Analysis of susceptor temperature during microwave heating and characterization of Ni-30Cr3C2 clads

Author(s):  
Sandeep Bansal ◽  
Dheeraj Gupta ◽  
Vivek Jain

Hydropower plants are experiencing huge revenue losses due to the failure of hydro turbines caused by cavitation. Surface modification could be a feasible solution to tackle this problem. Microwave processing of metallic materials to coat/clad has gained popularity in recent years. In the current study, microwave exposure time by analyzing susceptor temperature is optimized to get sound clads. Nickel-based and Cr3C2-reinforced clad on SS-316 substrate is developed for cavitation erosion resistance. The clads have been developed in a domestic microwave oven of 2.45 GHz and 900 W. The Ni + 30% Cr3C2 developed clad has been characterized through various standard mechanical and metallurgical techniques like X-ray diffraction, scanning electron microscopy, energy-dispersive spectroscopy, Vicker’s micro-hardness, porosity measurement, and flexural study. The presence of various carbide and intermetallic phases Cr2Ni3, Cr7C3, CrSi, SiO2, and FeNi3 is confirmed from the X-ray diffraction pattern. The distribution of hard carbide phases into soft matrix is confirmed from the microstructural investigation. Vicker’s microhardness study confirms the enhanced average microhardness of the clad region by 2.5 times of the substrate. The analysis of porosity shows significantly less (0.98%) porosity. The flexural study of developed clads by using three-point bending test is evaluated and flexural strength and deformation index values of developed clads of 814 ± 11.5 MPa and 2.29 × 10−4 mm N−1 respectively are observed.

2013 ◽  
Vol 662 ◽  
pp. 84-87
Author(s):  
Yong Jiang ◽  
Jian Cheng Deng ◽  
Yan Huai Ding ◽  
Jiu Ren Yin ◽  
Ping Zhang

MnO2 nanowires with large aspect ratio were successfully synthesized via a hydrothermal method. In this method, Mn(NO3)2 was as a source of manganese and NH4NO3 as an oxidant. The structure and morphology of the MnO2 nanowires were characterized by X ray diffraction (XRD) and scanning electron microscope (SEM). Their lateral elastic modulus was characterized via a nanoscale three-point bending test by atomic force microscopy (AFM) equipped with picoforce. The results indicate that the crystal form of MnO2 was β-MnO2. The elastic modulus of the nanowires decreased with the increase in nanowire diameter. This elastic modulus was in the range of 33.36-77.84GPa as the diameter ranged from 240 to 185nm.


2021 ◽  
Vol 1016 ◽  
pp. 1790-1796
Author(s):  
Maxim Syrtanov ◽  
Egor Kashkarov ◽  
Tatyana Murashkina ◽  
Nahum Travitzky

This paper describes the influence of sintering temperature on phase composition and microstructure of paper-derived Ti3AlC2 composites fabricated by spark plasma sintering. The composites were sintered at 100 MPa pressure in the temperature range of 1150-1350 °C. Phase composition and microstructure were analyzed by X-ray diffraction and scanning electron microscopy, respectively. The multiphase structure was observed in the sintered composites consisting of Ti3AlC2, Ti2AlC, TiC and Al2O3 phases. The decomposition of the Ti3AlC2 phase into Ti2AlC and TiC carbide phases was observed with temperature rise. The total content of Ti3AlC2 and Ti2AlC phases was reduced from 84.5 vol.% (1150 °C) to 69.5 vol.% (1350 °C). The density of composites affected by both the content of TiC phase and changes in porosity.


2010 ◽  
Vol 89-91 ◽  
pp. 73-78
Author(s):  
Caroline Luis ◽  
Monique Gaspérini ◽  
Thierry Chauveau

This paper focuses on the analysis of the microstructure and of the texture through the sheet thickness after temper rolling of very thin ferritic steels. The study uses EBSD and X-Ray diffraction. Comparison is made between an interstitial-free (IF) steel and of some industrial low carbon ferritic steels used after ageing. The experimental results are discussed with respect to the anisotropy of the mechanical behaviour after temper rolling during simple shear tests.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Hongqin Ding ◽  
Shuyun Jiang

This technical brief studied the cavitation erosion behavior of the silicified graphite. The phase constituents, surface microstructure, and chemical compositions of silicified graphite were examined by using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS), respectively. Cavitation experiments were carried out by using an ultrasonic vibration test system. The experimental results show that the silicified graphite exhibits an excellent cavitation erosion resistance; this can be attributed to the fact that the silicified graphite has the characteristics of both the silicon carbide and the graphite. The SEM morphology studies of the erosion surfaces indicated that the inherent brittleness of SiC ceramic material results in the formation of erosion pits on the surface of silicified graphite.


2018 ◽  
Vol 15 (2) ◽  
pp. 151-158 ◽  
Author(s):  
K.G. Anupriya ◽  
P. Hemalatha

Single crystals of Sulphamic Acid doped with Zinc Sulphate and Manganese Sulphate were grown at room temperature using slow evaporation technique. Structural analysis of the grown crystals was done using single crystal X Ray Diffraction and powder X Ray Diffraction studies. Various functional groups seen in the grown crystals are determined using FTIR spectroscopic analysis. The cut-off wavelength of ZnSO4 and MnSO4 doped Sulphamic acid were evaluated by UV-Vis-NIR spectral studies. Thermal behaviour of the grown crystals was identified from Thermogravimetric Analysis (TGA) and Differential Thermogravimetric Analysis (DTA). The mechanical strength and Second harmonic generation of the grown crystals was identified by Vicker’s Microhardness Test and Kurtz powder technique respectively.


2008 ◽  
Vol 55-57 ◽  
pp. 841-844 ◽  
Author(s):  
Pasinee Siriprapa ◽  
Anucha Watcharapasorn ◽  
Sukanda Jiansirisomboon

This research studied the effects of sintering temperature and La3+ doping content on phase, microstructure and densification of bismuth lanthanum titanate (Bi4-xLaxTi3O12; BLT) ceramics when x = 0, 0.25, 0.5, 0.75 and 1.0, respectively. The BLT powders were prepared using a mixed-oxide method. The mixtures were calcined at 750°C for 4 h before being pressed and sintered at 1000-1150°C for 4 h. The result of phase analysis by X–ray diffraction (XRD) indicated the existence of orthorhombic phase for all sintering temperatures. The XRD peak intensities of the ceramics showed preferred orientation of a particular set of {00l}-type planes. The ceramics mainly composed of plate-like grains. Increasing the sintering temperature increased grain size and increased preferred grain orientation. The present of La3+ in BLT ceramics reduced preferred orientation especially at higher sintering temperature. Results of microstructural investigation agreed well with X-ray diffraction patterns.


2003 ◽  
Vol 63 (8) ◽  
pp. 1197-1201 ◽  
Author(s):  
P Bergese ◽  
E Bontempi ◽  
I Colombo ◽  
D Gervasoni ◽  
L.E Depero

2017 ◽  
Vol 890 ◽  
pp. 356-361 ◽  
Author(s):  
Lingappa M. Shashank ◽  
M.S. Srinath ◽  
Hassan Jayaraj Amarendra

Microwave processing of bulk metallic materials is an emerging area. In the present work, brass in bulk form is melted in a modified domestic microwave oven operating at 2.45 GHz frequency. As-received and the as-cast brass are subjected to metallurgical and mechanical characterization. Specimens’ surface morphology is studied under Scanning Electron Microscope (SEM). X-Ray Diffraction (XRD) pattern shows the presence of copper oxides phase in both cast brass. Average tensile strength of brass melted using microwave oven is found higher when compared with brass melted in muffle furnace. Hardness of the as-cast brass is found to be higher than the as-received brass. However, brass cast by microwave irradiation exhibits around 2 % higher hardness than the brass cast by conventional heating. Microwave melting of brass consumed nearly six times less time compared to conventional melting.


1999 ◽  
Vol 577 ◽  
Author(s):  
J. Bernardi ◽  
M. Noner ◽  
J. Fidler ◽  
X.F. Han ◽  
F.M. Yang

ABSTRACTThe microstructure of V stabilized RE3(Fe,V)29 (RE=Nd,Tb) has been investigated by transmission electron microscopy (TEM). The investigated samples were prepared by arc melting and subsequent annealing above 910°C. X-ray diffraction confirms that the samples can be indexed based on a monoclinic Nd3(Fe,Ti)29-type structure (3:29) with A2/m space group. Our TEM investigation confirms that Nd3(Fe,V)29 contains usually grains with 3:29 structure and A 2/m space group. In addition grains with rhombohedral Th2Zn17 structure are observed regularly. The Tb3(FeV)29 alloy consists also of grains with monoclinic Nd3(Fe,Ti)29-type structure and contains a high density of planer defects like crystallographic twins or antiphase boundaries. Twinning occurs preferably on (402) of the monoclinic 3:29 structure. No tetragonal RE(Fe,V)12 phase or Fe is found.


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