Investigation on the effects of the joint type on the driven out bead in the welded pipes produced by high-frequency induction welding

2020 ◽  
pp. 146442072097343
Author(s):  
M Ghaffarpour ◽  
D Akbari ◽  
H Moslemi Naeini
Keyword(s):  
Mechanical Properties ◽  
Weld Joint ◽  
High Frequency ◽  
Weld Zone ◽  
Welding Process ◽  
Solid Material ◽  
Outer Diameter ◽  
Metallurgical Properties ◽  
Semi Solid ◽  
High Frequency Induction

In this paper, the effects of the joint type on the driven-out bead of the roll-formed pipes, welded by high-frequency induction welding process are studied. The main goal is to predict and reduce the volume of the bead driven out in the weld seam. Moreover, it aims to move the semi-solid bead during welding to the outer diameter of the pipe. This study has two prior aims: to produce a defect-free joint and to improve the mechanical and metallurgical properties. In order to optimize the weld joint, various joint types have been investigated by experimental tests and simulation. Lastly, destructive tests were used to determine if the desired mechanical properties of the weld joint were obtained. The metallurgical properties and the derivation of the semi-solid material in the weld zone have both been investigated in terms of microstructure. According to the results, the proper joint type improves the mechanical properties by 5% and reduces the volume of the weld bead about 45%.

Effects of bottom plate in friction stir welding of AA6061-T6

2020 ◽  
Vol 118 (1) ◽  
pp. 108
Author(s):  
M.A. Vinayagamoorthi ◽  
M. Prince ◽  
S. Balasubramanian
Keyword(s):  
Mechanical Properties ◽  
Axial Load ◽  
Weld Zone ◽  
Welding Process ◽  
Bottom Plate ◽  
Welding Parameters ◽  
Nugget Zone ◽  
Friction Stir ◽  
Weld Joints ◽  
Fine Grain

The effects of 40 mm width bottom plates on the microstructural modifications and the mechanical properties of a 6 mm thick FSW AA6061-T6 joint have been investigated. The bottom plates are placed partially at the weld zone to absorb and dissipate heat during the welding process. An axial load of 5 to 7 kN, a rotational speed of 500 rpm, and a welding speed of 50 mm/min are employed as welding parameters. The size of the nugget zone (NZ) and heat-affected zone (HAZ) in the weld joints obtained from AISI 1040 steel bottom plate is more significant than that of weld joints obtained using copper bottom plate due to lower thermal conductivity of steel. Also, the weld joints obtained using copper bottom plate have fine grain microstructure due to the dynamic recrystallization. The friction stir welded joints obtained with copper bottom plate have exhibited higher ductility of 8.9% and higher tensile strength of 172 MPa as compared to the joints obtained using a steel bottom plate.

scholarly journals Mechanochemical Synthesis and Rapid Consolidation of Nanocrystalline 3NiAl-Al2O3Composites

2011 ◽  
Vol 2011 ◽  
pp. 1-5 ◽  
Author(s):  
In-Jin Shon ◽  
In-Yong Ko ◽  
Seung-Hoon Jo ◽  
Jung-Mann Doh ◽  
Jin-Kook Yoon ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Mechanochemical Synthesis ◽  
High Frequency ◽  
Nanocrystalline Materials ◽  
Physical And Mechanical Properties ◽  
High Energy ◽  
Reinforced Composite ◽  
Energy Ball ◽  
High Frequency Induction

Nanopowders of 3NiAl and Al2O3were synthesized from 3NiO and 5Al powders by high-energy ball milling. Nanocrystalline Al2O3reinforced composite was consolidated by high-frequency induction-heated sintering within 3 minutes from mechanochemically synthesized powders of Al2O3and 3NiAl. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. The relative density of the composite was 97%. The average Vickers hardness and fracture toughness values obtained were 804 kg/mm2and 7.5 MPa⋅m1/2, respectively.

scholarly journals Measurement of viscous properties on Al-5mass%Mg alloy in semi-solid state by tensile test with high-frequency induction heating

2021 ◽  
Vol 71 (2) ◽  
pp. 112-120
Author(s):  
Yoshihiro Nagata ◽  
Rikiya Onizawa ◽  
Masaya Someya ◽  
Hiromu Kotaki ◽  
Ryosuke Takai ◽  
...  
Keyword(s):  
Solid State ◽  
Tensile Test ◽  
Induction Heating ◽  
High Frequency ◽  
Mg Alloy ◽  
Semi Solid ◽  
High Frequency Induction

scholarly journals Multi-pass friction stirred clad welding of dissimilar joined AA6061 aluminium alloy and brass

2018 ◽  
Vol 12 (4) ◽  
pp. 4285-4299
Author(s):  
Nora Osman ◽  
Zainuddin Sajuri ◽  
Mohd Zaidi Omar
Keyword(s):  
Mechanical Properties ◽  
Tool Steel ◽  
Microstructural Analysis ◽  
Welding Process ◽  
Fusion Welding ◽  
Tool Steels ◽  
Aa6061 Aluminium Alloy ◽  
Aisi D2 ◽  
Semi Solid ◽  
Aisi D2 Tool Steel

Tool steels are commonly used to cut metal materials due to their distinctive hardness, resistance to abrasion and deformation. However, tool steels are difficult to be joined using conventional fusion welding process. In this study, a thixotropic property of metal was utilised to butt-join an AISI D2 tool steel by using uncommon direct partial re-melting (DPRM) method. A high frequency of induction heating is used to apply the DPRM method. From the recent study, there are many methods in achieving the globular microstructure with the success of semi-solid joining process. Though, very less information on the microstructural effect of semi-solid joining on the mechanical properties was reported. This study aims to analyse the effect of uniaxial force on the microstructural evolution and mechanical properties of the thixo-joint of D2 tool steel. The microstructural analysis showed the diffusion occurred between the grains of the thixo-joint sample with 2.5 N uniaxial force. The maximum strength of the thixo-joint sample with force was 652 MPa. This was slightly higher than the as-received sample and the thixo-joint sample without force. The average hardness value of the thixo-joint sample was 400 HV due to the transformation of ferrite to the metastable austenite.

Synthesis of powder metallurgy Ti-3Fe-2Al alloy using high-frequency induction heating

2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040031
Author(s):  
Stella Raynova ◽  
Khaled Alsharedah ◽  
Fei Yang ◽  
Leandro Bolzoni
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Induction Heating ◽  
High Frequency ◽  
High Efficiency ◽  
High Vacuum ◽  
Residual Porosity ◽  
Effect Of Temperature ◽  
Vacuum Furnace ◽  
High Frequency Induction

A powder metallurgy approach was applied for the synthesis of an [Formula: see text] Ti-2Al-3Fe alloy. Blends of the elemental Ti, Al and Fe powders were compacted and subsequently sintered. High-frequency induction heating (HFIH) instead of conventional high-vacuum furnace heating was used for the sintering, due to its high efficiency. The effect of temperature on the level of densification, residual porosity and mechanical properties was studied. Electron dispersive spectrum analysis was used to study the dissolution and homogenization of the alloying elements. The results showed that a short induction sintering (IS) cycle in the range of 10–15 min is sufficient to achieve significant powder consolidation, evident by the increase of the density and mechanical properties. The residual porosity diminishes with the increase of the sintering temperature. Full dissolution of the alloying powders is completed after sintering at temperatures above those of [Formula: see text]- to [Formula: see text]-phase transformation.

A Case Study of Gas Leakage and Assessment of Mechanical Properties With Welding Variables in Fillet Weldment of Small Diameter Pipe

2006 ◽  
Author(s):  
Jong-Hyun Baek ◽  
Woo-Sik Kim
Keyword(s):  
Mechanical Properties ◽  
Fatigue Strength ◽  
Natural Gas ◽  
Weld Zone ◽  
Branch Pipe ◽  
Small Diameter ◽  
Welding Process ◽  
Pipe Diameter ◽  
Pipe Material ◽  
Gas Leakage

A branched pipe joint has been employed to execute the pressure control, condition check, purgation, and distribution of the gas in the natural gas facilities. Installation of branch pipes is generally done through the welding work, and as a welding process, the weldolet and the sockolet are used. During the maintenance working of in-service natural gas pipeline, there was gas leakage in sockolet weldment. The causes of incident were investigated with various tests. We found the wrong pipe material, the weld defect and the non-destructive test limitation of fillet weldment as the reasons of gas leakage. As the follow-up measures, it was done to assess the soundness depending upon the configuration of the weld zone, a change in the welding process and a change in the pipe diameter by assessing the mechanical properties of the sockolet weld zone and further to assess comparatively the mechanical performance of the sockolet weld zone and that of the weldolet weld zone. In the sockolet weld, the tensile strength showed no difference and the fatigue strength showed a difference depending upon a change in the welding process. In the case that the leg length of the weld zone was made lengthwise in the direction of the branch pipe, the SMAW welding work compare with the GTAW, the sectional area of the weld zone was more increased, and the pipe diameter was more increased, the fatigue strength was increased.

Studies on cold metal transfer welding of aluminium alloy 6061-T6 using ER 4043

2020 ◽  
Vol 234 (7) ◽  
pp. 924-937
Author(s):  
R Pramod ◽  
N Siva Shanmugam ◽  
CK Krishnadasan
Keyword(s):  
Mechanical Properties ◽  
Aluminium Alloy ◽  
Pressure Vessel ◽  
Weld Zone ◽  
Welding Process ◽  
Metal Transfer ◽  
Welding Parameter ◽  
Cold Metal Transfer ◽  
Cold Metal ◽  
Alloy 6061

Aluminium alloy 6061-T6 is utilized in aerospace industry for developing pressure vessel liner. Cold metal transfer is a promising welding process used in fabricating aluminium structures. The present work is focussed to achieve an optimum welding parameter for joining a 3.5-mm thick pressure vessel and to examine the mechanical properties and metallurgical nature of the weldment. The welded joint was evaluated as defect free using radiography test. The joint efficiency (66.61%) and measured microhardness of weldment (59.78 HV) exhibited promising results. The effect of grain coarsening in the heat affected zone (HAZ) and weld zone is attributed to the thermal gradients during welding. Dissipation of small amounts of strengthening elements Si and Mg during welding leads to reduction in mechanical properties. X-ray diffraction peaks revealed the presence of intermetallic Al–Si and Fe–Si in the weld zone. Fractography examination confirms the ductile type of failure in the fractured surface of the tensile samples.

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