Hybrid-Light-Source Stereolithography for Fabricating Macro-Objects With Micro-Textures

Author(s):  
Wenxuan Jia ◽  
Yuen-Shan Leung ◽  
Huachao Mao ◽  
Han Xu ◽  
Chi Zhou ◽  
...  

Abstract Microscale surface structures are commonly found on macroscale bodies of natural creatures for their unique functions. However, it is difficult to fabricate such multi-scale geometry with conventional stereolithography processes that rely on either laser or digital micromirror device (DMD). More specifically, the DMD-based mask projection method displays the image of a cross-section of the part on the resin to fabricate the entire layer efficiently; however, its display resolution is limited by the building area. In comparison, the laser-based vector scanning method builds smooth features using a focused laser beam with desired beam-width resolution; however, it has less throughput for its sequential nature. In this paper, we studied the hybrid-light-source stereolithography process that integrates both optical light sources to facilitate the fabrication of macro-objects with microscale surface structures (called micro-textures in the paper). The hardware system uses a novel calibration approach that ensures pixel-level dimensional accuracy across the two light sources. The software system enables designing the distribution and density of specific microscale textures on a macro-object by generating projection images and laser toolpaths for the two integrated light sources. Several test cases were fabricated to demonstrate the capability of the developed process. A large fabrication area (76.8 mm × 80.0 mm) with 50 μm micro-features can be achieved with a high throughput.

Author(s):  
Wenxuan Jia ◽  
Debbie Leung ◽  
Huachao Mao ◽  
Han Xu ◽  
Chi Zhou ◽  
...  

Abstract Microscale surface structures are commonly found on macroscale bodies of natural creatures for their unique functions. However, it is difficult to fabricate such multi-scale geometry with conventional stereolithography processes that rely on either laser or digital micromirror device (DMD). More specifically, the DMD-based mask projection method displays the image of a cross-section of the part on the resin to fabricate the entire layer efficiently; however, its display resolution is limited by the building area. In comparison, the laser-based vector scanning method builds smooth features using a focused laser beam with desired beam-width resolution; however, it has less throughput for its sequential nature. In this paper, we studied the hybrid-light-source stereolithography process that integrates both optical light sources to facilitate the fabrication of macro-objects with microscale surface structures (called micro-textures in the paper). The hardware system uses a novel calibration approach that ensures pixel-level dimensional accuracy across the two light sources. The software system enables designing the distribution and density of specific microscale textures on a macro-object by generating projection images and laser toolpaths for the two integrated light sources. Several test cases were fabricated to demonstrate the capability of the developed process. A large fabrication area (76.8 mm × 80.0 mm) with 50 µm microfeatures can be achieved with a high throughput.


2019 ◽  
pp. 101-107
Author(s):  
Sergei A. Stakharny

This article is a review of the new light source – organic LEDs having prospects of application in general and special lighting systems. The article describes physical principles of operation of organic LEDs, their advantages and principal differences from conventional non-organic LEDs and other light sources. Also the article devoted to contemporary achievements and prospects of development of this field in the spheres of both general and museum lighting as well as other spheres where properties of organic LEDs as high-quality light sources may be extremely useful.


2021 ◽  
Vol 11 (9) ◽  
pp. 4035
Author(s):  
Jinsheon Kim ◽  
Jeungmo Kang ◽  
Woojin Jang

In the case of light-emitting diode (LED) seaport luminaires, they should be designed in consideration of glare, average illuminance, and overall uniformity. Although it is possible to implement light distribution through auxiliary devices such as reflectors, it means increasing the weight and size of the luminaire, which reduces the feasibility. Considering the special environment of seaport luminaires, which are installed at a height of 30 m or more, it is necessary to reduce the weight of the device, facilitate replacement, and secure a light source with a long life. In this paper, an optimized lens design was investigated to provide uniform light distribution to meet the requirement in the seaport lighting application. Four types of lens were designed and fabricated to verify the uniform light distribution requirement for the seaport lighting application. Using numerical analysis, we optimized the lens that provides the required minimum overall uniformity for the seaport lighting application. A theoretical analysis for the heatsink structure and shape were conducted to reduce the heat from the high-power LED light sources up to 250 W. As a result of these analyses on the heat dissipation characteristics of the high-power LED light source used in the LED seaport luminaire, the heatsink with hexagonal-shape fins shows the best heat dissipation effect. Finally, a prototype LED seaport luminaire with an optimized lens and heat sink was fabricated and tested in a real seaport environment. The light distribution characteristics of this prototype LED seaport luminaire were compared with a commercial high-pressure sodium luminaire and metal halide luminaire.


2010 ◽  
Vol 2010 ◽  
pp. 1-9 ◽  
Author(s):  
Andrew Chalmers ◽  
Snjezana Soltic

This paper is concerned with designing light source spectra for optimum luminous efficacy and colour rendering. We demonstrate that it is possible to design light sources that can provide both good colour rendering and high luminous efficacy by combining the outputs of a number of narrowband spectral constituents. Also, the achievable results depend on the numbers and wavelengths of the different spectral bands utilized in the mixture. Practical realization of these concepts has been demonstrated in this pilot study which combines a number of simulations with tests using real LEDs (light emitting diodes). Such sources are capable of providing highly efficient lighting systems with good energy conservation potential. Further research is underway to investigate the practicalities of our proposals in relation to large-scale light source production.


2017 ◽  
Vol 19 (2) ◽  
pp. 376-379 ◽  
Author(s):  
M. Rauch ◽  
S. Schmidt ◽  
I. W. C. E. Arends ◽  
K. Oppelt ◽  
S. Kara ◽  
...  

The photocatalytic oxidation of NADH using a flavin photocatalyst and a simple blue LED light source is reported.


Agronomy ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 207 ◽  
Author(s):  
Hao Wei ◽  
Jiangtao Hu ◽  
Chen Liu ◽  
Mengzhao Wang ◽  
Jin Zhao ◽  
...  

Supplementary lighting is commonly used in high-quality seedling production. In this study, grafted tomato seedlings were grown for 10 days in a glasshouse with 16-h daily supplementary lighting at 100 μmol·m−2·s−1 PPFD (Photosynthetic photon flux density) from either high-pressure sodium (HPS), metal halide (MH), far-red (FR), white LEDs (Light emitting diodes) (W), or mixed LEDs (W1R2B1, where the subscript numbers indicate the ratio of the LED chips) to determine which light sources improve the seedling quality. The control seedlings did not receive any supplementary light. Physiological parameters and the expression of genes related to photosynthesis were analyzed. The results showed that root length, biomass, number of leaves, chlorophyll (SPAD), scion dry weight to height ratio (WHR), and specific leaf weight (SLW) were the greatest for grafted seedlings grown in W1R2B1. The level of root ball formation was the greatest for seedlings grown in W1R2B1, followed by those grown in W, HPS, and MH. Seedlings grown in FR did not fare well, as they were very thin and weak. Moreover, the expression of two photosynthetic genes (PsaA and PsbA) was significantly increased by W1R2B1 and W, which suggests that the plastid or nuclear genes might be regulated. The overall results suggest that W1R2B1 was the most suitable light source to enhance the quality of grafted tomato seedlings. The results of this study could be used as a reference for seedling production in glasshouses, and may provide new insights in the research on lights affecting the development of plants.


2018 ◽  
Vol 7 (2.13) ◽  
pp. 252
Author(s):  
Albert Ashryatov ◽  
Dinara Churakova

The article presents one of the possible options for implementing the lighting technology "Flat beam" for landscape lighting purposes. One of the possible ways to control the light distribution of a number of light sources based on LEDs with different radiation patterns is considered. As a secondary optics, it is proposed to use a mirror surface that redistributes the light flux of an LED light source. It is indicated that, depending on the initial type of the light-emitting diodes light curve and the features of mounting the mirror surface, the resulting light distribution can vary widely, depending on the initial task that the designer sets for himself.  


2020 ◽  
Author(s):  
Mark Zilberman

The hypothetical “Dimming Effect” describes the change of the number of photons arriving from a moving light source per unit of time. In non-relativistic systems, the “Dimming effect” may occur due to the growing distance of light sources moving away from the receiver. This means that due to the growing distance, the photons continuously require more time to reach the receiver, which reduces the number of received photons per time unit compared to the number of emitted photons. Understandably, the proposed “Dimming effect” must be tested (confirmed or rejected) through observations. a. This article provides the formula for the calculation of “Dimming effect” values using the redshift parameter Z widely used in astronomy. b. The “Dimming effect” can possibly be detected utilizing the orbital movement of the Earth around the Sun. In accordance to the “Dimming effect”, observers on Earth will view 1.0001 more photons per time unit emitted by stars located near the ecliptic plane in the direction of the Earth orbiting the Sun. And, in contrast, observers will view only 0.9999 photons per time unit emitted by stars located near the ecliptic plane in the direction opposite to the Earth orbiting the Sun. Calculating precise measurements of the same stars within a 6-month period can possibly detect this difference. These changes in brightness are not only for specific stars, as the change in brightness takes place for all stars near the ecliptic in the direction of the Earth’s orbit around the Sun and in the opposite direction. c. The “Dimming effect” can possibly be detected in a physics laboratory using a moving light source (or mirror) and photon counters located in the direction of travel and in the opposite direction. d. In theory, Dilation of time can also be used for testing the existence of the “Dimming effect.” However, in experiments on Earth this effect appears in only the 14th digit after the decimal point and testing does not appear to be feasible. e. Why is it important to test the “Dimming effect?” If confirmed, it would allow astronomers to adjust values of "Standard Candles" used in astronomy. Since “Standard Candles” are critical in various cosmological models, the “Dimming effect” can correct models and/or reveal and support new models. If it is proved that the “Dimming effect” does not exist, it will mean that the number of photons arriving per unit of time does not depend on the speed of the light source and observer, which is not so apparent.


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