Evaluation of Alternatives for Offshore Petroleum Production System in Deep and Ultradeep Water Depth

Author(s):  
Celso K. Morooka ◽  
Maria Deolinda B. M. de Carvalho

Different equipments combined compose an offshore petroleum production system. Several development alternatives are available for a given offshore petroleum field. The selection of the most suitable system for a given scenario depends on field development characteristics and strategies such as its geographical location, water depth, environmental conditions and knowledge about similar systems already selected and in use for oil and gas production and available infrastructure in around. For the purpose of field production system design a database with types of production platforms, mooring systems, subsea equipments, reservoir main characteristics, type of wells and lifting processes is fundamental. Today, offshore petroleum reservoir production is more and more complex due to several variables involved and requirement needed to meet deep and ultra deep water depth, pre-salt petroleum with aggressive fluid characteristics, fields in remote areas and other environmental issues. Large fields in deep and ultra deep water are particularly challenging due to little availability of suitable platform types, among known concepts such as floating, production, storage and offloading unit (FPSO), semisubmersible, spar and tension leg platform (TLP). In the present paper, a database for worldwide offshore petroleum systems in use has been elaborated by searching data available in the literature. The database is organized for more than three hundred platforms distributed on more than four hundred different offshore oil fields. To serve as a basis for the conceptual design of a field production system, this database contains information such as type of the platform, field location, water depth, days for the first production, type of well, completion, mooring system, riser and offloading system. This information is structured for different water depth and environmental condition, for each field. From this database, analysis has been conducted for distribution of each type of platform by worldwide region, distribution of each type of platform by the offshore field by region, among others analysis. Concept of Utility Functions are applied to represent technological trends and to be helpful in the process. Among the results, a preference for FPSOs and semisubmersible was observed in Brazil offshore, semisubmersible, TLPs and Spars in Gulf of Mexico. In Europe, particularly the North Sea, FPSO, semisubmersible, and few TLPs have been found. In West Africa, most of the field production is based on FPSOs, although some semisubmersible and TLP could be observed. Similar analyses were conducted in other regions. Results and discussions show preferences regarding technology selected by each region, region historical data, and growth of water depth in different fields.

Author(s):  
Maiara Moreira Gonçalves ◽  
Celso Kazuyuki Morooka ◽  
Ivan Rizzo Guilherme

The development of an offshore petroleum production system corresponds to define a set of equipment to make possible oil and gas extraction from an underwater petroleum reservoir. To better comprehension of the process, definition of this production system can be divided into phases. Phase I corresponds to the selection of number of wells and type of the well. Then, following the previous work (Franco, 2003), in the Phase II, the layout arrangement of wells and the set of the stationary Floating Production Unit (FPU) are selected. And, in the Phase III, storage and offloading alternatives for the produced oil and gas are selected. The present paper aims to identify environmental impacts associated with the each component of an offshore system for oil and gas production, and quantify each of them through indexes. It is expected to support the decision makers to select the best fitted system for a given offshore petroleum field. The increasing needs of petroleum to fulfill the energy matrix demanded in Brazil, the growing concern of the society for keeping the environment clean and the inclusion of an index related to the environment besides the technical and technological indexes usually taken makes it an important contribution to improve the process for selection and decision about the offshore production system. Particularly, it will be fundamental in the adverse condition of the Pre-salt scenario of petroleum production, in ultra-deep water depth and oil and gas with more aggressive contaminants to the system. The proposed methodology follows a similar procedure for the assessment of environmental impacts through the use of environmental sensitivity index (ESI) and the use of impact matrix (NOOA, 1997; Patin, 1999; Mariano and La Rovere, 2006). For the estimation of environmental impacts, it was defined the ESI of the area to be developed, and it was constructed an impact matrix based on the activities involved in the installation of platform, operational phase and decommissioning of a FPU and the elements from environment. Therefore, this systematic and structured approach allowed incorporating to the process of selection of the offshore production system for an oil and gas field the selection of alternative which combines the best technical and technological characteristics with better aspects from the environment.


Author(s):  
Celso K. Morooka ◽  
Mauricio J. H. Suzuki ◽  
Paulo S. D. Pereira

The ever increase of global demand for petroleum and natural gas brings needs to discover new petroleum fields. Particularly in the Brazilian coast, these discoveries are located on more and more remote areas combined with harsh and aggressive petroleum fluid production, such as the case of recently announced pre-salt petroleum fields. Development of offshore systems for field production in this scenario demands sophisticated and innovative technological solutions. It brings the necessity for developments of frontier technologies to make viable design of oil and gas production systems to be applied for ultra deep water depth applications. Production riser is a very critical component of most offshore petroleum production systems. Riser acts as a physical connection between subsea wells and floating production facility at the sea surface. It conducts the oil and gas production, and sometimes, fluid or gas for injection into the petroleum reservoir. Wellhead control commands are also guided between the floating platform and the subsea system throughout the riser system. In the literature, many different riser systems have been proposed and extensively discussed for ultra deep water applications. Among others configurations, Steel Catenary Riser (SCR) appears as a technically feasible and economically viable solution. This system is comprised with a free hanging steel pipe, suspended from the platform directed to the wellhead in a catenary shape. In ultra deep water, the riser weight itself commonly is the limitation for application of this type of riser system. Once it requires a much more expensive floating production platform with larger capacity. Furthermore, it also can cause high concentrated stresses in some regions along the riser structure. Catenary shaped risers with lighter material such as Aluminum seem to be a very attractive alternative due to the great riser weight reduction observed. The present paper describes and proposes procedures for the design and operation of petroleum production riser system for ultra deep water application to produce high flow rate of oil and gas in a typical pre-salt petroleum field offshore Brazil condition. Results and discussions are shown through comparisons for catenary riser systems composed by steel pipe and other kind of lighter material. Case studies are conducted for water depth up to 3000 meters by parametric analysis. Current and waves effects along with floating platform motions and riser geometries are analyzed in order to identify critical conditions and to depict feasible solutions.


2021 ◽  
Author(s):  
Kabir Hasan Yar'Adua ◽  
Idoko Job John ◽  
Abubakar Jibril Abbas ◽  
Salihu M. Suleiman ◽  
Abdullahi A. Ahmadu ◽  
...  

Abstract Despite the recent wide embrace of mechanical descaling approaches for cleaning scales in petroleum production tubings and similar conduits with the use of high-pressure (HP) water jets, the process is still associated with downhole backpressure and well integrity challenges. While the introduction of sterling beads to replace sand particles in the water recorded high successes in maintaining well completion integrity after scale removal in some recent applications of this technique, it is, unfortunately, still not without questions of environmental degradation. Furthermore, the single nozzle, solids-free, aerated jetting descaling technique – recently published widely – is categorized with low scale surface area of contact, low descaling efficiency and subsequent high descaling rig time. The modifications to mechanical descaling techniques proposed in this work involve the use of three high-pressure flat fan nozzles of varying nozzles arrangements, standoff distances and injection pressures to remove soft scale deposits in oil and gas production tubings and similar circular conduits. This experiment provides further insights into the removal of paraffin scales of various shapes at different descaling conditions of injection pressures, stand-off distances and nozzle arrangements with the use of freshwater. The results obtained from this study also show consistency with findings from earlier works on the same subject.


1980 ◽  
Vol 102 (1) ◽  
pp. 30-34
Author(s):  
J. A. Burkhardt ◽  
T. W. Childers ◽  
R. E. Anderson ◽  
W. D. Loth ◽  
T. W. Michie

The offshore pilot test of Exxon’s Submerged Production System (SPS) has reached a successful conclusion. This pilot test encompassed the entire spectrum of SPS equipment, spanning from the well completion intervals to, but not including, common surface processing and storage facilities. Since the SPS is designed to meet all the life cycle needs of a subsea field, one of the objectives of the pilot test was to evaluate both the techniques and the equipment used to install, operate, and maintain a prototype version of the SPS. The equipment under test was designed for use in water depths up to 2000 ft, but with minor modifications it is capable of operating in significantly greater depths. Evaluation of pilot test results has shown that the deep water installation techniques are practicable and that the deep water maintenance machinery is competent to repair any failures likely to occur in an operating system. One of the most significant problems in conducting the pilot test was achieving adequate quality control during equipment manufacture. The test results have demonstrated that, with relatively minor modifications, the SPS is suitable for commercial application.


2015 ◽  
Vol 50 (1) ◽  
pp. 29-38 ◽  
Author(s):  
MS Shah ◽  
HMZ Hossain

Decline curve analysis of well no KTL-04 from the Kailashtila gas field in northeastern Bangladesh has been examined to identify their natural gas production optimization. KTL-04 is one of the major gas producing well of Kailashtila gas field which producing 16.00 mmscfd. Conventional gas production methods depend on enormous computational efforts since production systems from reservoir to a gathering point. The overall performance of a gas production system is determined by flow rate which is involved with system or wellbore components, reservoir pressure, separator pressure and wellhead pressure. Nodal analysis technique is used to performed gas production optimization of the overall performance of the production system. F.A.S.T. Virtu Well™ analysis suggested that declining reservoir pressure 3346.8, 3299.5, 3285.6 and 3269.3 psi(a) while signifying wellhead pressure with no changing of tubing diameter and skin factor thus daily gas production capacity is optimized to 19.637, 24.198, 25.469, and 26.922 mmscfd, respectively.Bangladesh J. Sci. Ind. Res. 50(1), 29-38, 2015


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