Nonlinear Analysis of Axisymmetrically Wrinkled Pipes Under Axial Loads and Internal Pressures

Author(s):  
Ashutosh Sutra Dhar ◽  
Abu Hena Muntakim

Nonlinear finite element analysis of axi-symmetrically dented/wrinkled pipe has been presented in this paper. The pipe including surrounding soil was modelled using three different approaches to indicate the effects of modelling approaches on the simulation of pipe behavior. In the first approach, pipe was modelled with the geometry of the dented/wrinkled pipe without consideration of any residual stress and stress history. In the second approach, residual stress was applied at the nodal points of the pipe geometry modelled as in the first approach. In the third approach, a dent/wrinkle was created on the pipe wall through applying nodal displacements to include residual stress as well as the stress history effects. The analysis revealed that the first approach provides an un-conservative estimation of the pipe capacity. The second approach provides a reasonable estimation of the pipe capacity for elastic perfectly plastic material. However, the second approach provides a conservative estimation for strain hardening material, since pipe stress history is not considered. For strain hardening materials, both residual stress and the stress history should be considered for the simulation of the pipe behavior. The surrounding soil appears not to contribute to the capacity of the pipes under the loading conditions investigated.

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
S. L. Mahmood ◽  
R. Adibi-Asl ◽  
C. G. Daley

Simplified limit analysis techniques have already been employed for limit load estimation on the basis of linear elastic finite element analysis (FEA) assuming elastic-perfectly-plastic material model. Due to strain hardening, a component or a structure can store supplementary strain energy and hence carries additional load. In this paper, an iterative elastic modulus adjustment scheme is developed in context of strain hardening material model utilizing the “strain energy density” theory. The proposed algorithm is then programmed into repeated elastic FEA and results from the numerical examples are compared with inelastic FEA results.


2013 ◽  
Vol 742 ◽  
pp. 70-75 ◽  
Author(s):  
Mei Ni Su ◽  
Ben Young ◽  
Leroy Gardner

Aluminium alloys are nonlinear metallic materials with continuous stress-strain curves that are not well represented by the simplified elastic, perfectly plastic material model used in many current design specifications. Departing from current practice, the continuous strength method (CSM) is a recently proposed design approach for non-slender aluminium alloy structures with consideration of strain hardening. The CSM is deformation based and employs a base curve to define a continuous relationship between cross-section slenderness and deformation capacity. This paper explains the background and the two key components - (1) the base curve and (2) the strain hardening material model of the continuous strength method. More than 500 test results are used to verify the continuous strength methodas an accurate and consistent design method for aluminium alloy structures.


Author(s):  
Junkan Wang ◽  
Rajil Saraswat ◽  
Ali Mirzaee-Sisan

This paper examines the magnitude and location of the maximum residual stress induced in pipes after the process of bending, reverse-bending and straightening. Dimensional analysis is used to establish generalized equations relating the maximum residual stress magnitude and location to the pipe geometry, maximum bending curvature and pipe material’s yield stress. 64 design cases based on an analytical solution assuming elastic-perfectly-plastic material behavior have been conducted. Regression analysis has revealed that the magnitude of the maximum residual stress can be conservatively approximated by a simplified quadratic equation involving the maximum axial bending strain, whereas the location of the maximum residual stress can be approximated by a linear function based on the same. Both equations are expected to be valid and conservative for X65 and X70 grade steel pipes under global maximum axial strain between 1% and 3%. Non-linear finite element analysis based on a realistic design example with isotropic hardening material is used to validate the prediction results based on the simplified equations.


2007 ◽  
Vol 561-565 ◽  
pp. 1783-1786 ◽  
Author(s):  
Xiao Jun Shao ◽  
Jun Liu ◽  
Yong Shou Liu ◽  
Zhu Feng Yue

A 2D cylindrical plate model has been established to study the distribution of residual stress of cold expansion hole under different interference values. In addition, the effects of material models on residual stress fields are considered also. Experiments are carried out to measure the residual stress of cold expansion hole and verify simulation results. FEM results show, with interference values increasing, the higher residual radial and circumferential stresses are obtained. At same interference value, the residual stress of Hardening Material( HM ) model is much larger than that of Elastic Perfectly Plastic Material( EPPM ) model.


Author(s):  
H. Indermohan ◽  
W. Reinhardt

Pressure components in nuclear power plants are designed to prevent the failure mechanism of incremental deformation or “ratcheting” due to the simultaneous application of mechanical loads such as pressure and cyclic loads. Design criteria using elastic methods that are specified in NB-3200 of ASME Section III Code are derived from a perfectly-plastic material model. The Code allows the use of plastic methods to demonstrate an acceptable response to cyclic loading, but does not provide clear guidance on any specific plasticity model to use. It has been shown in previous studies that some strain hardening plasticity models are unsuitable for establishing the absence of ratcheting. In this paper, the ratchet boundary obtained from the perfectly plastic and the strain hardening Armstrong-Frederick material models are examined based on the published experimental investigations of the classical Bree problem, pipe bends under in-plane bending and tension-torsion tests. Suitable criteria for evaluating the cyclic analysis response are discussed.


2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Nor Eddine Laghzale ◽  
Abdel-Hakim Bouzid

The mechanism of failure of tube-to-tubesheet joints is related to the level of stresses produced in the tube expansion and transition zones during the expansion process. Maintaining a lower bound limit of the initial residual contact pressure over the lifetime of the expanded joint is a key solution to a leak free joint. An accurate model that estimates these stresses can be a useful tool to the design engineer to select the proper material geometry combination in conjunction with the required expansion pressure. Most existing design calculations are based on an elastic perfectly plastic behavior of the expansion joint materials. The proposed model is based on a strain hardening with a bilinear material behavior of the tube and the tubesheet. The interaction of these two components is simulated during the whole process of the application of the expansion pressure. The effects of the gap and the material strain hardening are to be emphasized. The model results are validated and confronted against the more accurate numerical finite element analysis models. Additional comparisons have been made to existing methods.


2012 ◽  
Vol 217-219 ◽  
pp. 2159-2162
Author(s):  
A.M. Camacho ◽  
M.M. Marín ◽  
L. Sevilla ◽  
C. Bernal

Forging processes have been studied since years. However, recently these studies are gaining in importance because of the increasing emergence of non conventional forging processes such as LIF processes, in order to improve their efficiency and to fit the production requirements. In this work elementary forging processes are studied under plane strain conditions in order to evaluate the combined effect of strain hardening and friction in forces and contact pressure distributions by a FE analysis. For this purpose, different base to height ratios (b/h) of the workpiece have been considered, with different friction conditions. All cases have been solved for both a rigid perfectly plastic material and a strain hardened one. It is observed that the effect of the strain hardening on the forces and contact pressures is higher when the friction conditions become more extreme. The results do not depend on the base to height ratios when frictionless conditions are assumed.


1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.


2000 ◽  
Author(s):  
Bhavani V. Sankar ◽  
Manickam Narayanan ◽  
Abhinav Sharma

Abstract Nonlinear finite element analysis was used to simulate compression tests on sandwich composites containing debonded face sheets. The core was modeled as an elastic-perfectly-plastic material, and the face-sheet as elastic isotropic. The effects of core plasticity, face-sheet and core thickness, and debond length on the maximum load the beam can carry were studied. The results indicate that the core plasticity is an important factor that determines the maximum load.


2019 ◽  
Vol 7 (6) ◽  
pp. 170 ◽  
Author(s):  
Ben He ◽  
Yongqing Lai ◽  
Lizhong Wang ◽  
Yi Hong ◽  
Ronghua Zhu

Scouring of soil around large-diameter monopile will alter the stress history, and therefore the stiffness and strength of the soil at shallow depth, with important consequence to the lateral behavior of piles. The existing study is mainly focused on small-diameter piles under scouring, where the soil around a pile is analyzed with two simplified approaches: (I) simply removing the scour layers without changing the strength and stiffness of the remaining soils, or (II) solely considering the effects of stress history on the soil strength. This study aims to investigate and quantify the scour effect on the lateral behavior of monopile, based on an advanced hypoplastic model considering the influence of stress history on both soil stiffness and strength. It is revealed that ignorance about the stress history effect (due to scouring) underestimates the extent of the soil failure wedge around the monopile, while overestimates soil stiffness and strength. As a result, a large-diameter pile (diameter D = 5 m) in soft clay subjected to a souring depth of 0.5 D has experienced reductions in ultimate soil resistance and initial stiffness of the p-y curves by 40% and 26%, and thus an increase of pile head deflection by 49%. Due to the inadequacy to consider the stress history effects revealed above, the existing approach (I) has led to non-conservative estimation, while the approach (II) has resulted in an over-conservative prediction.


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