Determination of Pipe Whip Restraint Location to Prevent Plastic Hinge Formation in High Energy Piping Systems

Author(s):  
Sivadol Vongmongkol ◽  
Asgar Faal-Amiri ◽  
Hari M. Srivastava

The purpose of this study is to determine the Pipe Whip Restraint (PWR) location that would prevent the formation of a plastic hinge due to secondary effects of a postulated pipe break load in a high energy line(1). The prevention of a plastic hinge formation at the PWR location is important since its secondary effects could lead to additional interactions with safety related equipment, structure, and component that are essential to safely shutdown the nuclear power plants. The proper location of the PWR can be found by using the relationship between bending moment-carrying capacity of the pipe and the applied thrust force. Several closed-form solutions obtained from several literatures were studied and used to calculate bending moment-carrying capacities of a piping system and ultimately used to determine a plastic hinge length. The plastic hinge formation is also determined analytically by using the Finite Element Analysis (FEA) method. ANSYS LS-DYNA® [8] Explicit Finite Element code is used in modeling the pipe whip models, which includes the piping system and pipe whip restraint. Comparisons are made between the analytical (FEA) results and the results from several closed-form solutions.

2013 ◽  
Vol 856 ◽  
pp. 147-152
Author(s):  
S.H. Adarsh ◽  
U.S. Mallikarjun

Shape Memory Alloys (SMA) are promising materials for actuation in space applications, because of the relatively large deformations and forces that they offer. However, their complex behaviour and interaction of several physical domains (electrical, thermal and mechanical), the study of SMA behaviour is a challenging field. Present work aims at correlating the Finite Element (FE) analysis of SMA with closed form solutions and experimental data. Though sufficient literature is available on closed form solution of SMA, not much detail is available on the Finite element Analysis. In the present work an attempt is made for characterization of SMA through solving the governing equations by established closed form solution, and finally correlating FE results with these data. Extensive experiments were conducted on 0.3mm diameter NiTinol SMA wire at various temperatures and stress conditions and these results were compared with FE analysis conducted using MSC.Marc. A comparison of results from finite element analysis with the experimental data exhibits fairly good agreement.


Author(s):  
S Sumesh ◽  
AR Veerappan ◽  
S Shanmugam

Throughwall circumferential cracks (TWC) in elbows can considerably minimize its collapse load when subjected to in-plane bending moment. The existing closed-form collapse moment equations do not adequately quantify critical crack angles for structurally distorted cracked pipe bends subjected to external loading. Therefore, the present study has been conducted to examine utilizing elastic-plastic finite element analysis, the influence of structural distortions on the variation of critical TWC of 90° pipe bends under in-plane closing bending moment without and with internal pressure. With a mean radius ( r) of 50 mm, cracked pipe bends were modeled for three different wall thickness, t (for pipe ratios of r/ t = 5,10,20), each with two different bend radius, R (for bend ratios of R/r = 2,3) and with varying degrees of ovality and thinning (0 to 20% with increments of 5%). Finite element analyses were performed for two loading cases namely pure in-plane closing moment and in-plane closing bending with internal pressure. Normalized internal pressures of 0.2, 0.4, and 0.6 were applied. Results indicate the modification in the critical crack angle due to the pronounced effect of ovality compared to thinning on the plastic loads of pipe bends. From the finite element results, improved closed-form equations are proposed to evaluate plastic collapse moment of throughwall circumferential cracked pipe bends under the two loading conditions.


Author(s):  
Jinya Katsuyama ◽  
Koichi Masaki ◽  
Kunio Onizawa

Stress corrosion cracking (SCC) have been observed in reactor coolant pressure boundary piping system at nuclear power plants. When an SCC is found, the structural integrity of piping should be assessed according to a fitness-for-service rule. However, the rule stipulates the assessment procedures for crack growth and failure only for a simple structure such as cylindrical or plate-wise structure. At the present, the methodology even of an SCC growth evaluation for a geometrically complicated piping such as saddle-shaped weld joints has not been established yet. This may be because analyses on the weld residual stress distribution which affects the SCC growth behavior around such portion are difficult to conduct. In this study, we established a finite element analysis model for a saddle-shaped weld joint of pipes. The residual stress distributions produced by the tungsten inert gas (TIG) welding were calculated based on thermal-elastic-plastic analysis with moving and simultaneous heat source models. Analysis results showed complicated weld residual stress distributions, i.e., residual stresses in both hoop and radial directions were tensile at the inner surface near the nozzle corner in branching pipe. SCC growth simulation based on S-version finite element method (S-FEM) using the weld residual stress distributions in saddle-shaped weld joint was also performed. We confirmed an applicability and the accuracy of S-FEM to saddle-shaped weld joint.


Author(s):  
Sara McCaslin ◽  
Kent Lawrence

Closed-form solutions, as opposed to numerically integrated solutions, can now be obtained for many problems in engineering. In the area of finite element analysis, researchers have been able to demonstrate the efficiency of closed-form solutions when compared to numerical integration for elements such as straight-sided triangular [1] and tetrahedral elements [2, 3]. With higher order elements, however, the length of the resulting expressions is excessive. When these expressions are to be implemented in finite element applications as source code files, large source code files can be generated, resulting in line length/ line continuation limit issues with the compiler. This paper discusses a simple algorithm for the reduction of large source code files in which duplicate terms are replaced through the use of an adaptive dictionary. The importance of this algorithm lies in its ability to produce manageable source code files that can be used to improve efficiency in the element generation step of higher order finite element analysis. The algorithm is applied to Fortran files developed for the implementation of closed-form element stiffness and error estimator expressions for straight-sided tetrahedral finite elements through the fourth order. Reductions in individual source code file size by as much as 83% are demonstrated.


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Se-Chang Kim ◽  
Jae-Boong Choi ◽  
Moon Ki Kim ◽  
Hyun-Su Kim ◽  
Nam-Su Huh

For the design of a transmission piping system, a stress intensification factor (SIF) is generally used for the stress calculations of piping components due to external forces, and the solutions for the single-walled piping components can be found in the existing design codes. However, it is quite difficult to obtain the reliable estimations for pipe-in-pipes (PIPs) from the existing solutions, because the PIPs show significantly different behaviors compared to the single-walled piping components due to the restraint effect induced by the outer pipe of the PIP. In this paper, the estimation schemes for the stress behaviors of the PIPs were proposed based on the detailed finite element (FE) analyses. In order to quantify the restraint effect, the FE analyses were conducted by considering various geometric variables of the PIPs under an internal pressure and a global bending moment. Based on the FE results, the tabular and closed-form solutions of the SIFs of PIPs were newly proposed. Finally, the proposed SIF estimations were validated against numerical results.


2000 ◽  
Vol 122 (4) ◽  
pp. 431-436 ◽  
Author(s):  
J. Chattopadhyay ◽  
D. K. Nathani ◽  
B. K. Dutta ◽  
H. S. Kushwaha

Elastic-plastic finite element analysis has been carried out to evaluate collapse moments of six elbows with elbow factors varying from 0.24 to 0.6. The loading conditions of combined in-plane closing/opening bending moment and varying degree of internal pressure are considered in the analysis. For each case, collapse moment is obtained by twice elastic slope method from the moment versus end-rotation curve. Based on these results, two closed-form equations are proposed to evaluate the collapse moments of elbows under combined internal pressure and in-plane closing and opening bending moment. [S0094-9930(00)00103-7]


Author(s):  
Mahesh Kulkarni ◽  
Vivek Dewangan

Piping caters a major role in the process industries wherein stress intensification factor (SIF) express the Piping flexibility of the system. A typical Piping system consists of combination of pipes and various fittings with intersection geometries namely bend, tee, reducer, etc. A SIF is a multiplier on nominal bending stress so that the effect of geometry and welding can be considered in a flexibility analysis. An attempt has been made to compare the SIF values among ASME Piping B31.3, Welded Research Council (WRC) Bulletin 329, Paulin Research Group (PRG) empirical data and shell-based finite element analysis (FEA) for various tee sections based on in-plane and out-plane bending moments through this paper. The bending moment which causes tee to open/close in the plane formed by two limbs of tee is called in-plane bending moment. The bending moment which causes branch of tee to displace out of the plane retaining run pipe steady is called Out-plane bending moment. ASME B31.3 provide guidelines to evaluate SIF values through empirical formulation as per Appendix-D with few limitations listed below. 1. Valid for d/D < 0.5 only 2. Non-conservative for 0.5 < d/D < 1.0 3. Valid for D/T ≤ 100 4. SIF values calculated with respect to header pipe. There is no difference in SIF values for header and branch pipe and it is the average value. WRC 329 was published in 1987 and has not been updated taking ASME B31.3 latest edition into account. PRG carried out SIF for the various sizes and types of tee fittings and prepared correlation equations through detailed FEA using nonlinear regression and test data.


2019 ◽  
Vol 24 (9) ◽  
pp. 2944-2960 ◽  
Author(s):  
Sangryun Lee ◽  
Youngsoo Kim ◽  
Jinyeop Lee ◽  
Seunghwa Ryu

Closed-form solutions for the modified exterior Eshelby tensor, strain concentration tensor, and effective moduli of particle-reinforced composites are presented when the interfacial damage is modeled as a linear-spring layer of vanishing thickness; the solutions are validated against finite element analyses. Based on the closed-form solutions, the applicability of the interface spring model is tested by calculating those quantities using finite element analysis augmented with a matrix–inhomogeneity non-overlapping condition. The results indicate that the interface spring model reasonably captures the characteristics of the stress distribution and effective moduli of composites, despite its well-known problem of unphysical overlapping between the matrix and inhomogeneity.


Author(s):  
Sivadol Vongmongkol ◽  
Asgar Faal-Amiri ◽  
Hari M. Srivastava

Crushable material has widely been used as an engineering solution for energy absorption devices among many industries. Abnormal and severe accident loads in the design of nuclear power plants are required to be addressed in order to comply with Nuclear Regulatory Commission (NRC) requirements which makes the crushable material more suitable in its highly dynamic application. One of the severe loads is from a postulated high energy piping system rupture. Its effects are required to be mitigated so that the proper operation of safety related systems, structures and components (SSC) of these facilities is assured. The postulated pipe rupture loads are among the highest loads that need to be addressed in the design process of nuclear power plants. The impact forces produced by the postulated pipe rupture are typically being absorbed by energy absorption devices called “Pipe Whip Restraints” in which the restraints can minimize the loads affecting the SSCs to within an acceptable limit. This paper provides a simplified closed-form solution to determine the energy absorbing characteristic that will help to design these devices. This paper will also provide a comparison between results of the proposed simplified closed-form solution equations to the experimental test results and the calculated results using finite element analysis.


2020 ◽  
Author(s):  
Yen-Ling Chung

Abstract An analytical solution of simply supported FGM plates under thermal loads is developed based on medium-thick plate assumption. Further to assume constant Poisson’s ratio and thermal expansion coefficient, the closed-form solutions of the FGM plates with through-the-thickness Young’s modulus under temperature change in x - and z -directions are evaluated, expressed in terms of the thermal axial force and thermal bending moment. The closed-form solutions confirmed by finite element analysis give a complete insight into the thermal-mechanical behavior of FGM plates. Hence, the deflection, strain, stress, axial force, and bending moment of the FGM plate under thermal loads in axial and thickness directions are discussed. Results show that the use of FGM makes the maximum stress from the top or bottom surface move to the inner portion of the FGM plate, and significantly reduces the maximum stress of the plates. Moreover, although the FGM plate is subjected to thermal load in the thickness direction, the deflection of the FGM plate can be zero by properly choosing the steep material gradation, directly derived from the obtained closed-form solution.


Sign in / Sign up

Export Citation Format

Share Document