Thermo-elastohydrodynamic lubrication simulation of the Rayleigh step bearing using the progressive mesh densification method

SIMULATION ◽  
2018 ◽  
Vol 95 (5) ◽  
pp. 395-410 ◽  
Author(s):  
Rahul Kumar ◽  
Mohammad Sikandar Azam ◽  
Subrata Kumar Ghosh ◽  
Hasim Khan
Keyword(s):  
Load Capacity ◽  
Frictional Coefficient ◽  
Elastohydrodynamic Lubrication ◽  
Accurate Solution ◽  
Effect Of Temperature ◽  
Progressive Mesh ◽  
Capacity Coefficient ◽  
Pressure Zone ◽  
Computational Mesh ◽  
Mesh Density

The paper deals with the numerical simulation of thermo-elastohydrodynamic lubrication (Thermo-EHL) condition in the Rayleigh step bearing. Thermo-EHL involves rheology of the lubricant and deformation of the structure simultaneously under the influence of pressure and temperature, which makes this regime of lubrication more complicated. It is difficult to obtain a converged and accurate solution with ease under this condition. The effect of computational mesh density plays a significant role in obtaining a converged solution rapidly. In this paper, the progressive mesh densification (PMD) method has been applied to solve the Thermo-EHL condition numerically. To find out the best possible scheme of PMD for obtaining a converged solution quickly, the results of PMD and fixed mesh density (FMD) have been compared. Based on the comparison, it has been observed that Scheme 3 of PMD takes around 30% fewer iterations compared with FMD under both elastohydrodynamic lubrication (EHL) and Thermo-EHL conditions. Adopting Scheme 3 of PMD, the effect of temperature on the load capacity, coefficient of friction, no-pressure zone, and pressure distribution in the Rayleigh step bearing has been studied. Reductions in pressure, no-pressure zone, frictional coefficient, and load capacity are observed under the Thermo-EHL condition compared to the EHL condition.

scholarly journals Performance evaluation of rough thrust pad bearing under thermo-elastohydrodynamic lubrication using an improved iterative method

2019 ◽  
Vol 20 (1) ◽  
pp. 110
Author(s):  
Rahul Kumar ◽  
Mohammad Sikandar Azam ◽  
Subrata Kumar Ghosh ◽  
Hasim Khan
Keyword(s):  
Film Thickness ◽  
Load Capacity ◽  
Frictional Coefficient ◽  
Elastohydrodynamic Lubrication ◽  
Simple Algorithm ◽  
Operating Conditions ◽  
Maximum Pressure ◽  
Transverse Orientation ◽  
Practical Applications ◽  
Transverse Roughness

The asperities present on interacting surfaces of a bearing influence the film formation when the oil film becomes thinner and thinner. The aim of this article is to study the effect of stochastic roughness on bearing performance under thermo-piezoviscous and elastic condition using an average flow model. To investigate the present operating conditions, progressive mesh densification method as a fast and simple algorithm has been applied. The results obtained indicate that transverse roughness generates higher pressure compared to other orientational roughness at various film thicknesses. Maximum pressure, mass flow rate and load capacity are larger in transverse roughness compared to other orientational roughness for all values of hydrodynamic roughness parameters. A large sensitivity in load capacity for transverse orientation compared to longitudinal at higher film thickness and small film thickness ratios are witnessed. The frictional coefficient in longitudinal orientation is large compared to transverse orientation at all values of film thickness ratio and step ratios. Materials with low elastic modulus undergo large deformation, resulting in generation of two sharp pressure peaks. These results may possess good acceptability to practical applications for studying the effect of surface roughness under thermo-elastohydrodynamic lubrication condition.

An Accurate Solution of the Gas Lubricated, Flat Sector Thrust Bearing

1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming
Keyword(s):  
Film Thickness ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Thickness Distribution ◽  
Maximum Load ◽  
Accurate Solution ◽  
Operating Conditions ◽  
Thrust Bearings ◽  
Practical Design ◽  
Minimum Film Thickness

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.

scholarly journals On the Two-Scale Modelling of Elastohydrodynamic Lubrication in Tilted-Pad Bearings

Lubricants ◽  
2018 ◽  
Vol 6 (3) ◽  
pp. 78 ◽  
Author(s):  
Gregory de Boer ◽  
Andreas Almqvist
Keyword(s):  
Surface Topography ◽  
Load Capacity ◽  
Three Dimensional ◽  
Elastohydrodynamic Lubrication ◽  
Multiscale Methods ◽  
Operating Conditions ◽  
Real Surface ◽  
Micro Scale ◽  
Macro Scale ◽  
Heterogeneous Multiscale

A two-scale method for modelling the Elastohydrodynamic Lubrication (EHL) of tilted-pad bearings is derived and a range of solutions are presented. The method is developed from previous publications and is based on the Heterogeneous Multiscale Methods (HMM). It facilitates, by means of homogenization, incorporating the effects of surface topography in the analysis of tilted-pad bearings. New to this article is the investigation of three-dimensional bearings, including the effects of both ideal and real surface topographies, micro-cavitation, and the metamodeling procedure used in coupling the problem scales. Solutions for smooth bearing surfaces, and under pure hydrodynamic operating conditions, obtained with the present two-scale EHL model, demonstrate equivalence to those obtained from well-established homogenization methods. Solutions obtained for elastohydrodynamic operating conditions, show a dependency of the solution to the pad thickness and load capacity of the bearing. More precisely, the response for the real surface topography was found to be stiffer in comparison to the ideal. Micro-scale results demonstrate periodicity of the flow and surface topography and this is consistent with the requirements of the HMM. The means of selecting micro-scale simulations based on intermediate macro-scale solutions, in the metamodeling approach, was developed for larger dimensionality and subsequent calibration. An analysis of the present metamodeling approach indicates improved performance in comparison to previous studies.

A numerical method to investigate the mixed lubrication performances of journal-thrust coupled bearings

2019 ◽  
Vol 71 (9) ◽  
pp. 1099-1107
Author(s):  
Guo Xiang Guo Xiang ◽  
Yanfeng Han ◽  
Renxiang Chen ◽  
Jiaxu Wang Jiaxu Wang ◽  
Ni Xiaokang
Keyword(s):  
Thrust Bearing ◽  
Load Capacity ◽  
Elastohydrodynamic Lubrication ◽  
Hydrodynamic Pressure ◽  
Mixed Lubrication ◽  
Hydrodynamic Effect ◽  
Asperity Contact ◽  
Content Type ◽  
Lubrication Regime ◽  
Coupled Effect

Purpose This paper aims to present a numerical model to investigate the mixed lubrication performances of journal-thrust coupled bearings (or coupled bearings). Design/methodology/approach The coupled hydrodynamic effect (or coupled effect) between the journal and the thrust bearing is considered by ensuring the continuity of the hydrodynamic pressure and the flow field at the common boundary. The mixed lubrication performances of the coupled bearing are comparatively studied for the cases of considering and not considering coupled effect. Findings The simulated results show that the hydrodynamic pressure distributions for both the journal and thrust bearing are modified due to the coupled effect. The decreased load capacity of the journal bearing and the increased load capacity of the thrust bearing can be observed when the coupled effect is considered. And the coupled effect can facilitate in reducing the asperity contact load for both the journal and thrust bearing. Additionally, the interaction between the mixed lubrication behaviors, especially for the friction coefficient, of the journal and the thrust bearing is significant in the elastohydrodynamic lubrication regime, while it becomes weak in the mixed lubrication regime. Originality/value The developed model can reveal the mutual effects of the mixed lubrication behavior between the journal and the thrust bearing.

scholarly journals Effect of Temperature Variation and Pre-Sustained Loading on the Bond between Basalt FRP Sheets and Concrete

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1530
Author(s):  
Jun He ◽  
Zhongyu Lu ◽  
Sirong Tan ◽  
Tamon Ueda ◽  
Yunfeng Pan ◽  
...  
Keyword(s):  
Bond Length ◽  
Temperature Variation ◽  
Load Capacity ◽  
Basalt Fiber ◽  
Adhesive Layer ◽  
Effect Of Temperature ◽  
Ultimate Load Capacity ◽  
Lap Shear ◽  
Sustained Loading ◽  
Effects Of Temperature

The coupled effects of temperature variation and pre-sustained loading on the bond between basalt fiber reinforced polymer (BFRP) sheets and a concrete substrate were studied. Single lap-shear test specimens were exposed to temperatures of 15, 30, 40, 50, and 60 °C for 3 h with pre-sustained loading at 35% of the ultimate load capacity (Fu). Compared with the case of 15 °C, the interfacial fracture energy of the specimens at 30 and 40 °C increased by 46% and 11%, respectively, whereas those reduced by 73% and 77% at 50 and 60 °C, respectively. The coupled effects of temperature and pre-sustained loading on the effective bond length are insignificant for the specimens at both 15 and 30 °C and the effective bond length increased to 300 mm when the temperature exceeded 40 °C. The failure crack still occurred in the concrete substrate at the temperatures of 15 and 30 °C, and changed to the debonding of the adhesive layer from the concrete substrate at the temperature above 30 °C.

Effects of Differential Scheme and Mesh Density on EHL Film Thickness in Point Contacts

2006 ◽  
Vol 128 (3) ◽  
pp. 641-653 ◽  
Author(s):  
Yuchuan Liu ◽  
Q. Jane Wang ◽  
Wenzhong Wang ◽  
Yuanzhong Hu ◽  
Dong Zhu
Keyword(s):  
Film Thickness ◽  
Numerical Solution ◽  
System Approach ◽  
Elastohydrodynamic Lubrication ◽  
Mesh Size ◽  
Point Contacts ◽  
Wide Range ◽  
Mesh Density ◽  
Differential Scheme

This paper investigates the effects of differential scheme and mesh density on elastohydrodynamic lubrication (EHL) film thickness based on a full numerical solution with a semi-system approach. The solution variation with different schemes and mesh sizes is revealed based on a set of numerical cases in a wide range of central film thickness from several hundred nanometers down to a few nanometers. It is observed that when the film is thick, the effects of differential schemes and mesh density are not significant. However, if the film becomes ultra-thin, e.g., below 10–20 nanometers, the influence of mesh density and differential schemes becomes more significant, and a proper dense mesh and differential scheme may be highly desirable. The present study also indicates that the solutions from the 1st-order backward scheme give the largest film thickness among all the solutions from different schemes at the same mesh size.

3-D Numerical Simulation and Experiment Study on the Wear of Piston Ring-Cylinder Liner

2010 ◽  
Vol 139-141 ◽  
pp. 1036-1039 ◽  
Author(s):  
Jian Ping Zhang ◽  
Yan Kun Jiang ◽  
Xin Liu ◽  
Zhe Lin Dong
Keyword(s):  
Diesel Engine ◽  
Piston Ring ◽  
Elastohydrodynamic Lubrication ◽  
Cylinder Liner ◽  
Effect Of Temperature ◽  
Wear Loss ◽  
Asperity Contact ◽  
Warm Start ◽  
Deformation Equation ◽  
Marine Diesel

Aiming at a large marine diesel engine, a mathematical model for the 3-D elastohydrodynamic lubrication analysis of piston ring-cylinder liner was presented. The average Reynolds equation and asperity contact approach were combined with the elastic deformation equation. The asymmetry in the circumferential direction, gas blowby and the effect of temperature and pressure on the oil density and viscosity were considered. The 3-D wear simulation of piston ring-cylinder liner was performed when the diesel engine was operated under warm start and cold start conditions, respectively. The 3-D distribution rules show that the first gas ring has the biggest wear loss, and the maximum wear loss of cylinder liner occurs in the vicinity of TDCF. Finally, the results matched well with the wear measurements, and it indicates the present method is effective and can help engineers to improve the tribological performance of the diesel engine.

scholarly journals Influence of boundary conditions in FEM model on structural behaviour of thin-walled steel beams strengthened by CFRP tapes

2020 ◽  
Vol 19 (2) ◽  
pp. 073-086
Author(s):  
Katarzyna Rzeszut ◽  
Ilona Szewczak ◽  
Patryk Rozylo
Keyword(s):  
Boundary Conditions ◽  
Laboratory Tests ◽  
Numerical Models ◽  
Load Capacity ◽  
Steel Beams ◽  
Structural Behaviour ◽  
Fem Model ◽  
Mesh Density ◽  
Newton Raphson ◽  
Thin Walled

The main aim of the study is verification and validation of FEM numerical model of beams made of thin-walled steel profiles retrofitted by CFRP tapes Sika CarboDur S. Validation is are carried out based on own laboratory tests conducted on “Blachy Pruszyński” S-type beams. The CFRP tape are bonded to the beam at compressed or tensioned flange. The most important part of this study is focused on investigation of boundary conditions influence in FEM model developed in Abaqus program. Moreover the numerical models are also tested in terms of different mesh density and types of finite elements. Numerical analyses are carried out using Newton-Raphson iterative method to solve non-linear equilibrium equation. In the paper special attention is paid to the evaluation of the possibility to increase the load capacity of the beams by appropriate localisation of CFRP tape.

Progressive Mesh Densification Method for Numerical Solution of Mixed Elastohydrodynamic Lubrication

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Wei Pu ◽  
Jiaxu Wang ◽  
Dong Zhu
Keyword(s):  
Surface Roughness ◽  
Numerical Solution ◽  
Numerical Solutions ◽  
Initial Conditions ◽  
Solution Process ◽  
Elastohydrodynamic Lubrication ◽  
Operating Conditions ◽  
Machined Surface ◽  
Progressive Mesh ◽  
Wide Range

Numerical solution of mixed elastohydrodynamic lubrication (EHL) is of great importance for the study of lubrication formation and breakdown, as well as surface failures of mechanical components. However, converged and accurate numerical solutions become more difficult, and solution process with a fixed single discretization mesh for the solution domain appears to be quite slow, especially when the lubricant films and surface contacts coexist with real-machined roughness involved. Also, the effect of computational mesh density is found to be more significant if the average film thickness is small. In the present study, a set of sample cases with and without machined surface roughness are analyzed through the progressive mesh densification (PMD) method, and the obtained results are compared with those from the direct iteration method with a single fixed mesh. Besides, more numerical analyses with and without surface roughness in a wide range of operating conditions are conducted to investigate the influence of different compound modes in order to optimize the PMD procedure. In addition, different initial conditions are used to study the effect of initial value on the behaviors of this transient solution. It is observed that, no matter with or without surface roughness considered, the PMD method is stable for transient mixed EHL problems and capable of significantly accelerating the EHL solution process while ensuring numerical accuracy.

Research on the Effect of Whole Cylinder Block on EHL Performance of Main Bearings Considering Crankshaft Deformation for Internal Combustion Engine

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Jun Sun ◽  
Xiaoxia Cai ◽  
Liping Liu
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Frictional Coefficient ◽  
Elastohydrodynamic Lubrication ◽  
Internal Combustion ◽  
Cylinder Block ◽  
Bearing Surface ◽  
Main Bearing ◽  
Compliance Matrix ◽  
Working Cycle

In this paper, the analyses of elastohydrodynamic lubrication (EHL) of crankshaft bearings considering the deformation of the whole cylinder block and crankshaft under load were carried out for the crankshaft bearing system of a four-stroke four-cylinder internal combustion engine. The lubrication of crankshaft bearing was analyzed by dynamic method. The deformation of bearing surface under pressure of oil film was calculated by compliance matrix method. The results show that when the crankshaft deformation under load is considered, compared with the results of not considering the deformation of cylinder block, the maximum film pressure decreases, the minimum film thickness increases, and the end leakage flow-rate and frictional coefficient of journal surface change little in an engine working cycle when considering the deformation of cylinder block. The models of the whole cylinder block and the single main bearing housing were used, respectively, to calculate the deformation of main bearing surface in the analyses. The results show that the calculation accuracy of the elastohydrodynamic lubrication analyses of crankshaft main bearings can be met basically by applying the simple model based on the single main bearing housing to calculate the elastic deformation of main bearing surface.

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