An Air-Brayton Nuclear-Hydrogen Combined-Cycle Peak- and Base-Load Electric Plant

Author(s):  
Charles Forsberg

A combined-cycle power plant is proposed that uses heat from a high-temperature nuclear reactor and hydrogen produced by the high-temperature reactor to meet base-load and peak-load electrical demands. For base-load electricity production, air is compressed; flows through a heat exchanger, where it is heated to between 700 and 900°C; and exits through a high-temperature gas turbine to produce electricity. The heat, via an intermediate heat-transport loop, is provided by a high-temperature reactor. The hot exhaust from the Brayton-cycle turbine is then fed to a heat recovery steam generator that provides steam to a steam turbine for added electrical power production. To meet peak electricity demand, after nuclear heating of the compressed air, hydrogen is injected into the combustion chamber, combusts, and heats the air to 1300°C—the operating conditions for a standard natural-gas-fired combined-cycle plant. This process increases the plant efficiency and power output. Hydrogen is produced at night by electrolysis or other methods using energy from the nuclear reactor and is stored until needed. Therefore, the electricity output to the electric grid can vary from zero (i.e., when hydrogen is being produced) to the maximum peak power while the nuclear reactor operates at constant load. Because nuclear heat raises air temperatures above the auto-ignition temperatures of the hydrogen and powers the air compressor, the power output can be varied rapidly (compared with the capabilities of fossil-fired turbines) to meet spinning reserve requirements and stabilize the grid.


Author(s):  
Charles W. Forsberg

The Advanced High-Temperature Reactor (AHTR), also called the liquid-salt-cooled Very High-Temperature Reactor (LS-VHTR), is a new reactor concept that has been under development for several years. The AHTR combines four existing technologies to create a new reactor option: graphite-matrix, coated-particle fuels (the same fuel as used in high-temperature gas-cooled reactors); a liquid-fluoride-salt coolant with a boiling point near 1400°C; plant designs and decay-heat-removal safety systems similar to those in sodium-cooled fast reactors; and a helium or nitrogen Brayton power cycle. This paper describes the basis for the selection of goals and requirements, the preliminary goals and requirements, and some of the design implications. For electricity production, the draft AHTR goals include peak coolant temperatures between 700 and 800°C and a maximum power output of about 4000 MW(t), for an electrical output of ∼2000 MW(e). The electrical output matches that expected for a large advanced light-water reactor (ALWR) built in 2025. Plant capital cost per kilowatt electric is to be at least one-third less than those for ALWRs with the long-term potential to significantly exceed this goal. For hydrogen production, the peak temperatures may be as high as 950°C, with a power output of 2400 MW(t). The safety goals are to equal or surpass those of the modular high-temperature gas-cooled reactor with a beyond-design-basis accident capability to withstand large system and structural failures (vessel failure, etc.) without significant fuel failure or off-site radionuclide releases. These safety goals may eliminate the technical need for evacuation zones and reduce security requirements and significantly exceed the safety goals of ALWRs. The plant design should enable economic dry cooling to make possible wider nuclear-power-plant siting options. Uranium consumption is to be less than that for a LWR, with major improvements in repository performance and nonproliferation characteristics.



Author(s):  
Charles Forsberg ◽  
Daniel Curtis

The Fluoride-Salt-Cooled High-Temperature Reactor (FHR) is a new reactor concept that uses the graphite-matrix coated-particle fuel from gas-cooled reactors and a high-temperature liquid salt coolant. The reactor exit temperatures exceed 700°C with reactor inlet temperatures of ∼600°C. Because of these high temperatures the FHR can be coupled to a nuclear air-Brayton combined-cycle (NACC) plant with one or more air-Brayton turbines with hot exhaust directed to a steam recovery boiler. Under normal base-load operating conditions, air is compressed, heated using salt-air heat exchangers, passed through a turbine, and exhausted to a heat recovery boiler, and added electricity is made from the steam that is generated. The NACC can have one or more salt-to-air reheat stages. After air compression and nuclear heating, the hot compressed air is above the auto-ignition temperature of natural gas (NG). Natural gas can be injected to increase gas temperatures and produce peak power. Because the plant operates continuously as a base-load system connected to the grid and there is no need to control the fuel-to-air ratio, the peak power can be varied and increased rapidly. At times of low electricity prices, steam from the heat recovery boiler can be sold to industrial users at lower prices than they can generate it from NG but above its value for electricity generation. The incremental capital cost for peaking capabilities is less than the cost of stand-alone NG plants. There is the potential for the NG-to-electricity efficiencies exceeding those of stand-alone NG plants. These capabilities imply plant revenue 20 to 50% greater than from an equivalent base-load nuclear plant. The market requirements are being assessed to determine the requirements for the FHR and NACC power cycle. As a new-type of plant, much additional work is required to understand the design options and limitations.



Author(s):  
Nicola Palestra ◽  
Giovanna Barigozzi ◽  
Antonio Perdichizzi

The paper presents the results of an investigation on inlet air cooling systems based on cool thermal storage, applied to combined cycle power plants. Such systems provide a significant increase of electric energy production in the peak hours; the charge of the cool thermal storage is performed instead during the night time. The inlet air cooling system also allows the plant to reduce power output dependence on ambient conditions. A 127MW combined cycle power plant operating in the Italian scenario is the object of this investigation. Two different technologies for cool thermal storage have been considered: ice harvester and stratified chilled water. To evaluate the performance of the combined cycle under different operating conditions, inlet cooling systems have been simulated with an in-house developed computational code. An economical analysis has been then performed. Different plant location sites have been considered, with the purpose to weigh up the influence of climatic conditions. Finally, a parametric analysis has been carried out in order to investigate how a variation of the thermal storage size affects the combined cycle performances and the investment profitability. It was found that both cool thermal storage technologies considered perform similarly in terms of gross extra production of energy. Despite this, the ice harvester shows higher parasitic load due to chillers consumptions. Warmer climates of the plant site resulted in a greater increase in the amount of operational hours than power output augmentation; investment profitability is different as well. Results of parametric analysis showed how important the size of inlet cooling storage may be for economical results.



2014 ◽  
Vol 29 (suppl.) ◽  
pp. 31-38 ◽  
Author(s):  
Markus Esch ◽  
Dietrich Knoche ◽  
Antonio Hurtado

For future high temperature reactor projects, e. g., for electricity production or nuclear process heat applications, the steam generator is a crucial component. A typical design is a helical coil steam generator consisting of several tubes connected in parallel forming cylinders of different diameters. This type of steam generator was a significant component used at the thorium high temperature reactor. In the work presented the temperature profile is being analyzed by the nodal thermal hydraulics code TRACE for the thorium high temperature reactor steam generator. The influence of the nodalization is being investigated within the scope of this study and compared to experimental results from the past. The results of the standard TRACE code are compared to results using a modified Nusselt number for the primary side. The implemented heat transfer correlation was developed within the past German HTR program. This study shows that both TRACE versions are stable and provides a discussion of the nodalization requirements.



2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1187-1197 ◽  
Author(s):  
Marek Jaszczur ◽  
Michal Dudek ◽  
Zygmunt Kolenda

One of the most advanced and most effective technology for electricity generation nowadays based on a gas turbine combined cycle. This technology uses natural gas, synthesis gas from the coal gasification or crude oil processing products as the energy carriers but at the same time, gas turbine combined cycle emits SO2, NOx, and CO2 to the environment. In this paper, a thermodynamic analysis of environmentally friendly, high temperature gas nuclear reactor system coupled with gas turbine combined cycle technology has been investigated. The analysed system is one of the most advanced concepts and allows us to produce electricity with the higher thermal efficiency than could be offered by any currently existing nuclear power plant technology. The results show that it is possible to achieve thermal efficiency higher than 50% what is not only more than could be produced by any modern nuclear plant but it is also more than could be offered by traditional (coal or lignite) power plant.



Author(s):  
Stéphane Gossé ◽  
Thierry Alpettaz ◽  
Sylvie Chatain ◽  
Christine Guéneau

The alloys Haynes 230 and Inconel 617 are potential candidates for the intermediate heat exchangers (IHXs) of (very) high temperature reactors ((V)-HTRs). The behavior under corrosion of these alloys by the (V)-HTR coolant (impure helium) is an important selection criterion because it defines the service life of these components. At high temperature, the Haynes 230 is likely to develop a chromium oxide on the surface. This layer protects from the exchanges with the surrounding medium and thus confers certain passivity on metal. At very high temperature, the initial microstructure made up of austenitic grains and coarse intra- and intergranular M6C carbide grains rich in W will evolve. The M6C carbides remain and some M23C6 richer in Cr appear. Then, carbon can reduce the protective oxide layer. The alloy loses its protective coating and can corrode quickly. Experimental investigations were performed on these nickel based alloys under an impure helium flow (Rouillard, F., 2007, “Mécanismes de formation et de destruction de la couche d’oxyde sur un alliage chrominoformeur en milieu HTR,” Ph.D. thesis, Ecole des Mines de Saint-Etienne, France). To predict the surface reactivity of chromium under impure helium, it is necessary to determine its chemical activity in a temperature range close to the operating conditions of the heat exchangers (T≈1273 K). For that, high temperature mass spectrometry measurements coupled to multiple effusion Knudsen cells are carried out on several samples: Haynes 230, Inconel 617, and model alloys 1178, 1181, and 1201. This coupling makes it possible for the thermodynamic equilibrium to be obtained between the vapor phase and the condensed phase of the sample. The measurement of the chromium ionic intensity (I) of the molecular beam resulting from a cell containing an alloy provides the values of partial pressure according to the temperature. This value is compared with that of the pure substance (Cr) at the same temperature. These calculations provide thermodynamic data characteristic of the chromium behavior in these alloys. These activity results call into question those previously measured by Hilpert and Ali-Khan (1978, “Mass Spectrometric Studies of Alloys Proposed for High-Temperature Reactor Systems: I. Alloy IN-643,” J. Nucl. Mater., 78, pp. 265–271; 1979, “Mass Spectrometric Studies of Alloys Proposed for High-Temperature Reactor Systems: II. Inconel Alloy 617 and Nimomic Alloy PE 13,” J. Nucl. Mater., 80, pp. 126–131), largely used in the literature.



Author(s):  
James E. O’Brien ◽  
Piyush Sabharwall ◽  
SuJong Yoon

A new high-temperature multi-fluid, multi-loop test facility for advanced nuclear applications is under development at the Idaho National Laboratory. The facility will include three flow loops: high-temperature helium, molten salt, and steam/water. Molten salts have been identified as excellent candidate heat transport fluids for primary or secondary coolant loops, supporting advanced high temperature and small modular reactors (SMRs). Details of some of the design aspects and challenges of this facility, which is currently in the conceptual design phase, are discussed. A preliminary design configuration will be presented, with the required characteristics of the various components. The loop will utilize advanced high-temperature compact printed-circuit heat exchangers (PCHEs) operating at prototypic intermediate heat exchanger (IHX) conditions. The initial configuration will include a high-temperature (750°C), high-pressure (7 MPa) helium loop thermally integrated with a molten fluoride salt (KF-ZrF4) flow loop operating at low pressure (0.2 MPa) at a temperature of ∼450°C. Experiment design challenges include identification of suitable materials and components that will withstand the required loop operating conditions. Corrosion and high temperature creep behavior are major considerations. The facility will include a thermal energy storage capability designed to support scaled process heat delivery for a variety of hybrid energy systems and grid stabilization strategies. Experimental results obtained from this research will also provide important data for code verification and validation (V&V) related to these systems.



Author(s):  
Kaichao Sun ◽  
Lin-Wen Hu ◽  
Charles Forsberg

The fluoride-salt-cooled high-temperature reactor (FHR) is a new reactor concept, which combines low-pressure liquid salt coolant and high-temperature tristructural isotropic (TRISO) particle fuel. The refractory TRISO particle coating system and the dispersion in graphite matrix enhance safeguards (nuclear proliferation resistance) and security. Compared to the conventional high-temperature reactor (HTR) cooled by helium gas, the liquid salt system features significantly lower pressure, larger volumetric heat capacity, and higher thermal conductivity. The salt coolant enables coupling to a nuclear air-Brayton combined cycle (NACC) that provides base-load and peak-power capabilities. Added peak power is produced using jet fuel or locally produced hydrogen. The FHR is, therefore, considered as an ideal candidate for the transportable reactor concept to provide power to remote sites. In this context, a 20-MW (thermal power) compact core aiming at an 18-month once-through fuel cycle is currently under design at Massachusetts Institute of Technology (MIT). One of the key challenges of the core design is to minimize the reactivity swing induced by fuel depletion, since excessive reactivity will increase the complexity in control rod design and also result in criticality risk during the transportation process. In this study, burnable poison particles (BPPs) made of B4C with natural boron (i.e., 20% B10 content) are adopted as the key measure for fuel cycle optimization. It was found that the overall inventory and the individual size of BPPs are the two most important parameters that determine the evolution path of the multiplication factor over time. The packing fraction (PF) in the fuel compact and the height of active zone are of secondary importance. The neutronic effect of Li6 depletion was also quantified. The 18-month once-through fuel cycle is optimized, and the depletion reactivity swing is reduced to 1 beta. The reactivity control system, which consists of six control rods and 12 safety rods, has been implemented in the proposed FHR core configuration. It fully satisfies the design goal of limiting the maximum reactivity worth for single control rod ejection within 0.8 beta and ensuring shutdown margin with the most valuable safety rod fully withdrawn. The core power distribution including the control rod’s effect is also demonstrated in this paper.



Author(s):  
Enrico Marchegiano ◽  
Giancarlo Benelli ◽  
Paolo Gheri ◽  
Donato Aquaro

Gas turbine combined–cycle systems work with high inlet temperatures, requiring the use of components made of advanced high temperature resistant materials and coatings. These components must be controlled to avoid serious damage to the plants. The durability of these materials and coatings is of great concern to equipment users. This paper deals with a procedure based on thermal fluid dynamic and mechanical integrated analyses of high temperature loaded components. The methodology is applied to uncooled last stator stages vanes of an industrial 165 Mw gas turbine. Several cracks were revealed on these vanes during periodical inspection and mechanical and metallographic investigations were performed. These analyses were used to identify the critical areas of the vanes, from which the component residual life depends on. The procedure was applied to study the damage undergone by gas turbine vanes to discover the causes of crack nucleation and the nucleation mechanism connected to load histories. It has a diagnostic scope, not a predictive one, but it can be considered as the first step of a residual life evaluation and, consequently, of a load cycle optimization: by modifying the future load histories, it could be possible evaluate the best operating conditions to extend component life. The numerical results of these analyses were compared with the damage to vane rows determined during periodical inspections. A good agreement between the analyses results and the inspection data was obtained in terms of critical points and crack locations. The implemented methodology seems to be a powerful tool for increasing the reliability of critical components of gas turbine combined–cycle systems.



2019 ◽  
Vol 128 ◽  
pp. 03005 ◽  
Author(s):  
Marek Jaszczur ◽  
Michal Dudek ◽  
Zygmunt Kolenda

In the European Union by 2050, more than 80% of electricity should be generated using nongreenhousegases energy technology. Nuclear power systems share at present about 15% of the power market and thistechnology can be the backbone of a carbon-free European power system. Energy market transitions are similar to global pathways were analysed in the Intergovernmental Panel on Climate Change report. From a practical point of view currently, the most advanced and most effective technology for electricity generation is based on a gas turbine combined cycle. This technology in a normal way uses natural gas, synthesis gas from the coal gasification or crude oil processing products as the energy carriers but at the same time, such system emits sulphur oxides, nitrogen oxides, and CO2 to the environment. In thepresent paper, a thermodynamic analysis of environmentally friendly power plant with a high–temperature gas nuclear reactor and advanced configuration of gas turbine combined cycle technology is investigated. The presented analysis shows that it is possible to obtain for proposed thermalcycles an efficiency higher than 50% which is not only more than could be offered by traditional coal power plant but much more than can be proposed by any other nuclear technology.



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