Pressure Profile in Annulus: Solids Play a Significant Role

Author(s):  
Feifei Zhang ◽  
Stefan Miska ◽  
Mengjiao Yu ◽  
Evren Ozbayoglu ◽  
Nicholas Takach

In drilling operations, accurate estimation of pressure profile in the wellbore is essential to achieve better bottom hole pressure control. Adjusting the drilling fluid properties and optimizing flow rate require precise knowledge of the pressure profile in the circulation system. Annular pressure profile calculations must consider solids present in the drilling fluid because the solids drilled from formations may have a significant effect on pressure in the wellbore. In cases of high solids fraction or solid pack off, the pressure loss caused by solids is much higher than the friction pressure loss. This paper looks into the effect of solids on the wellbore pressure profile under different conditions. An extensive number of experiments were conducted on a 90-ft-long, 4.5″x8″ full-scale flow loop to simulate field conditions. The effects of solids on pressure profile in the annulus are investigated. In the experimental results, a significant difference is found between the pressure profile with solids and without solids in the wellbore. A practical approach to calculate the pressure profile by considering the effects of solids in the wellbore is developed. This approach is based on the results of solids behavior in the wellbore. Both solids fraction in the well and solids pack off are considered in the proposed approach. The prediction results are in good agreement with the experimental data. The results of this study show how the pressure profile in the wellbore varies when solids present in the annulus. The pressure gradient with solids can be several times larger than the pure friction loss without solids. A decrease in flow rate may lead to a higher pressure profile and the risk of solids pack off in the wellbore because it increases the solids fraction. Results of this paper may have important applications in drilling operations.

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Feifei Zhang ◽  
Stefan Miska ◽  
Mengjiao Yu ◽  
Evren M. Ozbayoglu ◽  
Nicholas Takach

This paper looks into the effects of solids on the wellbore pressure profile under different conditions. An extensive number of experiments were conducted on a 90-ft-long, 4.5 in. × 8 in. full-scale flow loop to simulate field conditions. The flow configurations are analyzed. A solid–liquid two-phase flow configuration map is proposed. Significant difference is found between the pressure profile with solids and without solids in the wellbore. The results of this study show how the pressure profile in the wellbore varies when solids present in the annulus, which may have important applications in drilling operations.


2014 ◽  
Vol 136 (4) ◽  
Author(s):  
Oney Erge ◽  
Mehmet E. Ozbayoglu ◽  
Stefan Z. Miska ◽  
Mengjiao Yu ◽  
Nicholas Takach ◽  
...  

Keeping the drilling fluid equivalent circulating density in the operating window between the pore and fracture pressure is a challenge, particularly when the gap between these two is narrow, such as in offshore, extended reach, and slim hole drilling applications usually encountered in shale gas and/or oil drilling. To overcome this challenge, accurate estimation of frictional pressure loss in the annulus is essential. A better estimation of frictional pressure losses will enable improved well control, optimized bit hydraulics, a better drilling fluid program, and pump selection. Field and experimental measurements show that pressure loss in annuli is strongly affected by the pipe rotation and eccentricity. The major focus of this project is on a horizontal well setup with drillstring under compression, considering the influence of rotation on frictional pressure losses of yield power law fluids. The test matrix includes flow through the annulus for various buckling modes with and without the rotation of the inner pipe. Sinusoidal, helical, and transition from sinusoidal to helical configurations with and without the drillstring rotation were investigated. Helical configurations with two different pitch lengths are compared. Eight yield power law fluids are tested and consistent results are observed. The drillstring rotation patterns and buckling can be observed due to experimental facility's relatively longer and transparent test section. At the initial position, inner pipe is lying at the bottom due to its extensive length, suggesting a fully eccentric annular geometry. When the drillstring is rotated, whirling, snaking, irregular motions are observed. This state is considered as a free drillstring configuration since there is no prefixed eccentricity imposed on the drillstring. The reason for such design is to simulate the actual drilling operations, especially the highly inclined and horizontal drilling operations. Results show that rotating the drillstring can either increase or decrease the frictional pressure losses. The most pronounced effect of rotation is observed in the transition region from laminar to turbulent flow. The experiments with the buckled drillstring showed significantly reduced frictional pressure losses compared to the free drillstring configuration. Decreasing the length of the pitch caused a further reduction in pressure losses. Using the experimental database, turbulent friction factors for buckled and rotating drillstrings are presented. The drilling industry has recently been involved in incidents that show the need for critical improvements for evaluating and avoiding risks in oil/gas drilling. The information obtained from this study can be used to improve the control of bottomhole pressures during extended reach, horizontal, managed pressure, offshore, and slim hole drilling applications. This will lead to improved safety and enhanced optimization of drilling operations.


Author(s):  
Oney Erge ◽  
Mehmet E. Ozbayoglu ◽  
Stefan Z. Miska ◽  
Mengjiao Yu ◽  
Nicholas Takach ◽  
...  

Keeping the drilling fluid equivalent circulating density in the operating window between the pore and fracture pressure is a challenge, particularly when the gap between these two is narrow, such as in offshore applications. To overcome this challenge, accurate estimation of frictional pressure loss in the annulus is essential, especially for multilateral, extended reach and slim hole drilling applications usually encountered in shale gas and/or oil drilling. A better estimation of frictional pressure losses will provide improved well control, optimized bit hydraulics, a better drilling fluid program and pump selection. Field and experimental measurements showed that pressure loss in the annulus is strongly affected by the pipe rotation and eccentricity. Eccentricity will not be constant throughout a wellbore, especially in highly inclined and horizontal sections. In an actual wellbore, because of rotation speed and the applied weight, some portion of the drillstring will undergo compression. As a result, variable eccentricity will be encountered. At high compression, the drillstring will buckle, resulting in sinusoidal or helical buckling configurations. Most of the drilling fluids used today show highly non-Newtonian flow behavior, which can be characterized using the Yield Power Law (YPL). Nevertheless, in the literature, there is limited information and research on YPL fluids flowing through annular geometries with the inner pipe buckled, rotating, and eccentric. Furthermore, there are discrepancies reported between the estimated and measured frictional pressure losses with or without drillstring rotation of YPL fluids, even when the inner pipe is straight. The major focus of this project is on a horizontal well setup with drillstring under compression, considering the influence of rotation on frictional pressure losses of YPL fluids. The test matrix includes flow through the annulus for various buckling modes with and without rotation of the inner pipe. Sinusoidal, helical and transition from sinusoidal to helical configurations with and without the rotation of the drillstring are investigated. Results show a substantial difference of frictional pressure losses between the non-compressed and compressed drillstring. The drilling industry has recently been involved in incidents that show the need for critical improvements for evaluating and avoiding risks in oil/gas drilling. The information obtained from this study can be used to improve the control of bottomhole pressures during extended reach, horizontal, managed pressure, offshore and slim hole drilling applications. This will lead to safer and enhanced optimization of drilling operations.


2021 ◽  
Author(s):  
Wamidh Louayd Al-Hashmy

Abstract Managed Pressure Drilling (MPD) solutions are no longer the anomaly to Operator strategies, but rather another tool in their belts. With this continual utilization, MPD is evolving to become compact, more effective and safer. The inventive use of a Nitrogen Backup Unit (NBU) has eliminated the reliance of MPD operations on sizable Auxiliary Pumps. The core function of MPD operations is maintaining the total wellbore pressure by manipulating surface applied back pressure. MPD relies on circulating fluid as back pressure is generated by restricting flow against its choke(s). While drilling, fluid circulation is a given; however, that is not the case during static conditions such as drill string connections. The NBU solves this issue by injecting a small volume of nitrogen into the MPD lines upstream of the choke at a pre-set pressure. This supplements the back pressure control at surface should additional pressure be needed after closing the choke or if pressure diminishes during long static periods. Prior to the NBU design, the only effective solution was an Auxiliary Pump setup. This solution doubles the choke manifold footprint, relies on mechanical maintenance, and requires additional dedicated personnel at times. Most critically, the Auxiliary Pump lags the operation minutes before each use and is therefore functioned before static conditions when possible. However, unplanned and sudden events are commonplace – such as Rig Pump failures. When drilling formations with narrow pressure margins, unsafe gases, or crucial hole instability pressure limits, a few minutes can result in considerable and costly outcomes. Once installed during initial rig-up, the NBU is capable of injecting nitrogen-sourced back pressure instantaneously at the literal click of a button – avoiding costly and sometimes hazardous conditions. The NBU modernizes MPD operations and renders the Auxiliary Pump setup outdated in many applications. This paper details this innovative implementation of maintaining wellbore pressure, highlights several field examples of the NBU maintaining back pressure at critical times and shows how the layout used minimizes the operational footprint.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Huaizhong Shi ◽  
Hengyu Song ◽  
Heqian Zhao ◽  
Zhenliang Chen

A new drilling method called coiled-tubing partial underbalanced drilling (CT-PUBD) was proposed in this paper. The method is not only able to enhance rate of penetration (ROP) just like the conventional underbalanced drilling technology but can also maintain borehole stability in the upper formation. In the new method, the wellbore pressure system is divided into two parts by a packer: (1) normal pressure system in the upper formation used to balance formation pressure and maintain borehole stability and (2) an underbalanced pressure system in the annulus near the bit used to enhance ROP. Because the pressure system and the circulation system are different, the cuttings transportation process of the method is different from the conventional way. Therefore, it is essential to study how to carry cuttings away efficiently. The flow field and cuttings distribution in the annulus near the bit were analyzed by computational fluid dynamic (CFD) methods. Cuttings transportation trajectory, velocity distribution, and cuttings concentration distribution were obtained under different holes’ parameters of the backflow device (including holes number, diameter, distance, and angle) and different drilling fluid viscosities. The results show that these parameters all have influence on cuttings carrying efficiency, and the most influential parameters are viscosity, angle, and diameter. According to the result of an orthogonal test, a suitable combination of the holes’ parameters was obtained. In the combination, the value of holes number, diameter, distance, and angle is 4, 50 mm, 300 mm, and 120 deg, respectively. This paper provides a theoretical basis for an optimization design of the new method.


Author(s):  
Xiuhua Zheng ◽  
Chenyang Duan ◽  
Zheng Yan ◽  
Hongyu Ye ◽  
Zhiqing Wang ◽  
...  

The accurate wellbore pressure control not only prevents from lost circulation/blowout and fracturing formation by managing density of drilling fluid, but also improves productivity by mitigating reservoir damage. The geothermal pressure calculated by constant parameters for geothermal well would bring big error easily, as the changes of physical, rheological and thermal properties of drilling fluids with temperature were neglected. This paper researches the wellbore pressure coupling by calculating the temperature distribution with existed model, fitting the rule of density of drilling fluid with temperature and establishing mathematical models to stimulate the wellbore pressures, which is expressed as the variation of Equivalent Circulating Density (ECD) under different conditions. With this method, temperature and ECDs in the wellbore of the first medium-deep geothermal well ZK212 Yangyi Geothermal Field in Tibet were determined, and the sensitivity analysis was simulated by assumed parameters, i.e. circulating time, flow rate, geothermal gradient, diameters of wellbore, rheological models and regimes, the results indicated the geothermal gradient and flow rate were the most influence parameters on the temperature and ECD distribution, and additives added in drilling fluid should be careful which would change the properties of drilling fluid and induce the temperature redistribution. To make sure the safe drilling, velocity of pipes tripping into the hole, depth and diameter of wellbore are considered to control the surge pressure.


2009 ◽  
Vol 62-64 ◽  
pp. 456-465
Author(s):  
Babs Mufutau Oyeneyin ◽  
V.C. Kelessidis ◽  
G. Bandelis ◽  
P. Dalamarinis

Casing drilling can be an effective method of reducing drilling costs and minimising drilling problems but its uptake around the world has been slow with only a few wells drilled so far with casing. Complex geological features like the high overburden on top of shallow unconsolidated reservoirs characteristic of offshore West Africa can benefit from casing drilling when effectively combined with Managed Pressure Drilling technique. For the industry to develop a managed pressure drilling capability that will allow today’s generation of complex wells to be drilled safely with casing, it is necessary to develop models that include the effect of eccentricity , rotation and fluid rheology at bottom hole conditions on flow and pressure regimes, and to embed these models within an easy to use, intuitive well design package for pre planning and as a real time tool to monitor and provide forward simulations based on real time rig and downhole data. The paper presents new results of the theoretical predictions of the wellbore pressure regimes incurred when different types of drilling fluid flows in concentric and eccentric horizontal annuli. The concentric and eccentric casing drilling results are compared with parallel predictions from conventional drillstring results from developed analytical solutions integrated into the VisWELL(DeskTop Simulator) , which is used in simulating well operations.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Mehmet Sorgun ◽  
M. Evren Ozbayoglu ◽  
Ismail Aydin

A major concern in drilling operations is the proper determination of frictional pressure loss in order to select a mud pump and avoid any serious problems. In this study, a mechanistic model is proposed for predicting the frictional pressure losses of light drilling fluid, which can be used for concentric annuli. The experimental data that were available in the literature and conducted at the Middle East Technical University-Petroleum Engineering (METU-PETE) flow loop as well as computational fluid dynamics (CFD) software are used to verify the results from the proposed mechanistic model. The results showed that the proposed model can estimate frictional pressure losses within a ±10% error interval when compared with the experimental data. Additionally, the effect of the pipe eccentricity on frictional pressure loss and tangential velocity using CFD for laminar and turbulent flow is also examined. It has been observed that pipe eccentricity drastically increases the tangential velocity inside the annulus; especially, the flow regime is turbulent and frictional pressure loss decreases as the pipe eccentricity increases.


1969 ◽  
Vol 62 (4_Suppla) ◽  
pp. S23-S35
Author(s):  
B.-A. Lamberg ◽  
O. P. Heinonen ◽  
K. Liewendahl ◽  
G. Kvist ◽  
M. Viherkoski ◽  
...  

ABSTRACT The distributions of 13 variables based on 10 laboratory tests measuring thyroid function were studied in euthyroid controls and in patients with toxic diffuse or toxic multinodular goitre. Density functions were fitted to the empirical data and the goodness of fit was evaluated by the use of the χ2-test. In a few instances there was a significant difference but the material available was in some respects too small to allow a very accurate estimation. The normal limits for each variable was defined by the 2.5 and 97.5 percentiles. It appears that in some instances these limits are too rigorous from the practical point of view. It is emphasized that the crossing point of the functions for euthyroid controls and hyperthyroid patients may be a better limit to use. In a preliminary analysis of the diagnostic efficiency the variables of total or free hormone concentration in the blood proved clearily superior to all other variables.


2021 ◽  
Vol 19 ◽  
pp. 228080002098740
Author(s):  
Haiyun Liu ◽  
Yanfeng Li ◽  
Guangquan Chai ◽  
Yuan Lv ◽  
Changjian Li ◽  
...  

Objective: To evaluate the effect of synchronous water irrigation on the fatigue resistance of nickel-titanium instrument. Methods: A standardized cyclic fatigue test models were established, and five types of nickel-titanium instruments (PTU F1, WO, WOG, RE, and M3) were applied. Each instrument was randomly divided into two groups ( N = 12). There was synchronous water irrigation in the experimental group, and no water irrigation in the control group. Besides, ProTaper Universal F1 was randomly divided into 10 groups ( N = 20). In the static group, nickel-titanium instruments were divided into one control group (no irrigation, N = 20) and six experimental group (irrigation, N = 20) based on different flow rate, angle and position; while in the dynamic group, instruments were divided into one control group (no irrigation, N = 20) and two experimental group (irrigation, N = 20) based on different flow rate. The rotation time (Time to Failure, TtF) of instruments was recorded and analyzed. Results: According to the static experiments, the TtF of instruments in all experimental groups was significantly higher than that in the static control group. Besides, the dynamic tests of PTU F1 showed that the TtF in the experimental group was significantly higher than that in the dynamic control group. Compared with control group, the TtF in the experimental groups increased by at least about 30% and up to 160%. The static and dynamic tests of PTU F1 showed that the TtF of nickel-titanium instrument in all experimental groups was significantly higher than that in the control group. However, there was no significant difference between any two experimental groups. Conclusion: Regardless of dynamic or static model, TtF with irrigation was longer than that with non-irrigation, indicating that synchronous irrigation can increase the fatigue resistance of nickel-titanium instrument. However, different irrigation conditions may have the same effect on the fatigue resistance.


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