Preparation of Thick Ni/Al Reactive Multilayer Films and Prospective Use for Self-Powered Brazing of Ti-6Al-4V

2018 ◽  
Author(s):  
Denzel Bridges ◽  
Ying Ma ◽  
Cary Smith ◽  
Zhili Zhang ◽  
Anming Hu ◽  
...  
Keyword(s):  
High Speed ◽  
Dendritic Structure ◽  
Propagation Speed ◽  
Multilayer Films ◽  
Rapid Melting ◽  
Substrate Preheating ◽  
Self Powered ◽  
Peeling Off ◽  
Reactive Multilayer Films ◽  
Melting And Solidification

In this study we demonstrate a new method for depositing thick reactive multilayer films (RMFs) (thickness > 14 μm) by using Ti interlayer integration and substrate preheating during fabrication. These two adjustments are designed to alleviate internal planar stresses that cause delamination between deposited layers and peeling off the substrate. Decreasing the distance between Ti interlayers helps to eliminate delamination between deposited layers. Through high speed camera measurements, the reaction propagation speed of an RMF sample with preheating is 42% slower than the same RMF that was not preheated, indicating a slower heat release rate. The preliminary experiments on brazing Ti-6Al-4V coated with BAlSi-4 brazing material revealed dendritic structure branching out from the RMF surface into the brazing material. The dendrite structures most likely form because of rapid melting and solidification of the brazing material. However, this rapid melting and solidification cycle does not appear to occur uniformly across the BAlSi-4RMF interface which is linked to its low bonding strength. When the Ti-6Al-4V substrate is heated to 150 °C prior to ignition, the strength increases to 0.47 MPa when the total RMF thickness is 84 μm and 15 MPa of pressure is applied.

scholarly journals Self-Powered Fast Brazing of Ti-6Al-4V Using Ni/Al Reactive Multilayer Films

2018 ◽  
Vol 8 (6) ◽  
pp. 985 ◽  
Author(s):  
Denzel Bridges ◽  
Christopher Rouleau ◽  
Zachary Gosser ◽  
Cary Smith ◽  
Zhili Zhang ◽  
...  
Keyword(s):  
Multilayer Films ◽  
Self Powered ◽  
Reactive Multilayer Films

Influence of the Variation of Plasma Torch Parameters on Particle Melting and Solidification

1997 ◽  
Author(s):  
M. Vardelle ◽  
P. Fauchais ◽  
A. Vardelle ◽  
A.C. Léger
Keyword(s):  
Flow Rate ◽  
High Speed ◽  
Gas Flow ◽  
Operating Conditions ◽  
Characteristic Parameters ◽  
Powder Mass ◽  
Arc Current ◽  
Plasma Sprayed ◽  
Carrier Gas Flow ◽  
Melting And Solidification

Abstract A study of the flattening and cooling of particles plasma-sprayed on a substrate is presented. The characteristic parameters of the splats are linked to the parameters of the impacting particles by using an experimental device consisting of a phase Doppler particle analyzer and a high-speed pyrometer. However, during the long experiments required to get reliable correlations, it was observed that variations in plasma spray operating conditions may alter the particles behavior in the plasma jet. Therefore, a simple and easy-to-use system was developed to control in real time the spray jet. In this paper, the effect of carrier gas flow rate, arc current and powder mass flow rate is investigated. The results on zirconia and alumina powders show the capability of the technique to sense the particle spray position and width.

Visualization of Different Flashback Mechanisms for H2/CH4 Mixtures in a Variable-Swirl Burner

2014 ◽  
Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann
Keyword(s):  
Flow Field ◽  
Mass Flow ◽  
High Speed ◽  
Vortex Breakdown ◽  
Propagation Speed ◽  
Swirl Burner ◽  
Air Mass ◽  
Spatial Propagation ◽  
Fuel Mixtures ◽  
Flame Flashback

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown occurred at swirl numbers ≥ 0.53 for all of the tested fuel mixtures. Flashback in the boundary layer and flashback due to autoignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.

Synthesis and characterization of Ti/Al reactive multilayer films with various molar ratios

2017 ◽  
Vol 631 ◽  
pp. 99-105 ◽  
Author(s):  
Seema Sen ◽  
Markus Lake ◽  
Johannes Wilden ◽  
Peter Schaaf
Keyword(s):  
Multilayer Films ◽  
Synthesis And Characterization ◽  
Molar Ratios ◽  
Reactive Multilayer Films

A Comparative Study of Methane Combustion Characteristics with Different Additions in an Optical SI Engine

2021 ◽  
Author(s):  
Lin Chen ◽  
Xiao Zhang ◽  
Ren Zhang ◽  
Wanhui Zhao
Keyword(s):  
Natural Gas ◽  
Flame Propagation ◽  
Power Output ◽  
High Speed ◽  
Propagation Speed ◽  
Pressure Oscillation ◽  
Methane Combustion ◽  
Natural Gas Engines ◽  
Auto Ignition ◽  
Flame Propagation Speed

Abstract Natural gas is a promising fuel for IC engines with minimal modification, whereas its low power output and slow flame propagation speed remain a challenge for automobile manufacturers. To find a method of improving the natural gas engines, methane combustion with different additions was comparatively studied. High-speed direct photography and simultaneous pressure were performed to capture detailed combustion evolutions. First, the results of pure methane combustion confirm its good anti-knock property, and no pressure oscillation occurs even there is an end-gas auto-ignition, indicating that high compression ratio and high boosting are effective ways to improve the performance of natural gas engines. Second, adding heavy hydrocarbons can greatly improve engines' power output, but engine knock should be considered if low anti-knock fuel was used. Third, as a carbon-free and gaseous fuel, hydrogen addition can not only increase methane flame propagation speed but reduce cyclic variations. However, a proper fraction is needed under different load conditions. Last, oxygen-enriched combustion is an effective way to promote methane combustion. The heat release becomes faster and more concentrated, specifically, the flame propagation speed can be increased by more than 2 times under 27% oxygen concentration condition. The current study shall give insights into improving natural gas engines' performance.

Tribological Characteristic of Tool Steel Surface Layer Alloyed Using Laser

2020 ◽  
Vol 308 ◽  
pp. 110-118
Author(s):  
Mirosław Bonek ◽  
Eva Tillová
Keyword(s):  
Surface Layer ◽  
High Speed ◽  
Structural Changes ◽  
Dendritic Structure ◽  
High Speed Steel ◽  
Beam Power ◽  
Ceramic Phase ◽  
Structural Mechanism ◽  
Conventional Heat Treatment ◽  
The Impact

The article presents the results of research on the impact of laser surface treatment on selected steel properties. The laser treatment consisted of remelting and alloying high speed steel using hard ceramic phase powders. A high-power diode laser was used in the experiment to examine the effect of parameters such as beam power and powder type on the structure and properties of the surface layer. A structural mechanism was observed consisting in obtaining, after laser processing, a super fine crystalline structure and a dendritic structure at the remelting zone. Structural changes have been found to be associated with improved properties such as hardness, microhardness and wear resistance. Steel treated with conventional heat treatment was used as a comparative material.

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