Statistical extrapolation methods for estimating extreme loads on wind turbine blades under turbulent wind conditions and stochastic material properties

2020 ◽  
pp. 0309524X2093620
Author(s):  
Panagiotis N Schinas ◽  
Dimitris I Manolas ◽  
Vasilis A Riziotis ◽  
Theodore P Philippidis ◽  
Spyros G Voutsinas

According to the IEC Standard 61400-1, designers of wind turbines are required to apply statistical extrapolation techniques to estimate the extreme (ultimate) load. In the present article, the certification procedure is assessed under the uncertainty of the material properties using a simulated load time series of the National Renewable Energy Laboratory 5MW reference wind turbine rotor. The uncertainty of the material properties is introduced in the elastic properties of the composite materials based on the OptiDAT composite material database. The assessment relies on the comparison of the estimated blade extreme loads and deflections, obtained for the reference and the stochastically varied material properties. It is found that the variability of the material properties does not affect the estimated ultimate moments (differences < 1.5%) but affects the maximum flapwise deflection (differences ~8%). It is concluded that the peak over threshold peak extraction technique and the three-parameter Weibull fitting functions outperform among those considered in the article.

Author(s):  
Sayem Zafar ◽  
Mohamed Gadalla

A small horizontal axis wind turbine rotor was designed and tested with aerodynamically efficient, economical and easy to manufacture blades. Basic blade aerodynamic analysis was conducted using commercially available software. The blade span was constrained such that the complete wind turbine can be rooftop mountable with the envisioned wind turbine height of around 8 m. The blade was designed without any taper or twist to comply with the low cost and ease of manufacturing requirements. The aerodynamic analysis suggested laminar flow airfoils to be the most efficient airfoils for such use. Using NACA 63-418 airfoil, a rectangular blade geometry was selected with chord length of 0.27[m] and span of 1.52[m]. Glass reinforced plastic was used as the blade material for low cost and favorable strength to weight ratio with a skin thickness of 1[mm]. Because of the resultant velocity changes with respect to the blade span, while the blade is rotating, an optimal installed angle of attack was to be determined. The installed angle of attack was required to produce the highest possible rotation under usual wind speeds while start at relatively low speed. Tests were conducted at multiple wind speeds with blades mounted on free rotating shaft. The turbine was tested for three different installed angles and rotational speeds were recorded. The result showed increase in rotational speed with the increase in blade angle away from the free-stream velocity direction while the start-up speeds were found to be within close range of each other. At the optimal angle was found to be 22° from the plane of rotation. The results seem very promising for a low cost small wind turbine with no twist and taper in the blade. The tests established that non-twisted wind turbine blades, when used for rooftop small wind turbines, can generate useable electrical power for domestic consumption. It also established that, for small wind turbines, non-twisted, non-tapered blades provide an economical yet productive alternative to the existing complex wind turbine blades.


2014 ◽  
Vol 970 ◽  
pp. 67-73 ◽  
Author(s):  
Ali Nawaz Mengal ◽  
Saravanan Karuppanan ◽  
Azmi Abdul Wahab

Wind turbine blades are the major structural element and highest cost component in the wind power system. Modern wind turbine blade sizes are increasing, and the driving motivation behind this is to increase the efficiency and energy output per unit rotor area, and to reduce the cost per kilowatt hour. However due to the increase in size the material selection for wind turbine has become critical and complex. To achieve the desired materials to improve the design of wind turbine blades several factors such as high fatigue strength, less weight, less cost and potential of recycling must be focused. Basalt fiber is a relative newcomer to fiber reinforced polymers and structural composites. Basalt fiber with their excellent mechanical properties represents an interesting alternative composite material for modern wind turbine blades. Some manufacturers claim that basalt fiber has similar or better properties than S-2 glass fiber and its cheaper than carbon fiber. Basalt fiber together with carbon fiber are the most advanced and interesting area of hybrid technologies. This paper reviews extra ordinary properties of basalt fiber over other fiber reinforced composites and highlight how the basalt special properties together with carbon fiber will reduce the weight and cost of wind turbine blades while improving their performance. This paper also demonstrates why the basalt carbon hybrid composite material will be an ideal alternative for the wind turbine rotor blades.


Author(s):  
M. McGugan ◽  
G. Pereira ◽  
B. F. Sørensen ◽  
H. Toftegaard ◽  
K. Branner

The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind.


Author(s):  
P. A. Joosse ◽  
M. J. Blanch ◽  
A. G. Dutton ◽  
D. A. Kouroussis ◽  
T. P. Philippidis ◽  
...  

Wind turbine blade certification tests, comprising a static test, a fatigue test, and finally a residual strength test, often involve sudden audible cracking sounds from somewhere within the blade, without the operators being able to locate the noise source, or to determine whether damage (minor or major) has occurred. A current EC-funded research project is looking at the possibility of using acoustic emission (AE) monitoring during testing of fibre composite blades to detect such events and assess the blade condition. AE can both locate and characterise damage processes in blades, starting with non-audible signals occurring due to damage propagation at relatively low loads. The test methodology is discussed in the context of the blade certification procedure and results are presented from a series of static and fatigue blade tests to failure in the laboratory. Inferences are drawn about small differences in the manufacture of the nominally identical blades and conclusions are presented for the application of the methodology.


Author(s):  
M. H. Hansen

The aeroelastic stability of a three-bladed wind turbine is considered with respect to classical flutter. Previous studies have shown that the risk of stall-induced vibrations of turbine blades is related to the dynamics of the complete turbine, for example does the aerodynamic damping of a rotor whirling mode depend highly on the tower stiffness. The results of this paper indicate that the turbine dynamics also affect the risk of flutter. The study is based on an eigenvalue analysis of a linear aeroelastic turbine model. In an example of a MW sized turbine, the critical frequency of the first torsional blade mode is determined for which flutter can occur under normal operation conditions. It is shown that this critical torsional frequency is higher when the blades are interacting through the hub with the remaining turbine, than when all blades are rigidly clamped at the root. Thus, the dynamics of the turbine has increased the risk of flutter.


Fluids ◽  
2020 ◽  
Vol 5 (1) ◽  
pp. 25 ◽  
Author(s):  
Michael Parker ◽  
Douglas Bohl

The placement of a cylindrical body in a flow alters the velocity and pressure fields resulting in a local increase in the flow speed near the body. This interaction is of interest as wind turbine rotor blades could be placed in the area of increased wind speed to enhance energy harvesting. In this work the aerodynamic performance of two short aspect ratio (AR = 0.93) cylindrical bodies was evaluated for potential use in “accelerated wind” applications. The first cylinder was smooth with a constant diameter. The diameter of the second cylinder varied periodically along the span forming channels, or corrugations, where wind turbine blades could be placed. Experiments were performed for Reynolds numbers ranging from 1 × 105 to 9 × 105. Pressure distributions showed that the smooth cylinder had lower minimum pressure coefficients and delayed separation compared to the corrugated cylinder. Velocity profiles showed that the corrugated cylinder had lower peak speeds, a less uniform profile, and lower kinetic energy flux when compared to the smooth cylinder. It was concluded that the smooth cylinder had significantly better potential performance in accelerated wind applications than the corrugated cylinder.


2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
V. García ◽  
L. Vargas ◽  
A. Acuña ◽  
J. B. Sosa ◽  
E. Durazo ◽  
...  

Here we use finite element analysis to determine the suitability of basalt fiber as a substitute for E-glass in structural applications, which would improve the cost effectiveness of small wind turbine blades. Five NACA (National Advisory Committee for Aeronautics) profiles were evaluated to select the optimum shape for the wind operation conditions. To obtain the wind load pressure distribution over the blade, a computational aerodynamic analysis by CFD (computational fluid dynamics) was performed based on the blade’s design and operating conditions. Material properties and mechanical tests were carried out to obtain the fiber volume fraction, density, Young’s modulus, shear modulus, and Poisson relation of polymeric matrix composites made using basalt and fiberglass. The obtained wind loads and material properties were used on a FEM (finite element model) analysis to evaluate the structural behavior of the blade under normal and critical operating conditions. Both fibers meet the structural requirements under normal operating conditions. We detected a reduction of 4% in the blade stress when basalt fibers are used instead of glass fibers, and a reduction of 68% in the total deformation for a critical load case of 40 m/s was obtained when using basalt fibers, which met the structural requirements and maximum power generation required for this wind turbine design.


Author(s):  
James Locke ◽  
Ulyses Valencia ◽  
Kosuke Ishikawa

This study presents results obtained for three designs of the Northern Power Systems (NPS) 9.2-meter version of the ERS-100 wind turbine rotor blade. The ERS-100 wind turbine rotor blade was designed and developed by TPI composites. The baseline design uses e-glass unidirectional fibers in combination with ±45-degree and random mat layers for the skin and spar cap. This project involves developing structural finite element models of the baseline design and carbon hybrid designs with twist-bend coupling. All designs were evaluated for a unit load condition and two extreme wind conditions. The unit load condition was used to evaluate the static deflection, twist and twist-coupling parameter. Maximum deflections and strains were determined for the extreme wind conditions. Buckling eigenvalues were determined for a tip load condition. The results indicate that carbon fibers can be used to produce twist-coupled designs with comparable deflections, strains and buckling loads.


2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
S. Wijewardana ◽  
M. H. Shaheed ◽  
R. Vepa

An active and optimum controller is applied to regulate the power output from a wind turbine rotor. The controller is synthesized in two steps. The first step defines the equilibrium operation point and ensures that the desired equilibrium point is stable. The stability of the equilibrium point is guaranteed by a control law that is synthesized by applying the methodology of model predictive control (MPC). The method of controlling the turbine involves pitching the turbine blades. In the second step the blade pitch angle demand is defined. This involves minimizing the mean square error between the actual and desired power coefficient. The actual power coefficient of the wind turbine rotor is evaluated assuming that the blade is capable of stalling, using blade element momentum theory. This ensures that the power output of the rotor can be reduced to any desired value which is generally not possible unless a nonlinear stall model is introduced to evaluate the blade profile coefficients of lift and drag. The relatively simple and systematic nonlinear modelling and MPC controller synthesis approach adopted in this paper clearly highlights the main features on the controller that is capable of regulating the power output of the wind turbine rotor.


2020 ◽  
Vol 2020 ◽  
pp. 1-9 ◽  
Author(s):  
Emmanuel Yeboah Osei ◽  
Richard Opoku ◽  
Albert K. Sunnu ◽  
Muyiwa S. Adaramola

Small wind turbine power generation systems have the potential to meet the electricity demand of the residential sector in developing countries. However, due to their exposure to low Reynolds number (Re) flow conditions and associated problems, specific airfoils are required for the design of their blades. In this research, XFOIL was used to develop and test three high performance airfoils (EYO7-8, EYO8-8, and EYO9-8) for small wind turbine application. The airfoils were subsequently used in conjunction with Blade Element Momentum Theory to develop and test 3-bladed 6 m diameter wind turbine rotors. The aerodynamic performance parameters of the airfoils tested were lift, drag, lift-to-drag ratio, and stall angle. At Re=300,000, EYO7-8, EYO8-8, and EYO9-8 had maximum lift-to-drag ratios of 134, 131, and 127, respectively, and maximum lift coefficients of 1.77, 1.81, and 1.81, respectively. The stall angles were 12° for EYO7-8, 14° for EYO8-8, and 15° for EYO9-8. Together, the new airfoils compared favourably with other existing low Re airfoils and are suitable for the design of small wind turbine blades. Analysis of the results showed that the performance improvement of the EYO-Series airfoils is as a result of the design optimization that employed an optimal thickness-to-camber ratio (t/c) in the range of 0.85–1.50. Preliminary wind turbine rotor analysis also showed that the EYO7-8, EYO8-8, and EYO9-8 rotors had maximum power coefficients of 0.371, 0.366, and 0.358, respectively.


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