arc melting
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Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 568
Author(s):  
Ana Maria Roman ◽  
Victor Geantă ◽  
Ramona Cimpoeșu ◽  
Corneliu Munteanu ◽  
Nicoleta Monica Lohan ◽  
...  

Special materials are required in many applications to fulfill specific medical or industrial necessities. Biodegradable metallic materials present many attractive properties, especially mechanical ones correlated with good biocompatibility with vivant bodies. A biodegradable iron-based material was realized through electric arc-melting and induction furnace homogenization. The new chemical composition obtained presented a special property named SME (shape memory effect) based on the martensite transformation. Preliminary results about this special biodegradable material with a new chemical composition were realized for the chemical composition and structural and thermal characterization. Corrosion resistance was evaluated in Ringer’s solution through immersion tests for 1, 3, and 7 days, the solution pH was measured in time for 3 days with values for each minute, and electro-corrosion was measured using a potentiostat and a three electrode cell. The mass loss of the samples during immersion and electro-corrosion was evaluated and the surface condition was studied by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). SME was highlighted with differential scanning calorimetry (DSC). The results confirm the possibility of a memory effect of the materials in the wrought case and a generalized corrosion (Tafel and cyclic potentiometry and EIS) with the formation of iron oxides and a corrosion rate favorable for applications that require a longer implantation period.


2022 ◽  
Vol 8 ◽  
Author(s):  
Amol Kamble ◽  
Pratibha Sharma ◽  
Jacques Huot

The addition of 4 wt% Zr to Ti52V12Cr36 alloy was carried out in two different ways: arc-melting or ball-milling. The cast alloy showed rapid hydrogen absorption up to 3.6 wt% of hydrogen capacity within 15 min. Ball milling this sample worsened the kinetics, and no hydrogen absorption was registered when milling was carried out for 30 or 60 min. When zirconium is added by ball-milling, the kinetic is slower than that when addition is by arc-melting. This is due to the fact that when added by milling, zirconium does not form a ternary phase with Ti, V, and Cr but instead is just dispersed on the particles’ surface.


Author(s):  
Zhuhuan Yu ◽  
Yawen Yan ◽  
Wei Gao ◽  
Xiaohui Wang ◽  
Xuliang Liu ◽  
...  

Abstract The AlxCoCrFeNi (molar radio, x=0.6 and 1.2) high entropy alloys (HEAs) were prepared by arc melting and directional solidification at the withdrawal rate of 150 μm/s. All microstructures were characterized by x-ray diffraction, optical microscopy and scanning electron microscopy with an energy-dispersive spectrometer. Strong similarities in phase constituent were observed between the as-cast samples and directionally solidified samples. The Al0.6CoCrFeNi HEA and Al1.2CoCrFeNi HEA fabricated by two different techniques respectively consisted of Cr-Fe-Co enriched FCC phase + Al-Ni enriched BCC phase and Al-Ni enriched B2 phase + Cr-Fe-Co enriched A2 phase. It was micromorphology found that directional solidification could not only make the microstructures arranged regularly but also coarsen the grains. This has been attributed to the preferred grain orientation and lower cooling rate during directional solidification process. Compression testing showed that the compressive ductility of directionally solidified samples decreased obviously. The ultimate compressive strength of Al0.6CoCrFeNi HEA increased from 1 675 MPa to 1 903 MPa, but the strength of Al1.2CoCrFeNi HEA decreased from 2 183 MPa to 1 463 MPa. The difference in strength has been suggested to be the result of micropores in the matrix.


2021 ◽  
Vol 177 (1) ◽  
Author(s):  
M. Kirchenbaur ◽  
S. Schuth ◽  
A. R. Barth ◽  
A. Luguet ◽  
S. König ◽  
...  

AbstractMany terrestrial silicate reservoirs display a characteristic depletion in Nb, which has been explained in some studies by the presence of reservoirs on Earth with superchondritic Nb/Ta. As one classical example, K-rich lavas from the Sunda rear-arc, Indonesia, have been invoked to tap such a high-Nb/Ta reservoir. To elucidate the petrogenetic processes active beneath the Java rear-arc and the causes for the superchondritic Nb/Ta in some of these lavas, we studied samples from the somewhat enigmatic Javanese rear-arc volcano Muria, which allow conclusions regarding the across-arc variations in volcanic output, source mineralogy and subduction components. We additionally report some data for an along-arc sequence of lavas from the Indonesian part of the Sunda arc, extending from Krakatoa in the west to the islands of Bali and Lombok in the east. We present major and trace element concentrations, Sr–Nd–Hf–Pb isotope compositions, and high-field-strength element (HFSE: Nb, Ta, Zr, Hf, W) concentrations obtained via isotope dilution and MC-ICP-MS analyses. The geochemical data are complemented by melting models covering different source compositions with slab melts formed at variable P–T conditions. The radiogenic isotope compositions of the frontal arc lavas in combination with their trace element systematics confirm previously established regional variations of subduction components along the arc. Melting models show a clear contribution of a sediment-derived component to the HFSE budget of the frontal arc lavas, particularly affecting Zr–Hf and W. In contrast, the K-rich rear-arc lavas tap more hybrid and enriched mantle sources. The HFSE budget of the rear-arc lavas is in particular characterized by superchondritic Nb/Ta (up to 25) that are attributed to deep melting involving overprint by slab melts formed from an enriched garnet–rutile-bearing eclogitic residue. Sub-arc slab melting was potentially triggered along a slab tear beneath the Sunda arc, which is the result of the forced subduction of an oceanic basement relief ~ 8 Myr ago as confirmed by geophysical studies. The purported age of the slab tear coincides with a paucity in arc volcanism, widespread thrusting of the Javanese basement crust as well as the short-lived nature of the K-rich rear-arc volcanism at that time.


Metals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 7
Author(s):  
Qing Cai ◽  
Brian Cantor ◽  
Vivian S. Tong ◽  
Feng Wang ◽  
Chamini L. Mendis ◽  
...  

The microstructure evolution and mechanical properties of quaternary Al-Cu-Si-Mg eutectic alloy prepared via arc melting and suction casting were studied. This alloy exhibits a single endothermic DSC peak with a melting temperature of 509 °C upon heating, suggesting a eutectic reaction. The cast alloy microstructure consisted of four phases, α-Al, Al2Cu (), Si and Al4Cu2Mg8Si7 (Q), in the eutectic cells and also in the nano-scale anomalous eutectic in the intercellular regions. The eutectic cells show different morphologies in different parts of the sample. Well-defined orientation relationships between the α-Al, Al2Cu, and Q phases were found in the eutectic cell centres, while decoupled growth of Q phase occurred at the cell boundaries. The bimodal microstructure exhibits excellent compressive mechanical properties, including a yield strength of 835 ± 35 MPa, a fracture strength of ~1 GPa and a compressive fracture strain of 4.7 ± 1.1%. The high strength is attributed to a combination of a refined eutectic structure and strengthening from multiple hard phases.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2040
Author(s):  
Munish Kumar ◽  
Ravi Kant ◽  
Suresh Chand ◽  
Ujjwal Prakash ◽  
Shankar Sehgal ◽  
...  

Corrosion behavior of FeAl-based alloys containing carbon produced through arc melting in argon atmosphere has been studied at 500 °C to 700 °C. The samples were tested in the aggressive environment of molten salts (80%V2O5/20%Na2SO4). The corrosion behavior was observed by weight change method and the layer products formed were examined by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The different phase components were observed in the surface layer after the test in Fe-22Al alloy. A protective Al2O3 layer was confirmed for Fe-22Al alloy containing carbon only. However, an additional TiO layer was also observed in Fe-22Al alloy containing carbon with Ti addition. The microstructural and XRD examinations revealed that this additional TiO layer protects better against penetration of corrosive media. The corrosion resistance behavior of FeAl-based alloys were addressed on the basis of microstructural evidence.


Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7722
Author(s):  
Yaping Bai ◽  
Keke Tian ◽  
Jianping Li ◽  
Zhong Yang

In this study, Fe-25Mn-9Al-8Ni-1C-xTi alloy (x = 0, 0.1, 0.2, 0.3, 0.4 wt.%) was prepared by vacuum arc melting, and the corresponding microstructure and oxidation behavior at 600 °C were studied. The results show that Fe-25Mn-9Al-8Ni-1C-xTi alloy mainly contains austenite phase, ferrite phase and TiC phase. With Ti content increasing, the austenite phase content decreases, while the contents of ferrite phase and TiC phase increase. The oxidation performance test results show that the addition of Ti element greatly reduces the oxidation weight gain of the alloys at the initial oxidation stage. With the extension of the oxidation time and the further increase of the Ti content, the alloys oxidation weight gain shows a trend of first increasing and then decreasing. When the Ti content is 0.2 wt.%, the oxidation weight gain of this series of alloy reaches the lowest value during the stable oxidation period. Compared with Fe-25Mn-9Al-8Ni-1C alloy, its weight gain per unit area is reduced by 21.1%. Fe-25Mn-9Al-8Ni-1C-xTi alloy oxide layer exhibits a double-layer structure. The outer oxygen layer is mainly loose iron-oxides, while in the inner oxygen layer, the oxides are mainly composed of manganese-oxides and aluminum-oxides, which are relatively dense.


2021 ◽  
Vol 59 (12) ◽  
pp. 904-910
Author(s):  
Sung-Jae Joo ◽  
Ji-Hee Son ◽  
JeongIn Jang ◽  
Bong-Seo Kim ◽  
Bok-Ki Min

In this study, half-Heusler (HH) thermoelectric materials Nb0.8Hf0.2FeSb0.98Sn0.02 (p-type) and Hf0.25Zr0.25Ti0.5NiSn0.98Sb0.02 (n-type) were synthesized using induction melting and spark plasma sintering. For alloying, a conventional induction melting technique was employed rather than arc melting, for mass production compatibility, and the thermoelectric properties of the materials were analyzed. The maximum dimensionless figures of merit (zTmax) were 0.75 and 0.82 for the p- and n-type material at 650 oC and 600 oC, respectively. These materials were then used to fabricate generator modules, wherein two pairs of p- and nlegs without interfacial metal layers were brazed on direct bonded copper (DBC)/Al2O3 substrates using a Zrbased alloy. A maximum power of 0.57 W was obtained from the module by applying a temperature gradient of 476 oC, which corresponds to a maximum power density of 1.58 W cm -2 when normalized by the area of the material. The maximum electrical conversion efficiency of the module was 3.22% at 476 oC temperature gradient. This value was negatively affected by the non-negligible contact resistivity of the brazed interfaces, which ranged from 6.63 × 10 -9 Ωm2 to 7.54 × 10 -9 Ω m2 at hot-side temperatures of 190 oC and 517 oC, respectively. The low electrical resistivity of the HH materials makes it especially important to develop a brazing technique for ultralow resistance contacts.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Myroslava Horiacha ◽  
Galyna Nychyporuk ◽  
Rainer Pöttgen ◽  
Vasyl Zaremba

Abstract Phase formation in the solid solution TbNiIn1−x Ga x at 873 K was investigated in the full concentration range by means of powder X-ray diffraction and EDX analysis. The samples were synthesized by arc-melting of the pure metals with subsequent annealing at 873 K for one month. The influence of the substitution of indium by gallium on the type of structure and solubility was studied. The solubility ranges have been determined and changes of the unit cell parameters were calculated on the basis of powder X-ray diffraction data: TbNiIn1–0.4Ga0–0.6 (ZrNiAl-type structure, space group P 6 ‾ 2 m $P‾{6}2m$ , a = 0.74461(8)–0.72711(17) and c = 0.37976(5)–0.37469(8) nm); TbNiIn0.2–0Ga0.8–1.0 (TiNiSi-type structure, space group Pnma, а = 0.68950(11)–0.68830(12), b = 0.43053(9)–0.42974(6), с = 0.74186(10)–0.73486(13) nm). The crystal structures of TbNiGa (TiNiSi type, Pnma, a = 0.69140(5), b = 0.43047(7), c = 0.73553(8) nm, wR2=0.0414, 525 F 2 values, 21 variables), TbNiIn0.83(1)Ga0.17(1) (ZrNiAl type, P 6 ‾ 2 m $P‾{6}2m$ , a = 0.74043(6), c = 0.37789(3) nm, wR2 = 0.0293, 322 F 2 values, 16 variables) and TbNiIn0.12(2)Ga0.88(2) (TiNiSi type, Pnma, a = 0.69124(6), b = 0.43134(9), c = 0.74232(11) nm, wR2 = 0.0495, 516 F 2 values, 21 variables) have been determined. The characteristics of the solid solutions and the variations of the unit cell parameters are briefly discussed.


Author(s):  
Yujia Zhang ◽  
Yang Kong ◽  
Xiliang Guo ◽  
Jiang Wang ◽  
Zhongming Ren ◽  
...  

In this work, the static magnetic field was applied to plasma arc melting (PAM) method. The influence on sulfur removal from iron by Ar-20%H2 (PAM) was investigated experimentally. The results show that, sulfur content decreases more noticeably with the magnet field. The mechanism of sulfur removal by hydrogen plasma arc melting (HPAM) was found to obey a first-order rate law. From kinetic analysis, the adoption of magnet field enhanced purification efficiency about 45% under the same conditions. The numerical simulations were necessarily carried out to investigate the fluid flows of the melt. The results show that the magnet field changes the flow regime and strengthens the flow velocity of the melt. Moreover, the dead zone in melt by typical HPAM was eliminated. It is reasonable that dissolved sulfur atoms transferring to the top interface to react with active hydrogen atoms was promoted. In addition, during solidification process, thermoelectric magnetic (TEM) flows promote solute atoms that discharged from the solid–liquid interface moving to the upside of specimen. As a consequence, iron with much lower sulfur content could be obtained at the bottom of specimens, and sulfur removal was enhanced further during solidification under a static magnetic field.


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