scholarly journals Numerical Simulation of the Influence of the Distance between the Diamond Sawblade and Free Surface on Cutting Performance

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Qingliang Zeng ◽  
Zhiwen Wang ◽  
Zhenguo Lu ◽  
Lirong Wan ◽  
Xin Zhang
Keyword(s):  
Numerical Simulation ◽  
Free Surface ◽  
Cutting Force ◽  
Tangential Force ◽  
Surface Damage ◽  
Cutting Performance ◽  
Feed Speed ◽  
Rock Damage ◽  
Cutting Depth ◽  
Diamond Sawblade

The diamond sawblade has been widely used in the field of rock mining and processing. This article, through the establishment of a numerical simulation model of diamond sawblade cutting rock, studies the influence of the distance between the diamond sawblade and free surface on cutting performance. In the process of diamond sawblade cutting rock, with the increase of the distance from the sawblade to the free surface, the average cutting force, normal force, and tangential force of the sawblade increase at first and then stabilize, and the axial force gradually decreases and tends to be stable. In the process of cutting rock with fixed depth, cutting force and rock damage are positively related to feed speed and cutting depth of the diamond sawblade. Through the statistical analysis of rock damage by image recognition program statistics, it is concluded that the feed speed and cutting depth of the sawblade have a significant impact on the rock damage value. When the distance increases to 12 mm, there is a relatively complete rock plate between the sawblade and free surface. The rock free surface damage disappears when distance reaches 16 mm. The research results provide a theoretical basis for the sawblade processing rock plate.

scholarly journals Numerical Simulation of Rock Cutting with a Diamond Sawblade Based on LS-DYNA

2019 ◽  
Vol 2019 ◽  
pp. 1-15
Author(s):  
Zhiwen Wang ◽  
Qingliang Zeng ◽  
Zhenguo Lu ◽  
Lirong Wan ◽  
Xin Zhang
Keyword(s):  
Numerical Simulation ◽  
Hard Rock ◽  
Great Influence ◽  
Cutting Parameters ◽  
Rock Cutting ◽  
Feed Speed ◽  
Specific Cutting Energy ◽  
Cutting Depth ◽  
Cutting Energy ◽  
Diamond Sawblade

Aiming at the complex nonlinear dynamic problem of cutting hard rock with diamond sawblades, the process of hard rock cutting with a diamond sawblade was studied based on ANSYS/LS-DYNA. A numerical simulation model of a diamond sawblade cutting hard rock with different rotation speeds, feed speeds, and cutting depths was established to study the effects of the cutting parameters on the cutting force and specific cutting energy consumption and on the damage to the rock. The numerical simulation results demonstrated that the feed speed and cutting depth of the diamond saw are quadratically correlated with the cutting force, but the rotation speed is negatively linearly correlated. The damage region of the rock is positively correlated with the feed speed and cutting depth of the diamond sawblade and has a negative correlation with the rotation velocity. The cutting parameters have a great influence on specific cutting energy consumption. Analysis of the relationship among the cutting parameters and the specific cutting energy with multivariate linear fitting indicated that the cutting speed and cutting depth have a great influence on the cutting energy.

scholarly journals Numerical Simulation of Rock Plate Cutting with Three Sides Fixed and One Side Free

2018 ◽  
Vol 2018 ◽  
pp. 1-21 ◽  
Author(s):  
Zhenguo Lu ◽  
Lirong Wan ◽  
Qingliang Zeng ◽  
Xin Zhang ◽  
Kuidong Gao
Keyword(s):  
Numerical Simulation ◽  
Cutting Force ◽  
Cutting Speed ◽  
Rock Cutting ◽  
Numerical Results ◽  
Peak Force ◽  
Cutting Performance ◽  
Conical Pick ◽  
Cutting Method ◽  
Cutting Angle

In order to overcome conical pick wear in the traditional rock cutting method, a new cutting method was proposed on account of increasing free surface of the rock. The mechanical model of rock plate bending under concentrated force was established, and the first fracture position was given. The comparison between experimental and numerical results indicated that the numerical method is effective. A computer code LS-DYNA (3D) was employed to study the cutting performance of a conical pick. To study the rock size influenced on the cutting performance, the numerical simulations with different thickness, width, and height of a rock plate was carried out. The numerical simulation with the different cutting parameters of cutting speed, cutting angle, and cutting position influenced on cutting performance was also carried out. The numerical results indicated that the peak force increased with the increasing thickness of rock plate. With the increasing width and height of the rock plate, the peak force decreased and then became stable. Besides, the peak force decreased with the increasing of cutting position lxp/lx. Moreover, the peak force increased and then decreased with the increasing of cutting angle. The cutting speed has nonsignificant influence on the peak force. The strong exponential relationship was obtained between the peak force and cutting position, thickness, height, and width of the rock plate at a confidence level of 0.95. A binomial relationship was observed between the peak force and cutting angel. The cutting force comparison between traditional rock cutting and rock plate cutting indicated that the new cutting method can effectively reduce peak cutting force.

scholarly journals Investigation of the influence mechanism of rock damage on rock fragmentation and cutting performance by the discrete element method

2019 ◽  
Vol 6 (5) ◽  
pp. 190116 ◽  
Author(s):  
Si-fei Liu ◽  
Shuai-feng Lu ◽  
Zhi-jun Wan ◽  
Jing-yi Cheng
Keyword(s):  
Cutting Force ◽  
Rock Cutting ◽  
Rock Breaking ◽  
Pulse Number ◽  
Rock Fragmentation ◽  
Cutting Performance ◽  
Tensile Failure ◽  
Rock Damage ◽  
Damage Factor ◽  
Mining Machinery

Rock damage is one of the key factors in the design and model choice of mining machinery. In this paper, the influence of rock damage on rock fragmentation and cutting performance was studied using PFC 2D . In PFC 2D software, it is feasible to get rock models with different damage factors by reducing the effective modulus, tensile and shear strength of bond by using the proportional factors. A linear relationship was obtained between the proportion factor and damage factor. Furthermore, numerical simulations of rock cutting with different damage factors were carried out. The results show that with the increase of damage factor, the rock cutting failure mode changes from tensile failure to brittle failure, accompanied by the propagation of macro cracks, the formation of large debris and a notable decrease in the peak cutting force. The mean cutting force is negatively correlated with the damage factor. Besides this, the instability of cutting force was evaluated by the fluctuation index and the pulse number of unit displacement. It was found that the cutting force was quite stable when the damage factor was 0.3, which improves the reliability of cutting machines. Finally, the cutting energy consumption of rock cutting with different damage factors was analysed. The results reveal that an increase of damage factor can raise the rock cutting efficiency. The aforementioned findings play a significant role in the development of assisted rock-breaking technologies and the design of cutting head layout of mining machinery.

Study on Fractal Characterization Laws of Cutting Force in CNC Turning Aeronautic Aluminium Alloy 7075-T651

2017 ◽  
Vol 748 ◽  
pp. 224-228 ◽  
Author(s):  
Bao Liang Xing ◽  
Jing Wang ◽  
Hui Ying Cao ◽  
Shu Zhong Zhang ◽  
Wei Wei ◽  
...  
Keyword(s):  
Fractal Dimension ◽  
Aluminium Alloy ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Fractal Dimensions ◽  
Feed Speed ◽  
Machining Parameters ◽  
Cutting Depth ◽  
Main Effect

Based on the experiment of turning aluminium alloy (7075-T651), the relations between the fractal dimensions of cutting forces with machining parameters are studied. Cutting speed, feed speed and cutting depth are considered as the process parameters. The cutting force in turning aluminium alloy operation are measured and the fractal dimension are calculated using the algorithm of correlation dimension. From main effect plots the fractal dimensions of three directions of cutting forces are reduced with the increase of cutting speed, increased with the increase of cutting depth and insignificant with the increase of feed speed. The mathematic models of fractal dimension of cutting force are developed using response surface methodology (RSM). The results of the ANOVA show that cutting speed and cutting depth have remarkable influence to fractal dimension Dx, Dy and Dz.

Fractal Characterization Analysis in CNC Milling Aluminium Alloy

2017 ◽  
Vol 748 ◽  
pp. 212-217 ◽  
Author(s):  
Zheng Mei Zhang ◽  
Bao Liang Xing ◽  
Jing Wang ◽  
Hui Ying Cao ◽  
Shao Hua Li
Keyword(s):  
Fractal Dimension ◽  
Aluminium Alloy ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Fractal Dimensions ◽  
Feed Speed ◽  
Machining Parameters ◽  
Cnc Milling ◽  
Cutting Depth

Based on the experiment of milling aluminium alloy (7075-T651), the relations between the fractal dimensions of cutting forces with machining parameters are studied. Cutting speed, feed speed and cutting depth are considered as the process parameters. The cutting force in milling aluminium alloy operation are measured and the fractal dimension are calculated using the algorithm of correlation dimension. From main effect plots the fractal dimensions of three directions of cutting forces are reduced with the increase of cutting speed and increased with the increase of feed speed and cutting depth. The mathematic models of fractal dimension of cutting force are developed using response surface methodology (RSM). The results of the ANOVA show that feed speed and cutting depth have remarkable influence to fractal dimension Dx and Dy, cutting speed and feed speed for Dz.

Modeling and Experimental Study on Cutting Force of Diamond Circular Saw in Cutting Granite Using Response Surface Methodology

2013 ◽  
Vol 652-654 ◽  
pp. 2191-2195 ◽  
Author(s):  
Zheng Mei Zhang ◽  
Hai Wen Xiao ◽  
Gui Zhen Wang ◽  
Shu Zhong Zhang ◽  
Shu Qin Zhang
Keyword(s):  
Response Surface Methodology ◽  
Cutting Force ◽  
Response Surface ◽  
Feed Rate ◽  
Cutting Speed ◽  
Feed Speed ◽  
Machining Parameters ◽  
Cutting Depth ◽  
First Order ◽  
Circular Saw

Based on experiment of sawing Wulian red granite with diamond circular saw, the relations between the cutting force with machining parameters are studied. Cutting speed, feed rate and cutting depth are considered as the process parameters. The cutting force in sawing granite operation are measured and the experimental results are then analyzed using response surface methodology. From the analysis, it is seen that the cutting force Fx , Fy and Fz are reduced with the increase of cutting speed and increased with the increase of feed rate and cutting depth, and the mathematical models of the cutting force are developed. By ANOVA for the cutting force models, It is concluded that the models are significant at 95% confidence level and the significant effects are the first-order of cutting speed, feed speed, cutting depth and the quadratic of cutting depth.

scholarly journals Numerical Investigation of the Rock Cutting Performance of a Circular Sawblade

2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Zhiwen Wang ◽  
Qingliang Zeng ◽  
Zhenguo Lu ◽  
Zhihai Liu ◽  
Xu Li
Keyword(s):  
Cutting Force ◽  
Great Influence ◽  
Cutting Parameters ◽  
Simulation Method ◽  
Rock Cutting ◽  
Rock Breaking ◽  
Feed Speed ◽  
Specific Cutting Energy ◽  
Cutting Depth ◽  
Cutting Energy

The rock cutting process with a circular sawblade and the rock breaking mechanism of rock are studied with a numerical simulation method in this paper. The influence of cutting parameters of the circular sawblade on cutting force, rock damage, and specific cutting energy in the process of circular sawblade cutting rock is researched. The cutting force increases with the feed speed and an increase in cutting depth and decline in rotation speed. Cutting rock with double circular sawblades can reduce cutting force. However, the specific cutting energy declines with the increase in cutting depth and the decline in the distance between the double circular sawblades. Cutting parameters have a great influence on the damage range of rock. The research results can be applied to rock processing with a circular sawblade.

Research on Wear Characteristics of CVD Composite Coated Tool in Natural Marble Cutting

2014 ◽  
Vol 941-944 ◽  
pp. 1644-1649
Author(s):  
De Hong Zhao ◽  
Guang Yu Yan ◽  
Qiong Wu
Keyword(s):  
Cutting Force ◽  
High Speed ◽  
Feed Speed ◽  
Cutting Depth ◽  
Mechanical Loss ◽  
Speed Increase ◽  
Whole Process ◽  
Coated Tool ◽  
Adhesion Wear ◽  
Milling Forces

The high speed milling test of CVD composite coated tool cutting natural marble is carried out. Measured milling forces of different parameters by the dynamometer and analyzed the influence of different parameters on the cutting force. Observed the wear appearance by the SEM and analyzed the wear mechanism of CVD tool. The results of the experiment show that the cutting force increases along with the cutting depth and feed speed increase, decreases along with the spindle speed and the influence of the cutting depth is the largest. The wear mechanisms of CVD tool when milling the natural marble include the removal of mechanical loss on the tool substrate, oxidation wear and adhesion wear. The removal of mechanical loss and adhesion wear couple with the whole process of CVD composite coated tool.

Experimental Study of Cutting Performance for Inconel 718 Milling by Various Assisted Machining Techniques

2019 ◽  
Vol 294 ◽  
pp. 129-134
Author(s):  
Shen Yung Lin ◽  
Bing Hsueh Yang
Keyword(s):  
Cutting Force ◽  
Feed Rate ◽  
Inconel 718 ◽  
Cutting Tool ◽  
Process Parameter ◽  
Spindle Speed ◽  
Cutting Performance ◽  
Subsequent Stage ◽  
Cutting Depth ◽  
Tool Service Life

The five stage experiments including without assistance, single and hybrid assisted machining systems on Inconel 718 milling were conducted in this study. First of all, the milling experiment without assistance was performed to investigate the variations of cutting performance and the results were used for a suitable process parameter planning in the subsequent stage experiments. Next, a laser assisted system was introduced in the second stage where the spacing distance between the laser spot and cutting-tool along the cutting direction was modified to test whether laser preheating may effectively reduce the cutting force. A biaxial ultrasonically assisted system with only one-axis oscillation (x or y direction) and with two-axis simultaneous oscillations (x and y directions) were subsequently introduced at the third to fourth stage experiments, respectively. While a biaxial ultrasonically and the laser assisted systems were integrated together to construct a hybrid assisted cutting system at the last stage experiment. Under these assistances, milling experiments of Inconel 718 by cutting-tool of tungsten carbide with nanoSi® coating were conducted. And the full-factorial experiments of process parameter combinations such as spindle speed, radial cutting depth and feed rate were planned. The results indicated that the laser-preheating assisted system could effectively reduce the cutting force as well as enhance the cutting performance. The effect of the biaxial ultrasonic oscillation on tool service life could greatly be promoted. Furthermore, the cutting performance exhibited in the integrated hybrid assisted milling prevails over that in milling without assistance as well as with each single assisted system. Under this hybrid assisted milling, the better surface roughness of 0.216μm was obtained under a combination of spindle speed of 6000 rpm, radial cutting depth of 0.01 mm, and feed rate of 300mm/min, accompanied by a maximum cutting-tool wear of 13.849μm.

scholarly journals Numerical simulation of induced cutting in deep coal

2019 ◽  
Vol 6 (9) ◽  
pp. 190308 ◽  
Author(s):  
Si-fei Liu ◽  
Shuai-feng Lu ◽  
Zhi-jun Wan ◽  
Hong-wei Zhang ◽  
Ke-ke Xing
Keyword(s):  
Free Surface ◽  
Energy Consumption ◽  
Cutting Force ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Vertical Direction ◽  
Confining Pressure ◽  
Cutting Performance ◽  
Induction Effect ◽  
Coal Cutting

Deep coal cutting is a hot research topic at present. In this paper, the cutting technology of three-drum shearer was proposed based on previous studies. Besides, the influence of confining pressure on coal cutting performance was studied by using the discrete element method, and the induction effect of central cutting on coal cutting performance was discussed. Moreover, coal cutting with different boundary conditions was simulated with the aid of PFC 2D software. The results show that as the confining pressure increases, the model dominated by tensile failure does not change, but the crack gradually develops from the vertical direction to the free surface of coal. The cutting debris first increases and then decreases; so does the cutting force. Under the effect of central cutting, the crack tends to develop towards the free surface of coal more, and both the peak cutting force and the specific energy consumption increase with the increase of confining pressure. Induced by central cutting, with the increase of confining pressure, the reduction value of peak cutting force increases first and then decreases while the reduction value of cutting specific energy consumption increases.

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