Experimental studies on mechanical properties and toughening mechanisms of PA6/zeolite nanocomposites

Author(s):  
Rasool Mohsenzadeh

In recent years, polymer/inorganic nanocomposite have attracted the attention of researchers because of the many superior properties. Incorporation of nano-zeolite as a spherical nano-particle, into the PA6 matrix, can improve the stiffness-toughness properties simultaneously. PA6/zeolite nanocomposites standard mechanical testing specimens, containing different fractions (2.5, 5 and 7.5 wt.%) of nanosized zeolite particles were produced by utilizing a twin screw extruder and injection molding. The mechanical properties were characterized and the morphology was studied using scanning electron microscopy (SEM). The SEM micrograph showed that nano-zeolite were uniformly distributed in the PA6 matrix. The incorporation of nano-zeolite into PA6, increased the tensile strength, tensile modulus, flexural strength, flexural modulus and impact strength. Moreover, nano-zeolite stiffen and toughen PA6 simultaneously, and optimal properties were achieved at 5 wt.% of PA6/zeolite in flexural strength and impact strength. A number of strengthening mechanisms including crack pinning and crack deflection were detected for nanocomposite gear samples.

2014 ◽  
Vol 1025-1026 ◽  
pp. 215-220 ◽  
Author(s):  
Sasirada Weerasunthorn ◽  
Pranut Potiyaraj

Fumed silica particles (SiO2) were directly added into poly (butylene succinate) (PBS) by melt mixing process. The effects of amount of fumed silica particles on mechanical properties of PBS/fumed silica composites, those are tensile strength, tensile modulus, impact strength as well as flexural strength, were investigated. It was found that the mechanical properties decreased with increasing fumed silica loading (0-3 wt%). In order to increase polymer-filler interaction, fumed silica was treated with 3-glycidyloxypropyl trimethoxysilane (GPMS), and its structure was analyzed by FT-IR spectrophotometry. The PBS/modified was found to possess better tensile strength, tensile modulus, impact strength and flexural strength that those of PBS/fumed silica composites.


Author(s):  
Zahid Iqbal Khan ◽  
Zurina Binti Mohamad ◽  
Abdul Razak Bin Rahmat ◽  
Unsia Habib ◽  
Nur Amira Sahirah Binti Abdullah

This work explores a novel blend of recycled polyethylene terephthalate/polyamide 11 (rPET/PA11). The blend of rPET/PA11 was introduced to enhance the mechanical properties of rPET at various ratios. The work’s main advantage was to utilize rPET in thermoplastic form for various applications. Three different ratios, i.e. 10, 20 and 30 wt.% of PA11 blend samples, were prepared using a twin-screw extruder and injection moulding machine. The mechanical properties were examined in terms of tensile, flexural and impact strength. The tensile strength of rPET was improved more than 50%, while the increase in tensile strain was observed 42.5% with the addition of 20 wt.% of PA11. The improved properties of the blend were also confirmed by the flexural strength of the blends. The flexural strength was increased from 27.9 MPa to 48 MPa with the addition of 30 wt.% PA11. The flexural strain of rPET was found to be 1.1%. However, with the addition of 10, 20 and 30 wt.% of PA11, the flexural strain was noticed as 1.7, 2.1, and 3.9% respectively. The impact strength of rPET/PA11 at 20 wt.% PA11 was upsurged from 110.53 to 147.12 J/m. Scanning electron microscopy analysis revealed a dispersed PA11 domain in a continuous rPET matrix morphology of the blends. This work practical implication would lead to utilization of rPET in automobile, packaging, and various industries.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


2011 ◽  
Vol 221 ◽  
pp. 27-31 ◽  
Author(s):  
Rong Xian Ou ◽  
Qing Wen Wang ◽  
Fei Pin Yuan ◽  
Bao Yu Liu ◽  
Wei Jun Yang

Hydrolyzed Kevlar fibers (KFs) were compouded into high-density polyethylene (HDPE) with wood flour (WF) by twin-screw/single-screw extruder to investigate the reinforcement effects of KFs on the mechanical properties of conventional WF/HDPE composites. Maleated HDPE (MAPE) was used as a compatibilizer. The mechanical properties significantly improved as the KFs loading increases in the presence of 4% MAPE, such as tensile strength 14.7%, tensile modulus 12.4%, flexural strength 22.2%, flexural modulus 22.4%, and impact strength 41.7% with 2 wt.% KFs compared to WF/HDPE composite with MAPE. The fiber matrix morphology of the interface region in the composites was examined using scanning electron microscopy (SEM).


2010 ◽  
Vol 21 (1) ◽  
pp. 55-59 ◽  
Author(s):  
Fabiana Gouveia Straioto ◽  
Antonio Pedro Ricomini Filho ◽  
Alfredo Júlio Fernandes Neto ◽  
Altair Antoninha Del Bel Cury

The addition of different polymers, such as polytetrafluorethylene (PTFE), to denture base resins could be an option to modify acrylic resin mechanical properties. This study evaluated the surface hardness, impact and flexural strength, flexural modulus and peak load of 2 acrylic resins, one subjected to a long and another subjected to a short polymerization cycle, which were prepared with or without the addition of 2% PTFE. Four groups were formed according to the polymerization cycle and addition or not of PTFE. Forty specimens were prepared for each test (10 per group) with the following dimensions: hardness (30 mm diameter x 5 mm thick), impact strength (50 x 6 x 4 mm) and flexural strength (64 x 10 x 3.3 mm) test. The results of the flexural strength test allowed calculating flexural modulus and peak of load values. All tests were performed in accordance with the ISO 1567:1999 standard. Data were analyzed statistically by ANOVA and Tukey's test with the level of significance set at 5%. No statistically significant differences (p>0.05) were found for surface hardness. Flexural strength, impact strength and peak load were significantly higher (p<0.05) for resins without added PTFE. The flexural modulus of the acrylic resin with incorporated 2% PTFE polymerized by long cycle was significantly higher (p<0.05) than that of the other resins. Within the limits of this study, it may be concluded that the addition of PTFE did not improve the mechanical properties of the evaluated acrylic resins.


2014 ◽  
Vol 7 (1) ◽  
pp. 94-108
Author(s):  
Amer Hameed Majeed ◽  
Mohammed S. Hamza ◽  
Hayder Raheem Kareem

The study covers the effect of nanocarbon black particles (N220) on some important mechanical properties of epoxy reinforced with it [carbon black nanoparticles]. The nanocomposites were prepared with (1 to 10 wt. %) of carbon black nanoparticles using ultrasonic wave bath machine dispersion method. The results had shown that the tensile strength , tensile modulus of elasticity, flexural strength and impact strength are improved by (24.02%,7.93%,17.3% and 6% ) respectively at 2wt % .The compressive strength and hardness are improved by (44.4%, 12%) at 4wt%.


2016 ◽  
Vol 36 (2) ◽  
pp. 157-163 ◽  
Author(s):  
Ayyanar Athijayamani ◽  
Balasubramaniam Stalin ◽  
Susaiyappan Sidhardhan ◽  
Azeez Batcha Alavudeen

Abstract The present study describes the preparation of aligned unidirectional bagasse fiber-reinforced vinyl ester (BFRVE) composites and their mechanical properties such as tensile, flexural, shear and impact strength. Composites were prepared by a hand lay-up technique developed in our laboratory with the help of a hot press. Mechanical properties were obtained for different fiber contents by varying the number of layers. The obtained tensile property values were compared with the theoretical results. The results show that the tensile strength increased linearly up to 44 wt% and then dropped. However, the tensile modulus increased linearly from 17 wt% to 60 wt%. In the case of flexural properties, the flexural strength increased up to 53 wt% and started to decrease. However, the flexural modulus also increased linearly up to 60 wt%. The impact strength values were higher than the matrix materials for all the specimens. The short beam shear strength values were also increased up to 53 wt% and then dropped. The modified Bowyer and Bader (MBB) model followed by the Hirsch model shows a very good agreement with experimental results in both tensile strength and modulus.


2014 ◽  
Vol 554 ◽  
pp. 194-198
Author(s):  
Abdul Manan Siti Najihah ◽  
Zurina Mohamad

The objective of the study is to improve the mechanical properties of Polylactic acid (PLA)/Ethylene Vinyl Acetate (EVA) blend. The blend was prepared via twin screw extruder and compression molding with different composition. The effect of different blend ratio on the mechanical properties was investigated by Tensile and Flexural test. The mechanical properties of PLA shown an improvement compared to the pure PLA with the incorporation of EVA. The flexural modulus increased with the increased of EVA content, while the tensile and flexural strength also increased when EVA increased. The optimum tensile and flexural strength was at 90PLA/10EVA of blends ratio.


2013 ◽  
Vol 747 ◽  
pp. 395-398 ◽  
Author(s):  
Ahmad Bilal ◽  
Richard Lin ◽  
Krishnan Jayaraman

In recent years, the use of agro-wastes, such as rice husk (RH), in the manufacture of thermoplastic composites to replace wood fibres has emerged as a promising field of interest. Linear medium density polyethylene (LMDPE) and ground rice husk (GRH) were used to manufacture composites. The D-optimal design routine in Design Expert software was used to select ten different blends with different percentages of RH, MDPE and compatibiliser, maleated polyethylene (MAPE) along with four replicate blends. RH was varied between 15 to 50 wt%, MAPE between 1 to 6 wt% and MDPE between 44 to 84 wt%. The effects of RH, MDPE and MAPE content on the mechanical properties of the manufactured composites were examined. The results show that tensile and flexural properties of the composites were improved, whereas, Charpy impact strength was decreased with increasing RH loading. The effect of MAPE on tensile strength and Charpy impact strength was significant, but its effect was negligible on tensile modulus, flexural strength and flexural modulus of the composites.


BioResources ◽  
2020 ◽  
Vol 15 (2) ◽  
pp. 3427-3442
Author(s):  
Vedat Çavuş ◽  
Fatih Mengeloğlu

Neat polypropylene (PP)- and post-industrial recycled polypropylene (rPP)-based wood-plastic composites (WPC) were manufactured using 40% mahogany wood flour (WF). The effect of particle size (0.074 to 0.149 mm, 0.177 to 0.250 mm, and 0.400 to 0.841 mm) on the selected properties of PP and rPP composites was studied. The influence of 3% maleic anhydride grafted polypropylene (MAPP) presence in the formulation was also evaluated. Test specimens were manufactured using a combination of extrusion and injection molding processes. The density and mechanical properties, such as flexural strength, flexural modulus, tensile strength, tensile modulus, elongation at break, hardness and impact strength values were determined. Morphology of the manufactured composites was also studied using scanning electron microscopy (SEM) analysis. Results showed that the particle size, polypropylene type (neat or recycled), and presence of MAPP had important effects on WPC’s properties. Density, flexural modulus, tensile modulus, and impact strength values increased with decreased particle size regardless of the presence of MAPP. Flexural strength values increased with decreased particle size without MAPP. Regardless of particle size, addition of MAPP in composites provided higher flexural strength, flexural modulus, tensile strength, and tensile modulus values but lower elongation at break values compared to composites without MAPP.


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