scholarly journals Miller cycle combined with exhaust gas recirculation and post–fuel injection for emissions and exhaust gas temperature control of a heavy-duty diesel engine

2019 ◽  
Vol 21 (8) ◽  
pp. 1381-1397 ◽  
Author(s):  
Wei Guan ◽  
Vinícius B Pedrozo ◽  
Hua Zhao ◽  
Zhibo Ban ◽  
Tiejian Lin

Miller cycle has been shown as a promising engine strategy to reduce in-cylinder nitrogen oxide (NOx) formation during the combustion process and facilitate its removal in the aftertreatment systems by increasing the exhaust gas temperature. However, the level of NOx reduction and the increase in exhaust gas temperature achieved by Miller cycle alone is limited. Therefore, research was carried out to investigate the combined use of Miller cycle with other advanced combustion control strategies in order to minimise the NOx emissions and the total cost of ownership. In this article, the effects of Miller cycle, exhaust gas recirculation, and post-injection were studied and analysed on the performance and exhaust emissions of a single cylinder heavy-duty diesel engine. A cost–benefit analysis was carried out using the corrected total fluid efficiency, which includes the estimated urea solution consumption in the NOx aftertreatment system as well as the fuel consumption. The experiments were performed at a low load of 6 bar net indicated mean effective pressure. The results showed that the application of a Miller cycle–only strategy with a retarded intake valve closing at −95 crank angle degree after top dead centre decreased NOx emissions by 21% to 6.0 g/kW h and increased exhaust gas temperature by 30% to 633 K when compared to the baseline engine operation. This was attributed to a reduction in compressed gas temperature by the lower effective compression ratio and the in-cylinder mass trapped due to the retarded intake valve closing. These improvements, however, were accompanied by a fuel-efficiency penalty of 1%. A further reduction in the level of NOx from 6.0 to 3.0 g/kW h was achieved through the addition of exhaust gas recirculation, but soot emissions were more than doubled to 0.022 g/kW h. The introduction of a post-injection was found to counteract this effect, resulting in simultaneous low NOx and soot emissions of 2.5 and 0.012 g/kW h, respectively. When taking into account the urea consumption, the combined use of Miller cycle, exhaust gas recirculation, and post-injection combustion control strategies were found to have relatively higher corrected total fluid efficiency than the baseline case. Thus, the combined ‘Miller cycle + exhaust gas recirculation + post-injection’ strategy was the most effective means of achieving simultaneous low exhaust emissions, high exhaust gas temperature, and increased corrected total fluid efficiency.

2018 ◽  
Vol 20 (4) ◽  
pp. 381-392 ◽  
Author(s):  
Wei Guan ◽  
Hua Zhao ◽  
Zhibo Ban ◽  
Tiejian Lin

The employment of aftertreatment systems in modern diesel engines has become indispensable to meet the stringent emissions regulations. However, a minimum exhaust gas temperature of approximately 200 °C must be reached to initiate the emissions control operations. Low-load engine operations usually result in relatively low exhaust gas temperature, which lead to reduced or no exhaust emissions conversion. In this context, this study investigated the use of different combustion control strategies to explore the trade-off between exhaust gas temperature, fuel efficiency, and exhaust emissions. The experiments were performed on a single-cylinder heavy-duty diesel engine at a light load of 2.2 bar indicated mean effective pressure. Strategies including the late intake valve closing timing, intake throttling, late injection timing (Tinj), lower injection pressure (Pinj), and internal exhaust gas recirculation and external exhaust gas recirculation were investigated. The results showed that the use of external exhaust gas recirculation and lower Pinj was not effective in increasing exhaust gas temperature. Although the use of late Tinj could result in higher exhaust gas temperature, the delayed combustion phase led to the highest fuel efficiency penalty. Intake throttling and internal exhaust gas recirculation allowed for an increase in exhaust gas temperature at the expense of higher fuel consumption. In comparison, late intake valve closure strategy achieved the best trade-off between exhaust gas temperature and net indicated specific fuel consumption, increasing the exhaust gas temperature by 52 °C and the fuel consumption penalty by 5.3% while reducing nitrogen oxide and soot emissions simultaneously. When the intake valve closing timing was delayed to after −107 crank angle degree after top dead centre, however, the combustion efficiency deteriorated and the HC and CO emissions were significantly increased. This could be overcome by combining internal exhaust gas recirculation with late intake valve closure to increase the in-cylinder combustion temperature for a more complete combustion. The results demonstrated that the ‘late intake valve closure + internal exhaust gas recirculation’ strategy can be the most effective means, increasing the exhaust gas temperature by 62 °C with 4.6% fuel consumption penalty. Meanwhile, maintaining high combustion efficiency as well as low HC and CO emissions of diesel engines.


2008 ◽  
Vol 36 (12) ◽  
pp. 978-983 ◽  
Author(s):  
Arumugam Sakunthalai Ramadhas ◽  
Chandrasekaran Muraleedharan ◽  
Simon Jayaraj

2015 ◽  
Vol 812 ◽  
pp. 60-63
Author(s):  
V. Ramakrishnan ◽  
R. Thamilarasan ◽  
K. Purushothaman

Petrol engines are known for their simplicity, low cost and maintenance. However nowadays use of two stroke petrol engines are fading away from the market. An attempt has been made here to revive the use of these old engines by using Exhaust Gas Recirculation (EGR) to improve performances.Short circuiting of fresh charge is an important contributing factor for reduction in performance in two stroke engines. Our project is aimed to reduce short circuiting of fresh charge by admitting cooled exhaust gas to pass through reed valves fitted at the upper end of the transfer passage, in a crank case scavenged two stroke engine. Reed valves were provided at the upper end of the transfer passage using a flange arrangement. Exhaust gas temperature at around 4000 was cooled using a heat exchanger to avoid pre-ignition inside the engine cylinder. The performance of the engine is tested using eddy current dynamometer. The study indicates an appreciable decrease in specific fuel consumption and in HC/CO emissions in a crank case scavenged two stroke engine.


2019 ◽  
Vol 21 (4) ◽  
pp. 578-591 ◽  
Author(s):  
Wei Guan ◽  
Vinícius B Pedrozo ◽  
Hua Zhao ◽  
Zhibo Ban ◽  
Tiejian Lin

High nitrogen oxide levels of the conventional diesel engine combustion often requires the introduction of exhaust gas recirculation at high engine loads. This can adversely affect the smoke emissions and fuel conversion efficiency associated with a reduction of the in-cylinder air-fuel ratio (lambda). In addition, low exhaust gas temperatures at low engine loads reduce the effectiveness of aftertreatment systems necessary to meet stringent emissions regulations. These are some of the main issues encountered by current heady-duty diesel engines. In this work, variable valve actuation–based advanced combustion control strategies have been researched as means of improving upon the engine exhaust temperature, emissions, and efficiency. Experimental analysis was carried out on a single-cylinder heady-duty diesel engine equipped with a high-pressure common-rail fuel injection system, a high-pressure loop cooled exhaust gas recirculation, and a variable valve actuation system. The variable valve actuation system enables a late intake valve closing and a second intake valve opening during the exhaust stroke. The results showed that Miller cycle was an effective technology for exhaust temperature management of low engine load operations, increasing the exhaust gas temperature by 40 °C and 75 °C when running engine at 2.2 and 6 bar net indicated mean effective pressure, respectively. However, Miller cycle adversely effected carbon monoxide and unburned hydrocarbon emissions at a light load of 2.2 bar indicated mean effective pressure. This could be overcome when combining Miller cycle with a second intake valve opening strategy due to the formation of a relatively hotter in-cylinder charge induced by the presence of internal exhaust gas recirculation. This strategy also led to a significant reduction in soot emissions by 82% when compared with the baseline engine operation. Alternatively, the use of external exhaust gas recirculation and post injection on a Miller cycle operation decreased high nitrogen oxide emissions by 67% at a part load of 6 bar indicated mean effective pressure. This contributed to a reduction of 2.2% in the total fluid consumption, which takes into account the urea consumption in aftertreatment system. At a high engine load of 17 bar indicated mean effective pressure, a highly boosted Miller cycle strategy with exhaust gas recirculation increased the fuel conversion efficiency by 1.5% while reducing the total fluid consumption by 5.4%. The overall results demonstrated that advanced variable valve actuation–based combustion control strategies can control the exhaust gas temperature and engine-out emissions at low engine loads as well as improve upon the fuel conversion efficiency and total fluid consumption at high engine loads, potentially reducing the engine operational costs.


Author(s):  
Sungjun Yoon ◽  
Hongsuk Kim ◽  
Daesik Kim ◽  
Sungwook Park

Stringent emission regulations (e.g., Euro-6) force automotive manufacturers to equip DPF (diesel particulate filter) on diesel cars. Generally, post injection is used as a method to regenerate DPF. However, it is known that post injection deteriorates specific fuel consumption and causes oil dilution for some operating conditions. Thus, an injection strategy for regeneration becomes one of key technologies for diesel powertrain equipped with a DPF. This paper presents correlations between fuel injection strategy and exhaust gas temperature for DPF regeneration. Experimental apparatus consists of a single cylinder diesel engine, a DC dynamometer, an emission test bench, and an engine control system. In the present study, post injection timing covers from 40 deg aTDC to 110 deg aTDC and double post injection was considered. In addition, effects of injection pressures were investigated. The engine load was varied from low-load to mid-load and fuel amount of post injection was increased up to 10mg/stk. Oil dilution during fuel injection and combustion processes were estimated by diesel loss measured by comparing two global equivalences ratios; one is measured from Lambda sensor installed at exhaust port, the other one is estimated from intake air mass and injected fuel mass. In the present study, the differences in global equivalence ratios were mainly caused from oil dilution during post injection. The experimental results of the present study suggest an optimal engine operating conditions including fuel injection strategy to get appropriate exhaust gas temperature for DPF regeneration. Experimental results of exhaust gas temperature distributions for various engine operating conditions were summarized. In addition, it was revealed that amounts of oil dilution were reduced by splitting post injection (i.e., double post injection). Effects of injection pressure on exhaust gas temperature were dependent on combustion phasing and injection strategies.


2018 ◽  
Vol 20 (8-9) ◽  
pp. 945-952
Author(s):  
Gurneesh S Jatana ◽  
Brian C Kaul

Dilute combustion offers efficiency gains in boosted gasoline direct injection engines both through knock-limit extension and thermodynamic advantages (i.e. the effect of γ on cycle efficiency), but is limited by cyclic variability at high dilution levels. Past studies have shown that the cycle-to-cycle dynamics are a combination of deterministic and stochastic effects. The deterministic causes of cyclic variations, which arise from feedback due to exhaust gas recirculation, imply the possibility of using active control strategies for dilution limit extension. While internal exhaust gas recirculation will largely provide a next-cycle effect (short-timescale feedback), the feedback of external exhaust gas recirculation will have an effect after a delay of several cycles (long timescale). Therefore, control strategies aiming to improve engine stability at dilution limit may have to account for both short- and long-timescale feedback pathways. This study shows the results of a study examining the extent to which variations in exhaust gas recirculation composition are preserved along the exhaust gas recirculation flow path and thus the relative importance and information content of the long-timescale feedback pathway. To characterize the filtering or retention of cycle-resolved feedback information, high-speed (1–5 kHz) CO2 concentration measurements were performed simultaneously at three different locations along the low-pressure external exhaust gas recirculation loop of a four-cylinder General Motors gasoline direct injection engine using a multiplexed two-color diode laser absorption spectroscopy sensor system during steady-state and transient engine operation at various exhaust gas recirculation levels. It was determined that cycle-resolved feedback propagates through internal residual gases but is filtered out by the low-pressure exhaust gas recirculation flow system and do not reach the intake manifold. Intermediate variations driven by flow rate and compositional changes are also distinguished and identified.


2020 ◽  
Author(s):  
Adrian Cooper ◽  
Anthony Harrington ◽  
Michael Bassett ◽  
Simon Reader ◽  
Michael Bunce

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