scholarly journals The Effect of α-Al(MnCr)Si Dispersoids on Activation Energy and Workability of Al-Mg-Si-Cu Alloys during Hot Deformation

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xiaoguo Wang ◽  
Jian Qin ◽  
Hiromi Nagaumi ◽  
Ruirui Wu ◽  
Qiushu Li

The hot deformation behaviors of homogenized direct-chill (DC) casting 6061 aluminum alloys and Mn/Cr-containing aluminum alloys denoted as WQ1 were studied systematically by uniaxial compression tests at various deformation temperatures and strain rates. Hot deformation behavior of WQ1 alloy was remarkably changed compared to that of 6061 alloy with the presence of α-Al(MnCr)Si dispersoids. The hyperbolic-sine constitutive equation was employed to determine the materials constants and activation energies of both studied alloys. The evolution of the activation energies of two alloys was investigated on a revised Sellars’ constitutive equation. The processing maps and activation energy maps of both alloys were also constructed to reveal deformation stable domains and optimize deformation parameters, respectively. Under the influence of α dispersoids, WQ1 alloy presented a higher activation energy, around 40 kJ/mol greater than 6061 alloy’s at the same deformation conditions. Dynamic recrystallization (DRX) is main dynamic softening mechanism in safe processing domain of 6061 alloy, while dynamic recovery (DRV) was main dynamic softening mechanism in WQ1 alloy due to pinning effect of α-Al(MnCr)Si dispersoids. α dispersoids can not only resist DRX but also increase power required for deformation of WQ1 alloy. The microstructure analysis revealed that the flow instability was attributed to the void formation and intermetallic cracking during hot deformation of both alloys.

Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1812 ◽  
Author(s):  
Zhen Wang ◽  
Aiqin Wang ◽  
Jingpei Xie ◽  
Pei Liu

The hot deformation behavior of nano-SiCp/Al-Si composites was studied by isothermal compression tests at 470–530 °C and strain rates of 0.01–5 s−1. A strain-compensation constitutive model was developed with a Z parameter and an Arrhenius function, and its accuracy was verified by error analysis. The results show that the flow stress of the composites decreased with the increase in deformation temperature and the decrease in strain rate. The average activation energy for nano-SiC particle-reinforced Al-Si matrix composites was 277 kJ/mol, which was larger than the activation energy for self-diffusion of pure aluminum. The average relative error was calculated as 2.88%, indicating the strain-compensated constitutive equation could accurately predict the hot deformation behavior of nano-SiCp/Al-Si composites.


2013 ◽  
Vol 747-748 ◽  
pp. 588-593
Author(s):  
Zhao Li ◽  
Shu Hong Fu ◽  
Tao Wang ◽  
Yu Xin Zhao ◽  
Yong Zhang ◽  
...  

sothermal compression tests for superalloy GH720Li were conducted to investigate the effect of hot deformation parameters on microstructure evolution. The changing characteristics of flow stress during hot deformation were also studied. The flow instability area was calculated based on Prasad Plastic Instability Criterion and the hot processing map was obtained. The results showed that dynamic recrystallization was the main softening mechanism of GH720Li alloy during hot deformation. The peak and steady stress decreased significantly with an increase of test temperature and a decrease of the strain rate. Finally, three unstable areas have been found from the processing map.


2014 ◽  
Vol 900 ◽  
pp. 588-591
Author(s):  
Gang Chen ◽  
Wei Chen ◽  
Guo Wei Zhang ◽  
Jing Zhai ◽  
Li Ma ◽  
...  

The deformation behavior and constitutive equation of Mg-4Al-3Ca-1.5Zn-1Nd-0.2Mn alloy were investigated using hot compression tests at the temperatures range of 200, 250, 300, and 350°C with the constant strain rates of 0.001, 0.01, 0.1 And1 s-1. The influence of strain was also incorporated in the constitutive equation by considering the effects of strain on material constants which are consist of A, α, β, n and activation energy Q. The predicted flow stress curves using the proposed constitutive equations well agree with the experimental results of the flow stress for experimental Alloy.


2012 ◽  
Vol 567 ◽  
pp. 244-249
Author(s):  
Yu Hua Zhang ◽  
Guang Yu Tan ◽  
Shu Cai Yang

The flow stress change of 3Cr1Mo0.25V steel was researched in this paper through hot compression tests performed in a temperature range from 800 to 900oC and with a strain rate variation from 0.01 to 10s-1. Flow stress constitutive equation was constructed according to true stress-strain curves of 3Cr1Mo0.25V steel. Results indicate that the dynamic recovery is the dynamic softening mechanism of 3Cr1Mo0.25V steel. The flow stress increases with increasing strain rates and decreases with increasing temperature. The rheological behavior of 3Cr1Mo0.25V steel can be characterized by the parameter of Zener-Hollomon in a high temperature range. As for 3Cr1Mo0.25V steel, the activation energy of Q evaluated by the linear regression is about 142.9 kJ/mol.


2017 ◽  
Vol 898 ◽  
pp. 291-299
Author(s):  
Di Feng ◽  
Xin Ming Zhang ◽  
Sheng Dan Liu

The hot deformation behaviors of 7A55 aluminum alloy were investigated by compression tests at temperatures ranging from 270°C to 450°C and strain rate ranging from 0.1s−1 to 25s−1. Tha rResults show that the flow stress increased with increasing strain rate and decreasing temperature. A two-stage constitutive equation was established and the hot deformation activation energy was 140 kJ/mol. EBSD observations show that the fine and equiaxed grains with the misorientation angle above 15° nucleated at the initial grain boundaries under high temperature and low strain rate conditions. It is concluded that the softening mechanism of 7A55 aluminum alloy is dynamic recovery (DRV), together with a partial dynamic recrystallization (DRX). The nucleation mechanism of DRX could be explained by the strain induced grain boundary migration (SIBM). The DRX softening model was established based on the dislocation density theory finally.


2012 ◽  
Vol 538-541 ◽  
pp. 1257-1261
Author(s):  
Sheng Li Guo ◽  
Peng Du ◽  
Xiao Ping Wu ◽  
De Fu Li

The hot deformation behavior of Zn91.8-Cu8-Cr0.2 (in wt.%) was investigated by means of hot compression tests in the temperature range of 230-380 °C and strain rate range of 0.01 - 10 s-1. The constitutive equation and processing maps were developed. The influence of strain on the flow stress was studied by considering the effect of the strain on material constants. The stress-strain curves obtained by the constitutive equation are in good agreement with experimental results. The proposed constitutive equations can be used for the analysis problem of hot forming processes. The processing maps have exhibited a domain, which is optimum processing window for hot working, in the temperature range of 310 - 380 °C and strain rate range of 0.01-1 s-1 corresponding to the higher efficiency of power dissipation. The large regime of flow instability is observed at high strain rate. The instability regime should be avoided during hot deformation processing.


2013 ◽  
Vol 554-557 ◽  
pp. 1224-1231 ◽  
Author(s):  
Cecilia Poletti ◽  
Martina Dikovits ◽  
Javier Ruete

Low alloyed steels produced by continuous casting are thermomechanically treated to achieve final high mechanical properties, meaning a good combination of strength and toughness. The hot deformation mechanisms of a micro-alloyed steel containing up to 0.1wt% of V is studied by means of hot compression tests using a Gleeble®3800 device. Austenitization of samples is carried out at 1150°C during 2 minutes followed by cooling to the deformation temperature at 1Ks-1in the range of 750 – 1150°C. The studied strain rate range is from 0.01 to 80 s-1and the total true strain achieved is of 0.7. In situ water quenching is applied after the deformation to freeze the microstructure and avoid any post dynamic effect. The Ar3temperature is determined by dilatometry experiments to be 725°C for the used cooling rate. The stress values obtained from the compression tests are evaluated at different strains to determine the strain rate sensitivity and flow instability maps and thus, to predict the formability of the material in the range of studied deformation parameters. These maps are correlated to the microstructure at specific deformation parameters.


2019 ◽  
Vol 50 (11) ◽  
pp. 5314-5323 ◽  
Author(s):  
Krystian Zyguła ◽  
Marek Wojtaszek ◽  
Oleksandr Lypchanskyi ◽  
Tomasz Śleboda ◽  
Grzegorz Korpała ◽  
...  

Abstract The hot deformation behavior of Ti-10V-2Fe-3Al alloy obtained by the powder metallurgy (PM) method was investigated. Material for the research was produced by blending of elemental powders followed by uniaxial hot pressing. Thermomechanical tests of Ti-10V-2Fe-3Al compacts were carried out to determinate the stress-strain relationships at the temperature range of 800 °C to 1000 °C and strain rate between 0.01 and 10 s−1. Based on the dynamic material model (DMM) theory, processing maps at constant strain value were developed using data obtained from hot compression tests. The processing maps were elaborated for the final strain value, which was 0.9, and with flow instability criterion domains applied to it. Two critical regions associated with the flow behavior of the investigated material were revealed. Microstructural changes during hot deformation at various temperatures and strain rates were discussed. The correlation between calculated efficiency of power dissipation, flow instability criterion, and microstructure evolution was determined. The presence of defects was confirmed in regions predicted by the instability maps. The microstructure of the investigated alloy, corresponding to the high efficiency of power dissipation characterized by the occurrence of dynamic recrystallization (DRX) phenomena, was also shown. Additionally, average hardness values in relation to variable process parameters were designated. Based on the conducted studies and analysis, processing windows for Ti-10V-2Fe-3Al alloy compacts were proposed.


2019 ◽  
Vol 51 (1) ◽  
pp. 467-481
Author(s):  
Suwaree Chankitmunkong ◽  
Dmitry G. Eskin ◽  
Chaowalit Limmaneevichitr

Abstract Aluminum piston alloys of the AA4032 type are produced by direct-chill (DC) casting and subsequent forging; therefore, it is important to understand their thermomechanical behavior. In recent years, it was shown that additions of Cu and Er could improve mechanical properties of these alloys at room and high temperatures. In this work, we studied the constitutive behavior of AA4032-type alloys with and without Cu and Er additions. The experimental true stress–true strain curves were obtained by compression tests under various temperatures [683 K to 723 K (410 °C to 450 °C)] and strain rates (0.01 to 10 s−1) to determine constitutive parameters [strain-rate sensitivity, activation energy, and Zener–Hollomon (Z) parameter] for the hot deformation behavior of AA4032-type piston alloys with and without additions of Cu and Er. The flow stress decreased with increasing deformation temperature and decreasing strain rate. The results also showed that increasing the Cu content increased the flow stress over the applied range of deformation conditions due to solid-solution strengthening and the formation of primary Si particles, which led to an increase in the activation energy during hot deformation. Moreover, the main microstructural damage in the AA4032 alloy with 3.5 pct Cu was predominantly due to the cracking of primary Si particles. Additions of 0.4 pct Er and 3.5 pct Cu lower the activation energy of deformation, Q, as compared to the base alloy and the alloy with 3.5 pct Cu. The microstructures in the deformed specimens consisted of subgrains, recrystallized grains, and fine eutectic phases. The alloys containing Er demonstrated more polygonized grains at a low strain rate than the alloys without Er, indicating that Er hindered recrystallization development. The peak stress of the AA4032 alloy with 3.5 pct Cu alloy was higher than for the base AA4032 alloy and for the AA4032 alloy with 3.5 pct Cu and 0.4 pct Er additions, which was attributed to the prevalence of the work-hardening mechanism over the softening mechanism.


Sign in / Sign up

Export Citation Format

Share Document