manufacturing-Oriented Approach and the Application Case Study

2016 ◽  
Author(s):  
Khalid Mustafa ◽  
Kai Cheng
Keyword(s):  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Business Models ◽  
Sustainable Manufacturing ◽  
Lead Times ◽  
Manufacturing Companies ◽  
Factors Affecting ◽  
Manufacturing Complexity ◽  
Oriented Approach

Increasing manufacturing complexity continues to be one of the most significant challenges facing the manufacturing industry today. Due to these rapid changes in manufacturing systems, one of the most important factors affecting production is recognized as the frequent production setup or changeovers, consequently affecting the overall production lead times and competitiveness of the company. Developing responsive production setup and process capability is increasingly important as product ranges and varieties in manufacturing companies are growing rapidly and, at the same time, production business models are operating more towards being customer-oriented. Furthermore, although different conventional methods have been used to manage complexity in production changeovers, sustainability and competitiveness development in a manufacturing company needs to be scientifically addressed by managing manufacturing complexity. In this paper, a sustainable manufacturing-oriented approach is presented in mind of managing manufacturing changeover complexities. A case study is carried out specifically concerning changeover complexity in a pharmaceutical company, aiming at minimizing complexities in production changeover and waste, increasing plant flexibility and productivity, and ultimately the sustainable competitiveness of the company in managing manufacturing changes.

Comparison of Different Scenarios Using Computer Simulation to Improve the Manufacturing System Productivity: Case Study

2013 ◽  
Vol 845 ◽  
pp. 770-774 ◽  
Author(s):  
Seyed Mojib Zahraee ◽  
Milad Hatami ◽  
J.M. Rohani ◽  
H. Mihanzadeh ◽  
Mohammadreza Haghighi
Keyword(s):  
Computer Simulation ◽  
Production Line ◽  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Manufacturing System ◽  
Waiting Times ◽  
Manufacturing Companies ◽  
System Productivity ◽  
High Resource

In the manufacturing industry, managers and engineers are seeking to find methods in order to eliminate the common problems in manufacturing systems such as bottlenecks and waiting times. This is because that all of these kinds of problems impose extra cost to the companies. In addition, manufacturing companies are striving to sustain their competitiveness by improving productivity, efficiency and quality of manufacturing industry for instance high throughput and high resource utilization. The paper concentrates on the application of computer simulation to analysis manufacturing system in order to improve the productivity. Therefore, this study introduces a color manufacturing line as a case study and the basic application of arena 13.9 software. The goal of this paper is to improve the productivity and efficiency of the production line by using computer simulation. To achieve this goal, first the basic model of the current situation of production line was simulated. Second, three different alternatives were simulated and modified to find the best scenario based on the maximum productivity and minimum total cost.

scholarly journals THE METROLOGY AND THE BIM APPROACH: A NEW COGNITIVE PARADIGM ABOUT THE ANCIENT CONSTRUCTION

2019 ◽  
Vol XLII-2/W17 ◽  
pp. 123-127
Author(s):  
P. Fiamma
Keyword(s):  
Laser Scanning ◽  
Object Oriented ◽  
Historical Building ◽  
Charles Eastman ◽  
Object Oriented Approach ◽  
The University ◽  
Cloud Of Points ◽  
Specific Project ◽  
Specific Construction

Abstract. Nowadays, some important issues in the BIM field and research are still open, and are not deeply known and really understood yet by all the BIM users and approaches; unfortunately, this critical situation implies, often, incorrect approaches and ineffective applications, especially using BIM for existing historical building, where the object oriented approach has so many limitations. In fact, the current laser scanning technology can detect just a cloud of points that is considered "non-intelligent" according to the BIM method and meaning. The paper presents an important case study: the Cathedral of Piazza dei Miracoli (Miracles Square) in Pisa. The method we propose consists of an innovative procedure combining in a two-way manner the correspondence levels between metrology and ontology of the constructive components. The paper proves that is not important to obtain the best possible level of modeling performance. We need a specific BIM approach, for “a specific building”, according with “a specific project”. We believe that it is precisely in this capacity of matching between metrological and constructive knowledge (mediated by computer graphics technology) that it is possible to identify the response to an important programmatic indication in the BIM field: "how much BIM?". This sentence was explained by Charles Eastman (recognized worldwide as the father of BIM) during his "lectio magistralis" at the Master BIM of the University of Pisa (www.unibim.it). We guess this is the way to be free from any pre-established intervention standards, and so to be adapting to a specific construction for a specific intervention’s level using specific resources.

scholarly journals Applying the PDCA Cycle to Reduce the Defects in the Manufacturing Industry. A Case Study

2018 ◽  
Author(s):  
Arturo Realyvásquez-Vargas ◽  
Karina Cecilia Arredondo-Soto ◽  
Teresa Carrillo ◽  
Gustavo Ravelo
Keyword(s):  
Lean Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing Industry ◽  
Welding Process ◽  
Manufacturing Companies ◽  
Delivery Times ◽  
Pdca Cycle ◽  
Increasing Demand ◽  
Quality Of Products

Defects are considered one of the wastes in manufacturing systems that negatively affect the delivery times, cost and quality of products leading to manufacturing companies facing a critical situation with the customers and to not comply with the IPC-A-610E standard for the acceptability of electronic components. This is the case is a manufacturing company located in Tijuana, Mexico. Due to an increasing demand on the products manufactured by this company, several defects have been detected in the welding process of electronic boards, as well as in the components named Thru-Holes. It is for this reason that this paper presents a lean manufacturing application case study. The objective of this research is to reduce at least 20% the defects generated during the welding process. In addition, it is intended to increase 20% the capacity of 3 double production lines where electronic boards are processed. As method, the PDCA cycle, is applied. The Pareto charts and the flowchart are used as support tools. As results, defects decreased 65%, 79% and 77% in three analyzed product models. As conclusion, the PDCA cycle, the Pareto charts, and the flowchart are excellent quality tools that help decrease the number of defective components.

Computer Based Requirement and Concept Modelling: Information Gathering and Classification

2000 ◽  
Author(s):  
Fredrik Andersson ◽  
Patrik Nilsson ◽  
Hans Johannesson
Keyword(s):  
Object Oriented ◽  
Design Activity ◽  
Design Evolution ◽  
Concept Model ◽  
Proposed Model ◽  
Computer Based ◽  
Design Requirements ◽  
Object Oriented Approach ◽  
Oriented Approach

Abstract This paper proposes a requirement and concept model based on a functional decomposition of mechanical systems. It is an object-oriented approach to integrate the representation of the design artefact and the design activity, through the decisions made during the design evolution. The requirements co-evolve simultaneously with the formation of the conceptual layout, through the opportunity to alter between function and physical/abstract solutions. This approach structures the design requirements and concepts in such a way that it supports the ability to document their sources, to allow for validation and verifications of both requirements and design solutions. First, the proposed model is presented from a theoretical viewpoint. Secondly, a methodology for modelling requirements and concepts in an object-oriented fashion is discussed. Finally, the model is implemented in METIS software and tested in a case study of an electric window winder on a truck door.

scholarly journals BORM – overview of the methodology and case study of the agrarian information system

2012 ◽  
Vol 49 (No. 9) ◽  
pp. 397-406
Author(s):  
V. Merunka
Keyword(s):  
Information System ◽  
Object Oriented ◽  
Business Systems ◽  
The Past ◽  
Business Object ◽  
Modeling Techniques ◽  
Object Oriented Approach ◽  
Object Relationship ◽  
Tools And Methods

BORM (Business Object Relationship Modelling) is a methodology developed to capture the knowledge of process-based business systems. It has been in development since 1993 and has proved an effective method, which is popular with both users and analysts. This paper presents BORM, its tools, and methods via a case study of the agrarian information system. BORM is based on the combination of object-oriented approach and process-based modelling. Also, an advantage of BORM is the small number of concepts required combined with a considerable expressiveness. In this way, BORM is in the tradition of pure approach established over the past years by structured modeling techniques.

scholarly journals MICOSE4aPS: Industrially Applicable Maturity Metric to Improve Systematic Reuse of Control Software

2022 ◽  
Vol 31 (1) ◽  
pp. 1-24
Author(s):  
Birgit Vogel-Heuser ◽  
Eva-Maria Neumann ◽  
Juliane Fischer
Keyword(s):  
Food Packaging ◽  
Manufacturing Industry ◽  
Production Systems ◽  
System Quality ◽  
Control Software ◽  
Mechatronic Systems ◽  
Automated Production ◽  
Quality Of Control ◽  
Software Modules ◽  
Systematic Reuse

automated Production Systems (aPS) are highly complex, mechatronic systems that usually have to operate reliably for many decades. Standardization and reuse of control software modules is a core prerequisite to achieve the required system quality in increasingly shorter development cycles. However, industrial case studies in aPS show that many aPS companies still struggle with strategically reusing software. This paper proposes a metric-based approach to objectively measure the m aturity of i ndustrial IEC 61131-based co ntrol s oftwar e in aPS (MICOSE4aPS) to identify potential weaknesses and quality issues hampering systematic reuse. Module developers in the machine and plant manufacturing industry can directly benefit as the metric calculation is integrated into the software engineering workflow. An in-depth industrial evaluation in a top-ranked machine manufacturing company in food packaging and an expert evaluation with different companies confirmed the benefit of efficiently managing the quality of control software.

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