Numerical and Experimental Analysis of Damage Evolution and Martensitic Transformation in AISI 304 Austenitic Stainless Steel at Cryogenic Temperature

2019 ◽  
Vol 11 (02) ◽  
pp. 1950012 ◽  
Author(s):  
Seyed Saied Kazemi ◽  
Milad Homayounfard ◽  
Mehdi Ganjiani ◽  
Naser Soltani

In this research, ductile damage development and martensitic strain-induced phase transformation in plastic behavior of AISI 304 austenitic stainless steels at cryogenic temperatures are investigated. Nonlinear behavior of hardening and damage evolution could be observed in two-phase material as the result of strain-induced phase transformation. A simplified constitutive model for monotonic loadings, combining the effects of phase transformation and isotropic damage evolution has been introduced. Numerical analysis via implementing the model by means of a user subroutine UMAT in Abaqus/Standard is carried out. In addition, experiments including loading-unloading tensile test and X-ray diffraction test at cryogenic temperature 77[Formula: see text]K have been conducted to identify the parameters of the model and to compare with numerical results.

2010 ◽  
Vol 654-656 ◽  
pp. 334-337 ◽  
Author(s):  
Innocent Shuro ◽  
Minoru Umemoto ◽  
Yoshikazu Todaka ◽  
Seiji Yokoyama

SUS 304 austenitic stainless steel was subjected to severe plastic deformation (SPD) by the method of high pressure torsion (HPT). From a fully austenitic matrix (γ), HPT resulted in phase transformation to give a two phase structure of austenite (γ) and martensite (α') by the transformation γα'. The phase transformation was accompanied by an increase in hardness (Hv) from 1.6 GPa in the as annealed form to 5.4 GPa in the deformed state. Subsequent annealing in temperature range 250oC to 450oC resulted in an increase in both α' volume fraction and hardness (6.4 GPa). Annealing at 600oC resulted in a decrease in α' volume fraction hardness.


2016 ◽  
Vol 879 ◽  
pp. 855-860
Author(s):  
Mattias Calmunger ◽  
Robert Eriksson ◽  
Guo Cai Chai ◽  
Sten Johansson ◽  
Jan Högberg ◽  
...  

Surface properties are essential for many engineering material ́s design issues, such as fatigue and corrosion performances. Austenitic stainless steels used in high-temperature applications, as for instance components in biomass-fired power plants, need sufficient corrosion resistance. At temperatures above 600 °C and in water vapor environment, Cr-vaporization will create Cr-depletion, causing a local change in chemical composition. This local change in chemical composition leads to phase transformation in some austenitic stainless steels. This paper reports the surface properties regarding the local phase transformation during thermal cycling in water vapor environment. Three commercial austenitic stainless steels are investigated, AISI 304, AISI 316L and Sandvik SanicroTM 28. The thermal cycling was performed up to 650 °C in a 15 mol.% water vapor environment. AISI 304 shows local surface phase transformation related to martensitic transformation due to locally changed chemical composition and increase in the martensitic transformation temperature (Ms). However, the other two austenitic stainless steels don’t show this martensitic transformation. The phase transformation and oxidation is discussed using microstructural investigations methods such as x-ray diffraction (XRD), electron backscatter diffraction (EBSD) and energy dispersive spectroscopy (EDS).


Author(s):  
Shiro Fujishiro

The Ti-6 wt.% Al-4 wt.% V commercial alloys have exhibited an improved formability at cryogenic temperature when the alloys were heat-treated prior to the tests. The author was interested in further investigating this unusual ductile behavior which may be associated with the strain-induced transformation or twinning of the a phase, enhanced at lower temperatures. The starting materials, supplied by RMI Co., Niles, Ohio were rolled mill products in the form of 40 mil sheets. The microstructure of the as-received materials contained mainly ellipsoidal α grains measuring between 1 and 5μ. The β phase formed an undefined grain boundary around the a grains. The specimens were homogenized at 1050°C for one hour, followed by aging at 500°C for two hours, and then quenched in water to produce the α/β mixed microstructure.


Author(s):  
Abhijit Biswas ◽  
Suman Kalyan Das ◽  
Prasanta Sahoo

The microstructural changes of electroless Ni–P–Cu coating at various heat-treatment conditions are investigated to understand its implications on the tribological behavior of the coating. Coatings are heat-treated at temperatures ranging between 200°C and 800 °C and for 1–4 h duration. Ni–P–Cu coatings exhibit two-phase transformations in the temperature range of 350–450 °C and the resulting microstructural changes are found to significantly affect their thermal stability and tribological attributes. Hardness of the coating doubles when heat-treated at 452 °C, due to the formation of harder Ni3P phase and crystalline NiCu. Better friction and wear performance are also noted upon heat treatment of the coating at the phase transformation regime, particularly at 400 °C. Wear mechanism is characterized by a mixed adhesive cum abrasive wear phenomena. Heat treatment at higher temperature (600 °C and above) and longer duration (4 h) results in grain coarsening phenomenon, which negatively influences the hardness and tribological characteristics of the coating. Besides, diffusion of iron from the ferrous substrate as well as greater oxide formation are noticed when the coating is heat-treated at higher temperatures and for longer durations (4 h).


Author(s):  
Francis R. Phillips ◽  
Daniel Martin ◽  
Dimitris C. Lagoudas ◽  
Robert W. Wheeler

Shape memory alloys (SMAs) are unique materials capable of undergoing a thermo-mechanically induced, reversible, crystallographic phase transformation. As SMAs are utilized across a variety of applications, it is necessary to understand the internal changes that occur throughout the lifetime of SMA components. One of the key limitations to the lifetime of a SMA component is the response of SMAs to fatigue. SMAs are subject to two kinds of fatigue, namely structural fatigue due to cyclic mechanical loading which is similar to high cycle fatigue, and functional fatigue due to cyclic phase transformation which typical is limited to the low cycle fatigue regime. In cases where functional fatigue is due to thermally induced phase transformation in contrast to being mechanically induced, this form of fatigue can be further defined as actuation fatigue. Utilizing X-ray computed microtomography, it is shown that during actuation fatigue, internal damage such as cracks or voids, evolves in a non-linear manner. A function is generated to capture this non-linear internal damage evolution and introduced into a SMA constitutive model. Finally, it is shown how the modified SMA constitutive model responds and the ability of the model to predict actuation fatigue lifetime is demonstrated.


2015 ◽  
Vol 18 (2) ◽  
pp. 341-346 ◽  
Author(s):  
Ramaiany Carneiro Mesquita ◽  
José Manoel Rivas Mecury ◽  
Auro Atsumi Tanaka ◽  
Regina Célia de Sousa

2014 ◽  
Vol 595 ◽  
pp. 103-112 ◽  
Author(s):  
Richard K.C. Nkhoma ◽  
Charles W. Siyasiya ◽  
Waldo E. Stumpf

Author(s):  
Zbigniew Mikulski ◽  
Vidar Hellum ◽  
Tom Lassen

The present paper presents a two-phase model for the fatigue damage evolution in welded steel joints. The argument for choosing a two-phase model is that crack initiation and subsequent crack propagation involve different damage mechanisms and should be treated separately. The crack initiation phase is defined as the number of cycles to reach a crack depth of 0.1 mm. This phase is modelled based on the Dang Van multiaxial stress approach. Both a multiaxial stress situation introduced by the acting loads and the presence of the multiaxial welding residual stresses are accounted for. The local notch effect at the weld toe becomes very important and the irregular weld toe geometry is characterized by extreme value statistics for the weld toe angle and radius. The subsequent crack growth is based in classical fracture based on the Paris law including the effect of the Stress Intensity Factor Range (SIFR) threshold value. The unique fatigue crack growth rate curve suggested by Huang, Moan and Cui is adopted. This approach keeps the growth rate parameters C and m constant whereas an effective SIFR is calculated for the actual stress range and loading ratio. The model is developed and verified based on fatigue crack growth data from fillet welded joints where cracks are emanating from the weld toe. For this test series measured crack depths below 0.1 mm are available. The two-phase model was in addition calibrated to fit the life prediction in the rule based S-N curve designated category 71 (or class F). A supplementary S-N curve is obtained by the Random Fatigue Limit Method (RFLM). The test results and the fitted model demonstrated that the crack initiation phase in welded joins is significant and cannot be ignored. The results obtained by the Dang Van approach for the initiation phase are promising but the modelling is not yet completed. The fracture mechanics model for the propagation phase gives good agreement with measured crack growth. However, it seems that the prediction of crack retardation based on a threshold value for the SIFR gives a fatigue limit that is overly optimistic for small cracks at the weld toe. The threshold value has been determined based on tests with rather large central cracks in plates. The validity for applying this threshold value for small cracks at the weld toe is questioned. As the present two-phase model is based on applied mechanics for both phases the parameters that have an influence on the fatigue damage evolution are directly entering into the model. Any change in these parameters can then be explicitly taken into account in logical and rational manner for fatigue life predictions. This not the case with the rule based S-N curves that are based on pure statistical treatment of the bulk fatigue life.


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