Weld Repair of Shell Plates During Seagoing Operations

2002 ◽  
Author(s):  
Per R. M. Lindstro¨m ◽  
Anders Ulfvarson
Keyword(s):  
Grain Size ◽  
Theoretical Model ◽  
Chemical Composition ◽  
Cooling Rate ◽  
Base Material ◽  
Forced Flow ◽  
Welding Parameters ◽  
Weld Repair ◽  
Welding Seam ◽  
Welding Procedure

An algorithm to estimate the cooling rate of welding seams on the shell plating of a ship, below the waterline, while it is on voyage has been derived. The demand for this technique has arisen from the wish of ship operators to make it possible for the safe repair of ship structures without taking them out of operation. [1] The strength of the shell plating after welding is determined by its metallurgic structure, which is dependent on the cooling rate, its chemical composition and the original grain size of the base material. [2] The cooling rate for this type of welding seam depends on the velocity of the water flow, the distance from the bow, the thickness of the plate, and the heat from the heat input of the welding. The algorithm makes it possible to calculate the cooling rate for a base material affected by a forced flow of fluid by means of Rosenthal’s equation and thus enabling suitable welding parameters to be determined. As the welding parameters can be chosen to fit the specific repair to be made, it is now possible to determine the suitability of a welding procedure in advance. The algorithm is applicable when determining welding parameters at Hot-Tapping operations as well, where the base material is affected by a forced flow of fluid. A number of experiments have been performed and the results support the theoretical model. The research project continues with the aim of finding an algorithm to include the enhanced cooling rate due to the layer of boiling fluid on the back of the base material. A method to improve the measurements of the most important parameter in the algorithm has been developed and makes it possible to build up a quantitative database of typical values for various configurations.

An Experimental Rig for Verification of the Mechanical Properties of Welds Produced at In-Service Welding

2003 ◽  
Author(s):  
Per R. M. Lindstro¨m ◽  
Anders Ulfvarson
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Boundary Layer ◽  
Cooling Rate ◽  
Base Material ◽  
Welding Process ◽  
Forced Flow ◽  
Welding Parameters ◽  
Apparent Thermal Conductivity ◽  
Experimental Rig

The strength of a weld joint is determined by its geometry and its metallurgic structure, which is dependent on the cooling rate, its chemical composition and the original grain size of the base material. During in-service welding of structures affected by a forced flow of fluid on its reversed side the cooling rate depends on the fluid’s boundary layer, the material’s thickness and the heat input of the welding process. Currently, the calculation of the cooling rate during in-service welding is made by means of numerical methods such as the Finite Element Method, FEM. Through the introduction of an apparent thermal conductivity, kPL, it possible to determine the cooling rate for specific welding parameters by means of Rosenthal’s equation. This can be done with a standard pocket calculator. An experimental rig for measurement of the heat transfer during the in-service welding of structures affected by a forced flow of fluid on its reversed side has been designed and built. The physical principles of welding on plates affected by a forced flow of fluid on their reverse side are the same as for welding on the circumference of a pipe containing a forced flow of fluid. In the rig, the required boundary layer is built up in a pipe system by means of a pump. As the flow and the temperature of the fluid can be controlled to simulate the specific heat transfer, it is now possible to verify the values of the apparent thermal conductivity, kPL, that were calculated by means of FEM. A quantitative database will be filled with values of the apparent thermal conductivity, kPL, for various configurations. For the purpose of evaluation and qualification of in-service Welding Procedures Specifications, WPS, the sponsors of the research project use the experimental rig.

Develop an Excel-Based Modeling Tool to Predict Weld and HAZ Cooling Rate and Hardness for Pipeline Welding

2015 ◽  
Author(s):  
Yu-Ping Yang ◽  
Zhenning Cao ◽  
Jerry Gould ◽  
Tom McGaughy ◽  
Jon Jennings
Keyword(s):  
Heat Source ◽  
Cooling Rate ◽  
Screening Tool ◽  
Plate Thickness ◽  
Welding Process ◽  
Thickness Effect ◽  
Welding Parameters ◽  
Microstructure Model ◽  
Pipeline Welding ◽  
Welding Procedure

A Microsoft Excel-based screening tool was developed to allow an engineer with weld process knowledge to predict cooling rate and hardness during welding procedure qualifications to screen a combination of materials and welding process parameters quickly to meet requirements of fabrication and design codes. The material properties for commonly used pipeline steels have been built into a database coupled with the screening tool. The Excel-based tool includes a physics-based laser and arc welding solution which was developed based on Rosenthal’s mathematical equations for a point heat source to predict thermal cycles by inputting welding parameters. A reflecting heat source scheme was adapted to model the boundary conditions and plate thickness effect on cooling rate. The Excel-based tool also includes a microstructure model which was developed based on the Ashby model. The microstructure model can be used to predict the distributions of individual phases such as ferrite, bainite, and martensite along with a hardness map across the weld and heat-affected-zone (HAZ) regions by integrating with the thermal model.

Evaluation of Structural Steel Castings for the Hutton Tension Leg Platform

1984 ◽  
Vol 106 (2) ◽  
pp. 234-239
Author(s):  
N. Ellis ◽  
M. M. Salama ◽  
D. V. Beggs
Keyword(s):  
Mechanical Properties ◽  
Chemical Composition ◽  
Plate Steel ◽  
Structural Elements ◽  
Tension Leg Platform ◽  
Weld Repair ◽  
Testing Program ◽  
Steel Castings ◽  
Novel Concept ◽  
Welding Procedure

The use of steel castings as major structural elements of the Hutton tension leg platform represents a relatively novel concept. In order to ensure that these castings would provide adequate service, an extensive testing program was undertaken to assess variations in chemical composition and mechanical properties of prototype castings. In addition, a rigorous acceptance procedure for production castings was developed. The results of these programs showed that steel castings possessed adequate strength and toughness. Also, a welding procedure was developed which consistently produced sound weld repair and satisfactory joints between cast and plate steel.

Microstructure and Mechanical Properties of GTAW Welded Joint of Invar Alloy

2021 ◽  
pp. 1-8
Author(s):  
DongSheng Zhao ◽  
TianFei Zhang ◽  
LiangLiang Wu ◽  
LeLe Kong ◽  
YuJun Liu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Welded Joint ◽  
Welding Current ◽  
Liquid Films ◽  
Invar Alloy ◽  
Welding Parameters ◽  
Welding Seam ◽  
Microstructure And Mechanical Properties

Experiment of automatic gas tungsten arc welding of liquefied natural gas carrier Invar alloy with a thickness of .7 mm was completed, and the welding parameters were optimized, as well as microstructure and mechanical properties of the welded joint were measured and analyzed. The grain size of the area near the weld centerline was small, mainly cellular dendrites, and the grain size on both sides of the weld centerline increased gradually, mainly dendrites, whereas the grain size near fusion line was larger, and there were more columnar crystals. The heat-affected zone was composed of coarse austenite grains. Transgranular cracks were the main cracks in the welding seam. When welding current was 40 A, frequency was 120 Hz, and welding speed was 350 mm/min, tensile strength of the welded joint was 446.9 MPa, which 88.1% of the base metal’s tensile strength and 10.3% of the fracture elongation. The fracture surface of tensile specimens showed typical plastic fracture characteristics, with no obvious crack characteristics, and no eutectic liquid films were observed.

Empirical Assessment Method of Ultimate Capability of Steel Stiffened Panel under Longitudinal Compressive Load

2021 ◽  
pp. 1-13
Author(s):  
Jin Pan ◽  
Tao Wang ◽  
Ming Cai Xu ◽  
Gui Gao
Keyword(s):  
Grain Size ◽  
Tensile Strength ◽  
Welded Joint ◽  
Compressive Load ◽  
Welding Current ◽  
Liquid Films ◽  
Assessment Method ◽  
Welding Parameters ◽  
Stiffened Panel ◽  
Welding Seam

Experiment of automatic gas tungsten arc welding of liquefied natural gas carrier Invar alloy with a thickness of .7 mm was completed, and the welding parameters were optimized, as well as microstructure and mechanical properties of the welded joint were measured and analyzed. The grain size of the area near the weld centerline was small, mainly cellular dendrites, and the grain size on both sides of the weld centerline increased gradually, mainly dendrites, whereas the grain size near fusion line was larger, and there were more columnar crystals. The heat-affected zone was composed of coarse austenite grains. Transgranular cracks were the main cracks in the welding seam. When welding current was 40 A, frequency was 120 Hz, and welding speed was 350 mm/min, tensile strength of the welded joint was 446.9 MPa, which 88.1% of the base metal’s tensile strength and 10.3% of the fracture elongation. The fracture surface of tensile specimens showed typical plastic fracture characteristics, with no obvious crack characteristics, and no eutectic liquid films were observed.

Mechanical Behaviour of CoCrMo Alloy with Si Content

2015 ◽  
Vol 754-755 ◽  
pp. 1017-1022 ◽  
Author(s):  
Petrică Vizureanu ◽  
Mirabela Georgiana Minciună ◽  
Dragoş Cristian Achiţei ◽  
Andrei Victor Sandu ◽  
Kamarudin Hussin
Keyword(s):  
Tensile Strength ◽  
Chemical Composition ◽  
Testing Machine ◽  
Base Material ◽  
Optical Emission ◽  
Experimental Tests ◽  
Optical Emission Spectrometry ◽  
Emission Spectrometry ◽  
Standard Samples

.The paper present aspects about the obtaining of non-precious dental alloys (type CoCrMo and CoCrMoSi7), the determination of chemical composition by optical emission spectrometry and the experimental tests for determining the tensile strength, made on standard plate samples. The base material used in experiments was a commercial alloy, from CoCrMo system, which belongs to the class of dental non-precious alloys, intended to medical applications. The obtaining of studied alloy was made on arc re-melting installation, under vacuum, type MRF ABJ 900. The process followed to realize a rapid melting, with a maximum admissible current intensity. The samples for tests were obtained by casting in an electric arc furnace, under vacuum, in optimal conditions for melting and solidification and processing by electro-erosion, to eliminate all the disturbing factors which come by processing conditions for the samples. The determination of chemical composition for cobalt based alloys, by optical emission spectrometry, was made on SpectromaxX equipment with spark. The electrical discharge is made with the elimination of an energy quantity, fact which determine plasma forming and light issue. Tensile tests for standard samples, made from cobalt based alloy, was made on Instron 3382 testing machine, and assisted by computer. The obtained results are: elongation, elasticity modulus, tensile strength and offer complete information about the analyzed mechanical properties. For the certitude of obtained experimental results, the tests were made on samples with specific dimensions according ISO 6892-1:2009(E) standard, both for the tensile strength, and also machine operation.

Thermal Parameters, Microstructure and Porosity During Transient Solidification of Ternary Al–Cu–Si Alloys

2012 ◽  
Vol 730-732 ◽  
pp. 883-888 ◽  
Author(s):  
Daniel J. Moutinho ◽  
Laércio G. Gomes ◽  
Otávio L. Rocha ◽  
Ivaldo L. Ferreira ◽  
Amauri Garcia
Keyword(s):  
Growth Rate ◽  
Chemical Composition ◽  
Cooling Rate ◽  
Tip Growth ◽  
Thermal Parameters ◽  
Volumetric Fraction ◽  
Dendritic Network ◽  
Intermetallic Particles ◽  
Casting Length

Solidification of ternary Al-Cu-Si alloys begins with the development of a complex dendritic network typified by primary (λ1) and secondary (λ2) dendrite arm spacings which depend on the chemical composition of the alloy and on the casting thermal parameters such as the growth rate and the cooling rate. These thermal parameters control the scale of dendritic arms, the size and distribution of porosity and intermetallic particles in the casting. In this paper, λ1and λ2were correlated with experimental thermal parameters i.e., the tip growth rate and the tip cooling rate. The porosity profile along the casting length has also been experimentally determined. The volumetric fraction of pores increase with the increase in alloying Si and with the increase in Fe concentration at the regions close to the casting cooled surface.

Experimental Investigations on Aluminium Ultrasonic Welding Parameters

2014 ◽  
Vol 657 ◽  
pp. 306-310
Author(s):  
Lăcrămioara Apetrei ◽  
Vasile Rață ◽  
Ruxandra Rață ◽  
Elena Raluca Bulai
Keyword(s):  
Microstructural Analysis ◽  
Base Material ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Experimental Investigations ◽  
Welding Parameters ◽  
Material Structure ◽  
Welding Temperature ◽  
Wide Range ◽  
Made In

Research evolution timely tendencies, in the nonconventional technologies field, are: manufacture conditions optimization and complex equipments design. The increasing of ultrasonic machining use, in various technologies is due to the expanding need of a wide range materials and high quality manufacture standards in many activity fields. This paper present a experimental study made in order to analyze the welded zone material structure and welding quality. The effects of aluminium ultrasonic welding parameters such as relative energy, machining time, amplitude and working force were compared through traction tests values and microstructural analysis. Microhardness tests were, also, made in five different points, two in the base material and three in the welded zone, on each welded aluminium sample. The aluminum welding experiments were made at the National Research and Development Institute for Welding and Material Testing (ISIM) Timişoara. The ultrasonic welding temperature is lower than the aluminium melting temperature, that's so our experiments reveal that the aluminium ultrasonic welding process doesn't determine the appearance of moulding structure. In the joint we have only crystalline grains deformation, phase transformation and aluminium diffusion.

Aspects Regarding the Achievement of Vertical Welding Joints

2015 ◽  
Vol 1128 ◽  
pp. 254-260 ◽  
Author(s):  
Radu Cristian Seculin ◽  
Barna Fazakas ◽  
Teodor Machedon Pisu ◽  
Mihai Alin Pop
Keyword(s):  
Point Of View ◽  
Steel Plates ◽  
Welding Parameters ◽  
Welding Wire ◽  
Oscillation System ◽  
Welded Steel ◽  
Welding Torch ◽  
Welding Joints ◽  
Protective Gas ◽  
Welding Procedure

The vertical MAG welding procedure is a difficult position to be executed because the trend of the molten bath flowing. This article aims to present the achievement of vertical welding joints with a linear device with a radial oscillation system that should achieve automatic vertical welds and the correlation of the welding parameters with the movement of the welding torch in order to obtain these, using the MAG procedure, protective gas M 21 (82% argon + 18% CO2), welding wire SG2, the material of the welded pieces S 355 JR. Samples will be cut from the welded steel plates and they will be characterized from the mechanical point of view (hardness, microstructure and macrostructure).

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