Numerical study of purging of a gasoline direct injection nozzle at the end of injection

2020 ◽  
pp. 146808742091665
Author(s):  
Sandeep Mouvanal ◽  
Axel Burkhardt ◽  
Shamit Bakshi ◽  
Dhiman Chatterjee
Keyword(s):  
Numerical Study ◽  
Flow Behavior ◽  
Direct Injection ◽  
Thin Liquid Film ◽  
Injection Pressure ◽  
Gasoline Direct Injection ◽  
Fuel Injector ◽  
Moving Mesh Method ◽  
Injection Nozzle ◽  
Nozzle Hole

In gasoline direct injection engines, fuel injector nozzle is one of the vital components that determine the efficiency of fuel atomization which controls combustion and emission. There is an increased focus on developing better nozzles by studying the internal flow behavior especially during the needle transient phase and at the end of injection phase. Multiphase flow characteristics involving cavitation and hydraulic flip are observed inside the nozzle during its operation. At the end of injection, fuel inside the nozzle sac and nozzle holes is purged with the gas from the engine cylinder. The efficiency of this purging process is critical to prevent the carbon deposit formation on the wall of nozzle holes and on the surface of the nozzle tip. In this article, a numerical method is presented to predict the internal nozzle flow during the needle movement and during the end of injection to predict the purging capacity of a gasoline direct injection nozzle. Needle motion is accomplished using a moving mesh method via a user-defined function. The numerical model is compared with the X-ray measurements from the literature. Based on the validated model, the study is extended to analyze various parameters like injection pressure, nozzle hole location, number of nozzle holes and the inlet rounding of the nozzle hole which affects the effectiveness of nozzle purging. Fuel wetting at the nozzle tip after the end of injection is also numerically modeled to evaluate the thickness profile of the thin liquid film.

Modeling of Internal and Near-Nozzle Flow for a Gasoline Direct Injection Fuel Injector

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Kaushik Saha ◽  
Sibendu Som ◽  
Michele Battistoni ◽  
Yanheng Li ◽  
Shaoping Quan ◽  
...  
Keyword(s):  
Liquid Fuel ◽  
Numerical Study ◽  
Direct Injection ◽  
Computational Cost ◽  
Volume Averaging ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Superheated Liquid ◽  
Fuel Injector ◽  
Flash Boiling

A numerical study of two-phase flow inside the nozzle holes and the issuing spray jets for a multihole direct injection gasoline injector has been presented in this work. The injector geometry is representative of the Spray G nozzle, an eight-hole counterbore injector, from the engine combustion network (ECN). Simulations have been carried out for a fixed needle lift. The effects of turbulence, compressibility, and noncondensable gases have been considered in this work. Standard k–ε turbulence model has been used to model the turbulence. Homogeneous relaxation model (HRM) coupled with volume of fluid (VOF) approach has been utilized to capture the phase-change phenomena inside and outside the injector nozzle. Three different boundary conditions for the outlet domain have been imposed to examine nonflashing and evaporative, nonflashing and nonevaporative, and flashing conditions. Noticeable hole-to-hole variations have been observed in terms of mass flow rates for all the holes under all the operating conditions considered in this study. Inside the nozzle holes mild cavitationlike and in the near-nozzle region flash-boiling phenomena have been predicted when liquid fuel is subjected to superheated ambiance. Under favorable conditions, considerable flashing has been observed in the near-nozzle regions. An enormous volume is occupied by the gasoline vapor, formed by the flash boiling of superheated liquid fuel. Large outlet domain connecting the exits of the holes and the pressure outlet boundary appeared to be necessary leading to substantial computational cost. Volume-averaging instead of mass-averaging is observed to be more effective, especially for finer mesh resolutions.

scholarly journals High Speed Shadowgraphy of Transparent Nozzles as an Evaluation Tool for In-Nozzle Cavitation Behavior of GDI Injectors

2017 ◽  
Author(s):  
Dmitrii Mamaikin ◽  
Tobias Knorsch ◽  
Philipp Rogler ◽  
Philippe Leick ◽  
Michael Wensing
Keyword(s):  
High Speed ◽  
Gasoline Engine ◽  
Transient Flow ◽  
Direct Injection ◽  
Ambient Air ◽  
Gasoline Direct Injection ◽  
Fuel Injector ◽  
Evaluation Tool ◽  
Long Distance ◽  
Cavitation Behavior

Gasoline Direct Injection (GDI) systems have become a rapidly developing technology taking up a considerableand rapidly growing share in the Gasoline Engine market due to the thermodynamic advantages of direct injection. The process of spray formation and propagation from a fuel injector is very crucial in optimizing the air-fuel mixture of DI engines. Previous studies have shown that the presence of some cavitation in high-pressure fuel nozzles can lead to better atomization of the fluid. However, under some very specific circumstances, high levels of cavitation can also delay the atomization process; spray stabilization due to hydraulic flip is the most well-known example. Therefore, a better understanding of cavitation behavior is of vital importance for further optimization of next generation fuel injectors.In contrast to the abundance of investigations conducted on the inner flow and cavitation patterns of diesel injectors, corresponding in-depth research on the inner flow of gasoline direct-injection nozzles is still relatively scarce. In this study, the results of an experiment performed on real-size GDI injector nozzles made of acrylic glass are presented. The inner flow of the nozzle is visualized using a high-power pulsed laser, a long-distance microscope and a high- speed camera. The ambiguity of dark areas on the images, which may represent cavitation regions as well as ambient air drawn into the nozzle holes, is resolved by injecting the fuel both into a fuel or gas filled environment. In addition, the influence of backpressure on the transient flow characteristics of the internal flow is investigated. In good agreement with observations made in previous studies, higher backpressure levels decrease the amount of cavitation inside the nozzles. Due to the high temporal and spatial resolution of the experiment, the transient cavitation behavior during the opening, quasi-steady and closing phases of the injector needle motion can be analyzed. For example, it is found that cavitation patterns oscillate with a characteristic frequency that depends on the backpressure. The link between cavitation and air drawn into the nozzle at the beginning of injection is alsorevealed.DOI: http://dx.doi.org/10.4995/ILASS2017.2017.4639

scholarly journals Numerical simulation of internal and near-nozzle flow of a gasoline direct injection fuel injector

2015 ◽  
Vol 656 ◽  
pp. 012100 ◽  
Author(s):  
Kaushik Saha ◽  
Sibendu Som ◽  
Michele Battistoni ◽  
Yanheng Li ◽  
Shaoping Quan ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Direct Injection ◽  
Gasoline Direct Injection ◽  
Nozzle Flow ◽  
Fuel Injector

Combustion Ionization for Detection of Misfire, Knock, and Sporadic Preignition in a Gasoline Direct Injection Engine

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Samuel Ayad ◽  
Swapnil Sharma ◽  
Rohan Verma ◽  
Naeim Henein
Keyword(s):  
Pressure Transducer ◽  
Direct Injection ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Ion Current ◽  
Fuel Injector ◽  
Direct Injection Engine ◽  
Gasoline Direct Injection Engine ◽  
Spark Plug ◽  
Knock Sensor

Detection of combustion-related phenomena such as misfire, knock, and sporadic preignition is very important for the development of electronic controls needed for the gasoline direct injection engines to meet the production goals in power, fuel economy, and low emissions. This paper applies several types of combustion ionization sensors, and a pressure transducer that directly senses the in-cylinder combustion, and the knock sensor which is an accelerometer that detects the impact of combustion on engine structure vibration. Experimental investigations were conducted on a turbocharged four-cylinder gasoline direct injection engine under operating conditions that produce the above phenomena. One of the cylinders is instrumented with a piezo quartz pressure transducer, MSFI (multi-sensing fuel injector), a stand-alone ion current probe, and a spark plug applied to act as an ion current sensor. A comparison is made between the capabilities of the pressure transducer, ion current sensors, and the knock sensor in detecting the above phenomena. The signals from in-cylinder combustion sensors give more accurate information about combustion than the knock sensor. As far as the feasibility and cost of their application in production vehicles, the spark plug sensor and MSFI appear to be the most favorable, followed by the stand-alone mounted sensor which is an addition to the engine.

Effect of Fuel Injection Pressure and Engine Speed on Performance, Emissions, Combustion, and Particulate Investigations of Gasohols Fuelled Gasoline Direct Injection Engine

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Driving Forces ◽  
Direct Injection ◽  
Engine Performance ◽  
Injection Pressure ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Primary Alcohols ◽  
Renewable Fuel

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.

Experimental and Numerical Analysis on the Influence of Direct Fuel Injection Into O2-Depleted Environment of a GDI-HCCI Engine

2020 ◽  
Author(s):  
Ratnak Sok ◽  
Jin Kusaka
Keyword(s):  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Single Pulse ◽  
Gasoline Direct Injection ◽  
Injection Timing ◽  
Rich Mixture ◽  
Intake Stroke ◽  
Shift Reaction ◽  
Direct Fuel Injection

Abstract Injected gasoline into the O2-depleted environment in the recompression stroke can be converted into light hydrocarbons due to thermal cracking, partial oxidation, and water-gas shift reaction. These reformate species influence the combustion phenomena of gasoline direct injection homogeneous charge compression ignition (GDI-HCCI) engines. In this work, a production-based single-cylinder research engine was boosted to reach IMEPn = 0.55 MPa in which its indicated efficiency peaks at 40–41%. Experimentally, the main combustion phases are advanced under single-pulse direct fuel injection into the negative valve overlap (NVO) compared with that of the intake stroke. NVO peak in-cylinder pressures are lower than that of motoring, which emphasizes that endothermic reaction occurs during the interval. Low O2 concentration could play a role in this evaporative charge cooling effect. This phenomenon limits the oxidation reaction, and the thermal effect is not pronounced. For understanding the recompression reaction phenomena, 0D simulation with three different chemical reaction mechanisms is studied to clarify that influences of direct injection timing in NVO on combustion advancements are kinetically limited by reforming. The 0D results show the same increasing tendencies of classical reformed species of rich-mixture such as C3H6, C2H4, CH4, CO, and H2 as functions of injection timings. By combining these reformed species into the main fuel-air mixture, predicted ignition delays are shortened. The effects of the reformed species on the main combustion are confirmed by 3D-CFD calculation, and the results show that OH radical generation is advanced under NVO fuel injection compared with that of intake stroke conditions thus earlier heat release and cylinder pressure are noticeable. Also, parametric studies on injection pressure and double-pulse injections on engine combustion are performed experimentally.

scholarly journals Non-Structural Damage Verification of the High Pressure Pump Assembly Ball Valve in the Gasoline Direct Injection Vehicle System

Processes ◽  
2019 ◽  
Vol 7 (11) ◽  
pp. 857 ◽  
Author(s):  
Liang Lu ◽  
Qilong Xue ◽  
Manyi Zhang ◽  
Liangliang Liu ◽  
Zhongyu Wu
Keyword(s):  
High Pressure ◽  
Structural Damage ◽  
Direct Injection ◽  
Equivalent Stress ◽  
Injection Pressure ◽  
Gasoline Direct Injection ◽  
Relief Valve ◽  
High Pressure Pump ◽  
Pressure Pump ◽  
Valve Ball

The injection pressure of the gasoline direct injection vehicle is currently developing from the low pressure to the high pressure, and the increase of the injection pressure has brought various damage problems to the high pressure pump structure. These problems should be solved urgently. In this paper, the damage problem of the high pressure pump unloading valve ball in a gasoline direct injection vehicle under high pressure conditions is studied. The theoretical calculation of the force of the pressure relief valve is carried out. Firstly, the equivalent friction coefficient is obtained by decoupling analysis of the statically indeterminate model. Based on this, a finite element model is established. The equivalent stress is obtained by numerical simulation. The equivalent stress is compared with the yield strength of the valve ball material to determine that the valve ball damage is a non-static damage. At the same time, the s-N curve of the probability of destruction of one-millionth of the material of the valve ball is given. Then, the fatigue numerical simulation is performed. A safety factor of 3.66 is obtained. In summary, the high pressure relief valve ball in the direct injection high pressure pump should not be a traditional structural damage under high pressure conditions. In the theoretical calculation, the tangential displacement and radial displacement of the ball are all on the micrometer level. It can be presumed that the surface damage of the valve ball is microscopic damage, such as fretting wear.

scholarly journals Particulate emissions from a highly boosted gasoline direct injection engine

2017 ◽  
Vol 19 (3) ◽  
pp. 347-359 ◽  
Author(s):  
Felix Leach ◽  
Richard Stone ◽  
Dave Richardson ◽  
Andrew Lewis ◽  
Sam Akehurst ◽  
...  
Keyword(s):  
Particle Number ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Back Pressure ◽  
Gasoline Direct Injection ◽  
Exhaust Gas ◽  
Fuel Injection Pressure ◽  
Gas Recirculation ◽  
Operating Points

Downsized, highly boosted, gasoline direct injection engines are becoming the preferred gasoline engine technology to ensure that increasingly stringent fuel economy and emissions legislation are met. The Ultraboost project engine is a 2.0-L in-line four-cylinder prototype engine, designed to have the same performance as a 5.0-L V8 naturally aspirated engine but with reduced fuel consumption. It is important to examine particle number emissions from such extremely highly boosted engines to ensure that they are capable of meeting current and future emissions legislation. The effect of such high boosting on particle number emissions is reported in this article for a variety of operating points and engine operating parameters. The effect of engine load, air–fuel ratio, fuel injection pressure, fuel injection timing, ignition timing, inlet air temperature, exhaust gas recirculation level, and exhaust back pressure has been investigated. It is shown that particle number emissions increase with increase in cooled, external exhaust gas recirculation and engine load, and decrease with increase in fuel injection pressure and inlet air temperature. Particle number emissions are shown to fall with increased exhaust back pressure, a key parameter for highly boosted engines. The effects of these parameters on the particle size distributions from the engine have also been evaluated. Significant changes to the particle size spectrum emitted from the engine are seen depending on the engine operating point. Operating points with a bias towards very small particle sizes were noted.

Effect of ultra-high injection pressure up to 50 MPa on macroscopic spray characteristics of a multi-hole gasoline direct injection injector fueled with ethanol

2017 ◽  
Vol 232 (8) ◽  
pp. 1092-1104 ◽  
Author(s):  
Xiang Li ◽  
Yi-qiang Pei ◽  
Jing Qin ◽  
Dan Zhang ◽  
Kun Wang ◽  
...  
Keyword(s):  
High Speed ◽  
Direct Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Fuel Mixture ◽  
Gasoline Direct Injection ◽  
Spray Characteristics ◽  
High Injection ◽  
High Injection Pressure ◽  
Wall Impingement

This research systematically studied the effect of injection pressure on macroscopic spray characteristics of a five-hole gasoline direct injection (GDI) injector fueled with ethanol, especially under ultra-high injection pressure up to 50 MPa. The front and side views of sprays were photographed by the schlieren method using a high-speed camera. Various parameters, including spray development stages, cone angle, penetration, area and irregular ratio, were fully analyzed to evaluate macroscopic characteristics of the whole spray and spray core with varying injection pressure. The results demonstrated that the effect of ultra-high injection pressure on macroscopic spray characteristics was significant. As injection pressure increased from 10 MPa to 50 MPa, the occurrence time of branch-like structure decreased; the cone angle increased little; the area increased significantly; the area ratio dropped by 6.4 and 5.8 percentage points on average for the front view and side view spray, respectively. There was a significant increase in the trend for penetration as the injection pressure rose from 10 MPa to 30 MPa. However, this trend became weak when the injection pressure further increased. The penetration ratio under ultra-high injection pressure was slightly higher than it was under 10 or 20 MPa. Ultra-high injection pressure would not obviously raise the possibility of spray/wall impingement, but led to the impingement quantity increasing to some extent. Increasing injection pressure could enhance the vortex scale, finally resulting in better air/fuel mixing quality. Ultra-high injection pressure was a potential way to improve air/fuel mixture homogeneity for a GDI injector fueled with ethanol.

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