Conjugate Heat Transfer CFD Predictions of the Surface Averaged Impingement Heat Transfer Coefficients for Impingement Cooling With Backside Cross-Flow

Author(s):  
Abubakar M. El-Jummah ◽  
Reyad A. A. Abdul Hussain ◽  
Gordon E. Andrews ◽  
John E. J. Staggs

A 10 row impingement heat transfer configuration with a single sided exit at the end of the impingement gap was modelled using conjugate heat transfer CFD. The predictions were compared with experimental results for an electrically heated, 6.35mm thick, metal wall of nimonic-75, which was impingement cooled. The geometry investigated was a square array of inline impingement 10 × 10 holes with X/D of 4.66 and Z/D of 3.06, where D = 3.27mm. The use of metal walls enabled the local surface averaged heat transfer coefficient h, to be estimated from an imbedded thermocouple that logged the rate of cooling when the heating was removed. Conjugate heat transfer analysis provided local h values, which were surface averaged for comparison with the measured h. The CFD results also provided velocity, turbulence and Nusselt number distributions on the target and impingement jet surfaces. The aerodynamics data enabled the pressure loss of the system to be predicted, which compared well with experimental measurements. The predicted surface distributions of Nusselt number were similar to the surface turbulence kinetic energy distributions, which demonstrated the importance of turbulence in convective heat transfer. Surface averaged heat transfer coefficients were predicted and are in good agreement with the measurements for five coolant mass flow rates. The predicted and measured results for surface averaged h were similar to measurements of other investigators for similar impingement geometries.

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Weihong Li ◽  
Minghe Xu ◽  
Jing Ren ◽  
Hongde Jiang

Comprehensive impingement heat transfer coefficients data are presented with varied Reynolds number, hole spacing, jet-to-target distance, and hole inclination utilizing transient liquid crystal. The impingement configurations include: streamwise and spanwise jet-to-jet spacing (X/D, Y/D) are 4∼8 and jet-to-target plate distance (Z/D) is 0.75∼3, which composed a test matrix of 36 different geometries. The Reynolds numbers vary between 5,000 and 25,000. Additionally, hole inclination pointing to the upstream direction (θ: 0 deg∼40 deg) is also investigated to compare with normal impingement jets. Local and averaged heat transfer coefficients data are presented to illustrate that (1) surface Nusselt numbers increase with streamwise development for low impingement distance, while decrease for large impingement distance. The increase or decrease variations are also influenced by Reynolds number, streamwise and spanwise spacings. (2) Nusselt numbers of impingement jets with inclined angle are similar to those of normal impingement jets. Due to the increase or decrease variations corresponding to small or large impingement distance, a two-regime-based correlation, based on that of Florschuetz et al., is developed to predict row-averaged Nusselt number. The new correlation is capable to cover low Z/D∼0.75 and presents better prediction of row-averaged Nusselt number, which proves to be an effective impingement design tool.


1983 ◽  
Vol 105 (3) ◽  
pp. 433-439 ◽  
Author(s):  
N. Seki ◽  
S. Fukusako ◽  
A. Yamaguchi

Experimental measurements are presented for free convective heat transfer across a parallelogrammic enclosure with the various tilt angles of parallel upper and lower walls insulated. The experiments covered a range of Rayleigh numbers between 3.4 × 104 and 8.6 × 107, and Prandtl numbers between 0.70 and 480. Those also covered the tilt angles of the parallel insulated walls with respect to the horizontal, φ, of 0, ±25, ±45, ±60, and ±70 deg under an aspect ratio of H/W = 1.44. The fluids used were air, transformer oil, and water. It was found that the heat transfer coefficients for φ = −70 deg were decreased to be about 1/18 times those for φ = 0 deg. Experimental results are given as plots of the Nusselt number versus the Rayleigh number. A correlation equation is given for the Nusselt number, Nu, as a function of φ, Pr, and Ra.


Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


Author(s):  
David M. Sykes ◽  
Andrew L. Carpenter ◽  
Gregory S. Cole

Microchannels and minichannels have been shown to have many potential applications for cooling high-heat-flux electronics over the past 3 decades. Synthetic jets can enhance minichannel performance by adding net momentum flux into a stream without adding mass flux. These jets are produced because of different flow patterns that emerge during the induction and expulsion stroke of a diaphragm, and when incorporated into minichannels can disrupt boundary layers and impinge on the far wall, leading to high heat transfer coefficients. Many researchers have examined the effects of synthetic jets in microchannels and minichannels with single-phase flows. The use of synthetic jets has been shown to augment local heat transfer coefficients by 2–3 times the value of steady flow conditions. In this investigation, local heat transfer coefficients and pressure loss in various operating regimes were experimentally measured. Experiments were conducted with a minichannel array containing embedded thermocouples to directly measure local wall temperatures. The experimental range extends from transitional to turbulent flows. Local wall temperature measurements indicate that increases of heat transfer coefficient of over 20% can occur directly below the synthetic jet with low exit qualities. In this study, the heat transfer augmentation by using synthetic jets was dictated by the momentum ratio of the synthetic jet to the bulk fluid flow. As local quality was increased, the heat transfer augmentation dropped from 23% to 10%. Surface tension variations had a large effect on the Nusselt number, while variations in inertial forces had a small effect on Nusselt number in this operating region.


Author(s):  
Rami Homsi ◽  
MD Islam ◽  
Yap Yit Fatt ◽  
Isam Janajreh

Abstract Heated and unheated flows with forced convection over two fixed circular cylinders in tandem are studied numerically for 80 ≤ Re ≤ 250 and 1 ≤ T* ≤ 2.3. Three different spacing ratios (L/D) = [2, 4, 8] are considered under three heating conditions. The scenarios considered are (1) heated upstream and unheated downstream cylinders, (2) unheated upstream and heated downstream cylinders and (3) heated upstream and downstream cylinders. These scenarios represent the limiting case for a cross-flow heat exchanger, where the downstream tubes are at increasingly lower or higher temperature for cooling or heating, respectively. The global aerodynamic forces on the cylinder as vortices shed was investigated. The flow is visualized by plotting the streamlines, temperature fields, and velocity magnitude contours for the different spacing ratios and compared to the flow regimes in literature namely, Extended-body, Reattachment, and Co-shedding regimes. The drag and surface heat transfer coefficients are analyzed for different scenarios. The effect of heating on the fluid properties and the resulted wakes in the flow are found to be strongly influenced by Re and L/D. The scenario of heated upstream and unheated downstream cylinders was found to increase the mean drag coefficient Cd on the upstream cylinder for L/D = 2 & 4 but is not as evident for the downstream cylinder. The heat transfer coefficient h on the upstream cylinder remained approximately the same regardless of a heated or unheated downstream cylinder. In contrast, h of the downstream cylinder decreases for the scenario of heated upstream and downstream cylinder.


1979 ◽  
Vol 101 (2) ◽  
pp. 211-216 ◽  
Author(s):  
N. Cur ◽  
E. M. Sparrow

The heat transfer and pressure drop characteristics for an array of colinear, equally spaced plates aligned parallel to the flow in a flat rectangular duct have been studied experimentally. The periodic interruptions (i.e., the gaps between the plates) preclude the attainment of hydrodynamic and thermal development of the type that is encountered in conventional duct flows, but a periodic fully developed regime can exist. Measurements of the heat transfer coefficients for the successive plates of the array affirmed the periodically developed regime and demonstrated the developmental pattern leading to its attainment. The thickness of the plates in the array was varied parametrically. In general, the Nusselt number increases with plate thickness. Thickness-related increases in the fully developed Nusselt number of up to 65 percent were encountered. The presence of the interruptions serves to augment the heat transfer coefficients. In the fully turbulent regime, the heat transfer coefficients are on the order of twice those for a conventional duct flow. The pressure drop also increases with the plate thickness.


2004 ◽  
Vol 126 (4) ◽  
pp. 528-534 ◽  
Author(s):  
S. B. Sathe ◽  
B. G. Sammakia

The results of a study of a new and unique high-performance air-cooled impingement heat sink are presented. An extensive numerical investigation of the heat sink performance is conducted and is verified by experimental data. The study is relevant to cooling of high-power chips and modules in air-cooled environments and applies to workstations or mainframes. In the study, a rectangular jet impinges on a set of parallel fins and then turns into cross flow. The effects of the fin thickness, gap nozzle width and fin shape on the heat transfer and pressure drop are investigated. It is found that pressure drop is reduced by cutting the fins in the central impingement zone without sacrificing the heat transfer due to a reduction in the extent of the stagnant zone. A combination of fin thicknesses of the order of 0.5 mm and channel gaps of 0.8 mm with appropriate central cutout yielded heat transfer coefficients over 1500 W/m2 K at a pressure drop of less than 100 N/m2, as is typically available in high-end workstations. A detailed study of flow-through heat sinks subject to the same constraints as the impingement heat sink showed that the flow-through heat sink could not achieve the high heat transfer coefficients at a low pressure drop.


Author(s):  
Aneesh Sridhar Vadvadgi ◽  
Savas Yavuzkurt

The present study deals with the numerical modeling of the turbulent flow in a rotor-stator cavity with or without imposed through flow with heat transfer. The commercial finite volume based solver, ANSYS/FLUENT is used to numerically simulate the problem. A conjugate heat transfer approach is used. The study specifically deals with the calculation of the heat transfer coefficients and the temperatures at the disk surfaces. Results are compared with data where available. Conventional approaches which use boundary conditions such as constant wall temperature or constant heat flux in order to calculate the heat transfer coefficients which later are used to calculate disk temperatures can introduce significant errors in the results. The conjugate heat transfer approach can resolve this to a good extent. It includes the effect of variable surface temperature on heat transfer coefficients. Further it is easier to specify more realistic boundary conditions in a conjugate approach since solid and the flow heat transfer problems are solved simultaneously. However this approach incurs a higher computational cost. In this study, the configuration chosen is a simple rotor and stator system with a stationary and heated stator and a rotor. The aspect ratio is kept small (around 0.1). The flow and heat transfer characteristics are obtained for a rotational Reynolds number of around 106. The simulation is performed using the Reynolds Stress Model (RSM). The computational model is first validated against experimental data available in the literature. Studies have been carried out to calculate the disk temperatures using conventional non-conjugate and full conjugate approaches. It has been found that the difference between the disk temperatures for conjugate and non-conjugate computations is 5 K for the low temperature and 30 K for the high temperature boundary conditions. These represent differences of 1% and 2% from the respective stator surface temperatures. Even at low temperatures, the Nusselt numbers at the disk surface show a difference of 5% between the conjugate and non-conjugate computations, and far higher at higher temperatures.


Entropy ◽  
2019 ◽  
Vol 21 (7) ◽  
pp. 689 ◽  
Author(s):  
Arianna Parrales ◽  
José Hernández-Pérez ◽  
Oliver Flores ◽  
Horacio Hernandez ◽  
José Gómez-Aguilar ◽  
...  

In this study, two empirical correlations of the Nusselt number, based on two artificial neural networks (ANN), were developed to determine the heat transfer coefficients for each section of a vertical helical double-pipe evaporator with water as the working fluid. Each ANN was obtained using an experimental database of 1109 values obtained from an evaporator coupled to an absorption heat transformer with energy recycling. The Nusselt number in the annular section was estimated based on the modified Wilson plot method solved by an ANN. This model included the Reynolds and Prandtl numbers as input variables and three neurons in their hidden layer. The Nusselt number in the inner section was estimated based on the Rohsenow equation, solved by an ANN. This ANN model included the numbers of the Prandtl and Jackob liquids as input variables and one neuron in their hidden layer. The coefficients of determination were R 2 > 0.99 for both models. Both ANN models satisfied the dimensionless condition of the Nusselt number. The Levenberg–Marquardt algorithm was chosen to determine the optimum values of the weights and biases. The transfer functions used for the learning process were the hyperbolic tangent sigmoid in the hidden layer and the linear function in the output layer. The Nusselt numbers, determined by the ANNs, proved adequate to predict the values of the heat transfer coefficients of a vertical helical double-pipe evaporator that considered biphasic flow with an accuracy of ±0.2 for the annular Nusselt and ±4 for the inner Nusselt.


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