scholarly journals Experimental Study on Well Placement Optimization for Steam-Assisted Gravity Drainage to Enhance Recovery of Thin Layer Oil Sand Reservoirs

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-18
Author(s):  
Lei Tao ◽  
Xiao Yuan ◽  
Hao Cheng ◽  
Bingchao Li ◽  
Sen Huang ◽  
...  

SAGD (steam-assisted gravity drainage) technique is one of the most efficient thermal recovery technologies for exploiting Mackay River thin layer oil sand reservoirs. However, when making use of the traditional SAGD technique (the production and injection well are located on the same axis with the horizontal well spacing of 0 m), the steam chamber development is usually insufficient because of the high longitudinal sweep rate of steam, which seriously influences the SAGD performance for developing thin layer oil sand reservoirs especially. It is extremely important to find an economical and practicable method to promote the steam chamber development in thin oil sand reservoirs in the process of SAGD production; optimizing well placement is a reliable method. In this paper, an improved well placement method is proposed to enhance production performance of traditional SAGD, which is changing the horizontal well spacing to place the production well below of the side of the injection well (two wells are not located on the same axis). Three groups of 2D visualization experiments with different horizontal distances between two wells (0 cm, 10 cm, and 20 cm) were carried out, respectively, to observe the development and change of the steam chamber development, and to explore the EOR mechanisms. On the 2D experiment basis, optimal horizontal distance was selected to perform 3D physical simulation experiment to study and verity the production mechanism systematically. The results of 2D visualization experiment showed that the final oil recoveries of experimental groups with 10 cm and 20 cm horizontal distances were 7.6% and 2.3% higher than those of traditional SGAD (horizontal distance was 0 cm), respectively. Combined with 3D experimental results, the change in the horizontal relative position of two wells makes the steam first spread laterally between injecting and producing wells; thus, the lateral development of the steam chamber was promoted, and changes of temperature field also display that the lateral sweep area of steam was increased obviously and the form of steam chamber is changed. Meanwhile, the generation of appropriate horizontal well spacing can combine the effect of steam displacement and gravity drainage better and improve the sweep efficiency of steam. Nevertheless, the overlarge horizontal well spacing will also hinder the steam chamber development because the strength of steam overlap is weakened. Furthermore, the findings of this study help for better understanding that changing the horizontal well spacing can promote the lateral development of steam chamber, which can be used to enhance the oil recovery of thin layer oil sand reservoirs especially.

SPE Journal ◽  
2011 ◽  
Vol 16 (03) ◽  
pp. 503-512 ◽  
Author(s):  
Jyotsna Sharma ◽  
Ian D. Gates

Summary Steam-assisted gravity drainage (SAGD) has become the preferred process to recover bitumen from Athabasca deposits in Alberta. The method consists of a lower horizontal production well, typically located approximately 2 m above the base of the oil zone, and an upper horizontal injection well located roughly 5 to 10 m above the production well. Steam flows from the injection well into a steam chamber that surrounds the wells and releases its latent heat to the cool oil sands at the edge of the chamber. This research re-examines heat transfer at the edge of the steam chamber. Specifically, a new theory is derived to account for convection of warm condensate into the oil sand at the edge of the chamber. The results show that, if the injection pressure is higher than the initial reservoir pressure, convective heat transfer can be larger than conductive heat transfer into the oil sand at the edge of the chamber. However, enhancement of the heat-transfer rate by convection may not necessarily imply higher oil rates; this can be explained by relative permeability effects at the chamber edge. As the condensate invades the oil sand, the oil saturation drops and, consequently, the oil relative permeability falls. This, in turn, results in the reduction of the oil mobility, despite the lowered oil viscosity because of higher temperature arising from convective heat transfer.


2007 ◽  
Vol 10 (01) ◽  
pp. 19-34 ◽  
Author(s):  
Ian Donald Gates ◽  
Joseph Kenny ◽  
Ivan Lazaro Hernandez-Hdez ◽  
Gary L. Bunio

Summary Steam-assisted gravity drainage (SAGD) is being operated by several operators in Athabasca and Cold Lake reservoirs in Central and Northern Alberta, Canada. In this process, steam, injected into a horizontal well, flows outward, then contacts and loses its latent heat to bitumen at the edge of a depletion chamber. As a consequence, the viscosity of bitumen falls, its mobility rises, and it flows under gravity toward a horizontal production well located several meters below and parallel to the injection well. Despite many pilots and commercial operations, it remains unclear how to optimally operate SAGD. This is especially the case in reservoirs with a top-gas zone in which pilot data are nearly nonexistent. In this study, a steam-chamber operating strategy is determined that leads to optimum oil recovery for a minimum cumulative steam-to-oil ratio (SOR) in a top-gas reservoir. These findings were established from extensive reservoir-simulation runs that were based on a detailed geostatistically generated static reservoir model. The strategy devised uses a high initial chamber injection rate and pressure prior to chamber contact with the top gas. Subsequent to breakthrough of the chamber into the gas-cap zone, the chamber injection rates are lowered to balance pressures with the top gas and avoid (or at least minimize) convective heat losses of steam to the top-gas zone. The results are also analyzed by examining the energetics of SAGD. Introduction A cross-section of the SAGD process is displayed in Fig. 1. Steam is injected into the formation through a horizontal well. In Fig. 1, the wells are portrayed as points that extend into the page. Around and above the injection well, a steam-depletion chamber grows. At the edge of the chamber, heated bitumen and (steam) condensate flow under the action of gravity to a production well typically placed between 5 and 10 m below and substantially parallel to the injection well. Usually, the production well is located several meters above the base of pay. In industrial practice (Singhal et al. 1998; Komery et al. 1999), injection and production well lengths are typically between 500 and 1000 m. Because the steam chamber operates at saturation conditions, the injection pressure controls the operating temperature of SAGD. SAGD has been piloted extensively in Athabasca and Cold Lake reservoirs in Alberta (Komery et al. 1999; Butler 1997; Kisman and Yeung 1995; Ito and Suzuki 1999; Ito et al. 2004; Edmunds and Chhina 2001; Suggett et al. 2000; Siu et al. 1991; AED 2004) and is being used as a commercial technology to recover bitumen in several Athabasca reservoirs (Yee and Stroich 2004). These pilots and commercial operations have demonstrated that SAGD is technically effective, but it has not been fully established whether its operating conditions are at optimum values. This is especially the case in reservoirs in contact with gas or water zones where the optimum operating strategy remains unclear. The variability of the cumulative injected-steam (expressed in cold water equivalents, or CWE) to produced-oil ratio (cSOR) shows that some SAGD well pairs operate fairly efficiently (with cSOR between 2 and 3), whereas others operate at much greater cSOR (up to 10 and higher) (Yee and Stroich 2004). Higher cSOR means that more steam is being used per unit volume bitumen produced. The higher the steam usage, the greater the amount of natural gas combusted, and the less economic the process. One key control variable in SAGD is the temperature difference between the injected steam and the produced fluids. This value, known as the subcool, is typically maintained in a form of steamtrap control between 15 and 30°C (Ito and Suzuki 1999). The subcool is being used as a surrogate variable instead of the height of liquid above the production well. The liquid pool above the production well prevents flow of injected steam directly from the injection well to the production well, thus promoting injected steam to the outer regions of the depletion chamber and enabling delivery of its latent heat to the bitumen. The value of the optimum steamtrap subcool temperature difference and how the operating pressure impacts the optimum subcool value remains unclear. It also remains unclear how the subcool should be controlled in heterogeneous reservoirs that have top gas.


2019 ◽  
Vol 38 (4) ◽  
pp. 801-818
Author(s):  
Ren-Shi Nie ◽  
Yi-Min Wang ◽  
Yi-Li Kang ◽  
Yong-Lu Jia

The steam chamber rising process is an essential feature of steam-assisted gravity drainage. The development of a steam chamber and its production capabilities have been the focus of various studies. In this paper, a new analytical model is proposed that mimics the steam chamber development and predicts the oil production rate during the steam chamber rising stage. The steam chamber was assumed to have a circular geometry relative to a plane. The model includes determining the relation between the steam chamber development and the production capability. The daily oil production, steam oil ratio, and rising height of the steam chamber curves influenced by different model parameters were drawn. In addition, the curve sensitivities to different model parameters were thoroughly considered. The findings are as follows: The daily oil production increases with the steam injection rate, the steam quality, and the degree of utilization of a horizontal well. In addition, the steam oil ratio decreases with the steam quality and the degree of utilization of a horizontal well. Finally, the rising height of the steam chamber increases with the steam injection rate and steam quality, but decreases with the horizontal well length. The steam chamber rising rate, the location of the steam chamber interface, the rising time, and the daily oil production at a certain steam injection rate were also predicted. An example application showed that the proposed model is able to predict the oil production rate and describe the steam chamber development during the steam chamber rising stage.


2021 ◽  
Vol 48 (6) ◽  
pp. 1411-1419
Author(s):  
Yunfeng GAO ◽  
Ting'en FAN ◽  
Jinghuai GAO ◽  
Hui LI ◽  
Hongchao DONG ◽  
...  

SPE Journal ◽  
2020 ◽  
Vol 25 (06) ◽  
pp. 3366-3385
Author(s):  
Mazda Irani

Summary In Part I of this study (Irani 2018), the geomechanical effects in the reservoir associated with steam-assisted gravity drainage (SAGD) steam chamber growth was evaluated on the basis of two core assumptions: reservoir yield behavior follows that of the Mohr-Coulomb (MC) dilative behavior, and the reservoir stress response follows that of a drained sand. In Part I, it was shown that although the dilative model nicely described the shearing and the sheared zone thickness at the front of the SAGD steam chamber, it could not predict the displacements associated with cold dilation in SAGD reservoirs, in which cold dilation refers to vertical displacement created in the zone ahead of the heated zone caused by isotropic unloading generated by the pore pressure increase and the increase in far-field horizontal stress. In cold dilation, the stresses do not reach the critical state line (CSL), which defines the yield surface and should, therefore, be analyzed considering elastic behavior. A modified Cam-Clay (MCC) model, however, can be used to describe the behavior of the oil sand in the cold dilation zone before reaching the CSL. In this study and as an extension to the results presented in Part I, strains developed in the reservoir during SAGD operation are calculated using an MCC model, and the associated oil rate enhancement and displacements are evaluated. The vertical strains and displacements are compared with measured values from the extensive monitoring program conducted at the Underground Test Facility (UTF) in the late 1980s. Two aspects of geomechanical effects are compared between the cap models (Part II) and dilative models (Part I): first, prediction of the sheared zone thickness and its effect on SAGD production enhancement, and second, prediction of vertical and horizontal displacements. It is shown that consideration of the material model effects on production rates are negligible for both models and that the MCC model can predict displacements in both the heated and cold zones of the reservoir reasonably accurately. Although dilative constitutive models can be used to predict horizontal and vertical displacements in the heated zone quite accurately, they lack the ability to predict the response in the “cold dilation zone.” Another main advantage of using an MCC model is that the MCC model provides a better description of a stress path and how the reservoir mobility can affect reservoir dilation, especially in the cold dilation zone.


SPE Journal ◽  
2013 ◽  
Vol 19 (02) ◽  
pp. 280-288 ◽  
Author(s):  
Mazda Irani ◽  
Ian Gates

Summary Steam-assisted gravity drainage (SAGD) is a successful thermal-recovery technique applied in oil-sand reservoirs in which the viscosity of the oil (bitumen) is typically in the hundreds of thousands to millions of centipoise. For the in-situ production from bitumen reservoirs, bitumen viscosity must be reduced to achieve the mobility required to flow toward the production well. Many factors influence the efficiency and rate at which bitumen is mobilized. The controlling feature of steam-based recovery processes is heat transfer from the steam chamber to the formation—the greater the heat flux, the larger the oil volume heated, and the higher the oil-drainage rate. Previous studies have demonstrated that instability at the steam-chamber edge can enhance heat transfer there by creating limited-amplitude steam fingers that enlarge the heat-transfer area, thus leading to greater thermal efficiency of the recovery process. This, in turn, increases oil production. At this point, stability studies have focused on the instability between steam and oil at the edge of the chamber—none has examined the case between steam condensate and oil. In the research documented here, the stability between steam condensate and bitumen at the edge of the chamber is explored. Here, a steam-pressure diffusion equation at the moving chamber interface is derived. The perturbations of the pressure and condensate velocity are substituted into the pressure diffusion equation and Darcy's law to realize a linear-stability equation governing the growth of disturbances at the interface. The results show that the stability is controlled by moving-interface velocity and reservoir water-phase hydraulic diffusivity.


SPE Journal ◽  
2013 ◽  
Vol 18 (06) ◽  
pp. 1202-1216 ◽  
Author(s):  
Mazda Irani ◽  
Ian Gates

Summary Steam-assisted gravity drainage (SAGD) is the preferred method to extract bitumen from Athabasca oil-sand reservoirs in western Canada. In SAGD, steam, injected outward from a horizontal injection well, loses its latent heat when it contacts the cold bitumen at the edge of a steam chamber. Consequently, the viscosity of the bitumen falls several orders of magnitude, enabling it to flow under gravity toward a horizontal production well directly below to the injection well. It is commonly believed that conduction is the dominant heat-transfer mechanism at the edge of the chamber. Heat transfer by convection is not considered in classic SAGD mathematical models such as the one derived by Butler. Researchers such as Butler and Stephens (1981), Reis (1992), Akin (2005), Liang (2005), Nukhaev et al. (2006), and Azad and Chalaturnyk (2010) considered the conduction from steam to cold reservoir to be the only heat-transfer component. Farouq-Ali (1997), Edmunds (1999a, b), Ito and Suzuki (1996, 1999), Ito et al. (1998), Sharma and Gates (2011), and Irani and Ghannadi (2013) questioned the assumption that thermal conduction dominates heat transfer at the edge of a SAGD chamber. Sharma and Gates (2011) and Irani and Ghannadi (2013) studied convective flux from condensate flow at the edge of an SAGD steam chamber. Irani and Ghannadi (2013) derived a new formulation that solves the energy balance and pressure-driven condensate flow normal to the steam-chamber interface into the cold bitumen reservoir and concluded that the assumption of conduction-dominated heat transfer is valid; however, all previous analyses do not include convective heat transfer arising from draining bitumen and condensate. Although a few researchers have studied convective flux from condensate flow at the edge of an SAGD steam chamber (e.g., Sharma and Gates 2011; Irani and Ghannadi 2013), there is a lack of understanding of bitumen and condensate drainage parallel to the edge of the chamber and of its effect on transverse heat transfer into the oil sand beyond the chamber. In this study, the relative roles of convective heat flux both parallel and normal to the edge of a steam chamber are examined. The results suggest that the convective heat flux associated with flow parallel to the chamber edge is minor compared with that normal to the edge.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 427
Author(s):  
Jingyi Wang ◽  
Ian Gates

To extract viscous bitumen from oil sands reservoirs, steam is injected into the formation to lower the bitumen’s viscosity enabling sufficient mobility for its production to the surface. Steam-assisted gravity drainage (SAGD) is the preferred process for Athabasca oil sands reservoirs but its performance suffers in heterogeneous reservoirs leading to an elevated steam-to-oil ratio (SOR) above that which would be observed in a clean oil sands reservoir. This implies that the SOR could be used as a signature to understand the nature of heterogeneities or other features in reservoirs. In the research reported here, the use of the SOR as a signal to provide information on the heterogeneity of the reservoir is explored. The analysis conducted on prototypical reservoirs reveals that the instantaneous SOR (iSOR) can be used to identify reservoir features. The results show that the iSOR profile exhibits specific signatures that can be used to identify when the steam chamber reaches the top of the formation, a lean zone, a top gas zone, and shale layers.


SPE Journal ◽  
2016 ◽  
Vol 21 (02) ◽  
pp. 311-333 ◽  
Author(s):  
Sahar Ghannadi ◽  
Mazda Irani ◽  
Rick Chalaturnyk

Summary Steam-assisted gravity drainage is the method of choice to extract bitumen from Athabasca oil-sand reservoirs in Western Canada. Under reservoir conditions, bitumen is immobile because of high viscosity, and its typically high level of saturation limits the injectivity of steam. In current industry practice, steam is circulated within injection and production wells. Operators keep the steam circulating until mobile bitumen breaks through the producer and communication is established between the injector and the producer. The “startup” phase is a time-consuming process taking three or more months with no oil production. A variety of processes could be used to minimize the length of the startup phase, such as electromagnetic (EM) heating in either the induction (medium frequency) or radio-frequency ranges. Knowledge of the size of the hot zone formed by steam circulation and of the benefits of simultaneous EM-heating techniques increases understanding of the startup process and helps to minimize startup duration. The aim of the present work is to introduce an analytical model to predict startup duration for steam circulation with and without EM heating. Results reveal that resistive (electrothermal) heating with/without brine injection cannot be a preferable method for mobilizing the bitumen in startup phase. Induction slightly decreases startup time at frequencies smaller than 10 kHz, and at 100 kHz it can reduce startup time to less than two months.


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