scholarly journals Development of a Multi-Loop Flow and Heat Transfer Facility for Advanced Nuclear Reactor Thermal Hydraulic and Hybrid Energy System Studies

Author(s):  
James E. O’Brien ◽  
Piyush Sabharwall ◽  
SuJong Yoon

A new high-temperature multi-fluid, multi-loop test facility for advanced nuclear applications is under development at the Idaho National Laboratory. The facility will include three flow loops: high-temperature helium, molten salt, and steam/water. Molten salts have been identified as excellent candidate heat transport fluids for primary or secondary coolant loops, supporting advanced high temperature and small modular reactors (SMRs). Details of some of the design aspects and challenges of this facility, which is currently in the conceptual design phase, are discussed. A preliminary design configuration will be presented, with the required characteristics of the various components. The loop will utilize advanced high-temperature compact printed-circuit heat exchangers (PCHEs) operating at prototypic intermediate heat exchanger (IHX) conditions. The initial configuration will include a high-temperature (750°C), high-pressure (7 MPa) helium loop thermally integrated with a molten fluoride salt (KF-ZrF4) flow loop operating at low pressure (0.2 MPa) at a temperature of ∼450°C. Experiment design challenges include identification of suitable materials and components that will withstand the required loop operating conditions. Corrosion and high temperature creep behavior are major considerations. The facility will include a thermal energy storage capability designed to support scaled process heat delivery for a variety of hybrid energy systems and grid stabilization strategies. Experimental results obtained from this research will also provide important data for code verification and validation (V&V) related to these systems.

Author(s):  
Charles Forsberg

A combined-cycle power plant is proposed that uses heat from a high-temperature nuclear reactor and hydrogen produced by the high-temperature reactor to meet base-load and peak-load electrical demands. For base-load electricity production, air is compressed; flows through a heat exchanger, where it is heated to between 700 and 900°C; and exits through a high-temperature gas turbine to produce electricity. The heat, via an intermediate heat-transport loop, is provided by a high-temperature reactor. The hot exhaust from the Brayton-cycle turbine is then fed to a heat recovery steam generator that provides steam to a steam turbine for added electrical power production. To meet peak electricity demand, after nuclear heating of the compressed air, hydrogen is injected into the combustion chamber, combusts, and heats the air to 1300°C—the operating conditions for a standard natural-gas-fired combined-cycle plant. This process increases the plant efficiency and power output. Hydrogen is produced at night by electrolysis or other methods using energy from the nuclear reactor and is stored until needed. Therefore, the electricity output to the electric grid can vary from zero (i.e., when hydrogen is being produced) to the maximum peak power while the nuclear reactor operates at constant load. Because nuclear heat raises air temperatures above the auto-ignition temperatures of the hydrogen and powers the air compressor, the power output can be varied rapidly (compared with the capabilities of fossil-fired turbines) to meet spinning reserve requirements and stabilize the grid.


2019 ◽  
Vol 9 (23) ◽  
pp. 5221 ◽  
Author(s):  
Lujano-Rojas ◽  
Yusta ◽  
Artal-Sevil ◽  
Domínguez-Navarro

This paper proposes a management strategy for the daily operation of an isolated hybrid energy system (HES) using heuristic techniques. Incorporation of heuristic techniques to the optimal scheduling in day-head basis allows us to consider the complex characteristics of a specific battery energy storage system (BESS) and the associated electronic converter efficiency. The proposed approach can determine the discharging time to perform the load peak-shaving in an appropriate manner. A recently proposed version of binary particle swarm optimization (BPSO), which incorporates a time-varying mirrored S-shaped (TVMS) transfer function, is proposed for day-ahead scheduling determination. Day-ahead operation and greenhouse gas (GHG) emissions are studied through different operating conditions. The complexity of the optimization problem depends on the available wind resource and its relationship with load profile. In this regard, TVMS-BPSO has important capabilities for global exploration and local exploitation, which makes it a powerful technique able to provide a high-quality solution comparable to that obtained from a genetic algorithm.


Author(s):  
Vivek Agarwal ◽  
James A. Smith

The core of any nuclear reactor presents a particularly harsh environment for sensors and instrumentations. The reactor core also imposes challenging constraints on signal transmission from inside the reactor core to outside of the reactor vessel. In this paper, an acoustic measurement infrastructure installed at the Advanced Test Reactor (ATR), located at Idaho National Laboratory, is presented. The measurement infrastructure consists of ATR in-pile structural components, coolant, acoustic receivers, primary coolant pumps, a data-acquisition system, and signal processing algorithms. Intrinsic and cyclic acoustic signals generated by the operation of the primary coolant pumps are collected and processed. The characteristics of the intrinsic signal can indicate the process state of the ATR (such as reactor startup, reactor criticality, reactor attaining maximum power, and reactor shutdown) during operation (i.e., real-time measurement). This paper demonstrated different in acoustic signature of the ATR under different operating conditions. In particular, ATR acoustic baseline is captured during typical operation cycle and during power axial locator mechanism operation cycle. The difference in two acoustic baseline is significant and highlights salient difference that are critical in the design and development of acoustically telemetered sensors.


Author(s):  
Robert Armstrong ◽  
Charles Folsom ◽  
Connie Hill ◽  
Colby Jensen

Abstract Heat transfer between cladding and coolant during transient scenarios remains a critical area of uncertainty in understanding nuclear reactor safety. To advance the understanding of transient and accident scenarios involving critical heat flux (CHF), an in-pile experiment for the Transient Reactor Test facility (TREAT) at Idaho National Laboratory (INL) was developed. The experiment, named CHF-Static Environment Rodlet Transient Test Apparatus (CHF-SERTTA), consists of a hollow borated stainless-steel heater rod submerged in a static water pool heated via the (n, α) reaction in boron-10. This paper presents a novel inverse heat transfer method to determine CHF by using the optimization and uncertainty software Dakota to calibrate a RELAP5-3D model of CHF-SERTTA to temperature measurements obtained from a thermocouple welded to the surface of the rod.


Author(s):  
Brian M. Fronk ◽  
Saad A. Jajja

This paper explores the interactions between micro-pin concentrated receiver designs with overall solar thermal energy system performance, with different operating conditions, working fluid, and required materials of construction. A 320 MW thermal plant coupled to a 160 MW electric sCO2 Brayton cycle is considered as the baseline. The circulating fluid enters the receiver at 550°C, and leaves at 720°C. The thermal storage/power block are located 150 m from the receiver at the base of the receiver tower. A resistance network based thermal and hydraulic model is used to predict heat transfer and pressure drop performance of the micro-pin receiver. This output of this model is coupled to a system level model of the pressure loss and compressor power required in the remainder of the high temperature gas loop. Overall performance is investigated for supercritical carbon dioxide and helium as working fluids, at pressures from 7.5 to 25 MPa, and at delivery temperatures of 720°C. The results show that by modifying pin depth and flow lengths, there are design spaces for micro-pin devices that can provide high thermal performance without significantly reducing the overall solar thermal system output at lower operating pressures. Use of lower pressure fluids enables lower cost materials of construction in the piping and distribution system, reducing the cost of electricity.


Author(s):  
Carl M. Stoots ◽  
Keith G. Condie ◽  
James E. O’Brien ◽  
J. Stephen Herring ◽  
Joseph J. Hartvigsen

A 15 kW high temperature electrolysis test facility has been developed at the Idaho National Laboratory under the United States Department of Energy Nuclear Hydrogen Initiative. This facility is intended to study the technology readiness of using high temperature solid oxide cells for large scale nuclear powered hydrogen production. It is designed to address larger-scale issues such as thermal management (feedstock heating, high temperature gas handling, heat recuperation), multiple-stack hot zone design, multiple-stack electrical configurations, etc. Heat recuperation and hydrogen recycle are incorporated into the design. The facility was operated for 1080 hours and successfully demonstrated the largest scale high temperature solid-oxide-based production of hydrogen to date.


Author(s):  
Sai K. Mylavarapu ◽  
Xiaodong Sun ◽  
Justin Figley ◽  
Noah J. Needler ◽  
Richard N. Christensen

Very High Temperature Reactors (VHTRs) require high temperature (900–950 °C), high integrity, and high efficiency heat exchangers during normal and off-normal conditions. A class of compact heat exchangers, namely, the Printed Circuit Heat Exchangers (PCHEs), made of high temperature materials, found to have the above characteristics, are being increasingly pursued for heavy duty applications. A high-temperature helium experimental test facility, primarily aimed at investigating the heat transfer and pressure drop characteristics of the PCHEs, was designed and is being built at the Ohio State University. The test facility was designed for a maximum operating temperature and pressure of 900 °C and 3 MPa, respectively. Owing to the high operating conditions, a detailed investigation on various high temperature materials was carried out to aid in the design of the test facility and the heat exchangers. The study showed that alloy 617 is the leading candidate material for high temperature heat exchangers. Two PCHEs, each having 10 hot and 10 cold plates with 12 channels in each plate, are currently being fabricated from alloy 617 plates and will be tested once the test facility is constructed. To supplement the experiments, computational fluid dynamics modeling of a simplified PCHE model is being performed and the results for three flow rate cases of 15, 40, and 90 kg/h and a system pressure of 3 MPa are discussed. In summary, this paper focuses on the study of the high-temperature materials, the design of the helium test facility, the design and fabrication of the PCHEs, and the computational modeling of a simplified PCHE model.


Author(s):  
Roger Lew ◽  
Thomas A. Ulrich ◽  
Ronald L. Boring

Transitioning from fossil fuels to renewable energy sources will require a diverse energy portfolio to ensure a reliable and resilient electrical grid. Renewable sources are proliferating but are intermittent and low periods of low production must be offset by other energy generators. When renewable demand is high baseload generators must scale back or utilize energy for other sources such as hydrogen production. Hybrid energy systems such as nuclear thermolysis hydrogen production could play a critical role for our energy future. Hydrogen is critical for manufacturing fertilizer as well as other industrial processes. Here we describe the development of a human system interface for a micro-reactor thermal storage hydrogen production system. The development of the interface parallels the engineering of a physical test-loop known as the Thermal Energy Delivery System (TEDS) at Idaho National Laboratory.


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