Effect of surface roughness topography on percolation characteristic of contact interface
The contact geometry of rough surfaces markedly affects the functional properties such as sealing and lubrication. The effect of surface roughness on the percolation characteristic of elastic contact was studied. The elastic contact of randomly rough surfaces with a glass plate was performed using four different surface roughnesses of silicone rubber blocks as specimens. The results illustrate that the percolation threshold was significantly affected by the valley morphology of a surface. The increase in depth and void volume of valleys improved the connectivity between valleys, but impeded the coalescence of contact clusters, resulting in the extinction of the spanning void cluster allowing fluid flow when the relative contact area was large. Furthermore, the critical pressure and connectivity at the percolation threshold were related to the maximum peak height and autocorrelation length of a surface, respectively.