scholarly journals Reliability models of belt drive systems under slipping failure mode

2017 ◽  
Vol 9 (1) ◽  
pp. 168781401668719 ◽  
Author(s):  
Peng Gao ◽  
Liyang Xie

Conventional reliability assessment and reliability-based optimal design of belt drive are based on the stress–strength interference model. However, the stress–strength interference model is essentially a static model, and the sensitivity analysis of belt drive reliability with respect to design parameters needs further investigations. In this article, time-dependent factors that contribute the dynamic characteristics of reliability are pointed out. Moreover, dynamic reliability models and failure rate models of belt drive systems under the failure mode of slipping are developed. Furthermore, dynamic sensitivity models of belt drive reliability based on the proposed dynamic reliability models are proposed. In addition, numerical examples are given to illustrate the proposed models and analyze the influences of design parameters on dynamic characteristics of reliability, failure rate, and sensitivity functions. The results show that the statistical properties of design parameters have different influences on reliability and failure rate of belt drive in cases of different values of design parameters and different operational durations.

2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Peng Gao ◽  
Liyang Xie

Time-dependent reliability models, failure rate models, and lifetime distribution models of belt drive systems are developed in this paper, which take geometric parameters, material parameters, and motion parameters as the input and consider the dynamic properties of the belt drive systems. Most of the reliability models of belt drive systems are static models. The proposed models can take into account the time-dependent statistical properties of dynamic stress process. Moreover, the stiffness degradation is considered in the established models, whose influences on reliability indices are analyzed in case study. The results show that stiffness degradation has significant impacts on reliability, failure rate, and lifetime distribution. In addition, sensitivity models of reliability with respect to input parameters are constructed, which can be used for the guidance of safe design of belt drive systems.


1997 ◽  
Vol 119 (2) ◽  
pp. 162-168 ◽  
Author(s):  
R. S. Beikmann ◽  
N. C. Perkins ◽  
A. G. Ulsoy

Serpentine belt drive systems with spring-loaded tensioners are now widely used in automotive engine accessory drive design. The steady state tension in each belt span is a major factor affecting belt slip and vibration. These tensions are determined by the accessory loads, the accessory drive geometry, and the tensioner properties. This paper focuses on the design parameters that determine how effectively the tensioner maintains a constant tractive belt tension, despite belt stretch due to accessory loads and belt speed. A nonlinear model predicting the operating state of the belt/tensioner system is derived, and solved using (1) numerical, and (2) approximate, closed-form methods. Inspection of the closed-form solution reveals a single design parameter, referred to as the “tensioner constant,” that measures the effectiveness of the tensioner. Tension measurements on an experimental drive system confirm the theoretical predictions.


Author(s):  
Peng Gao ◽  
Liyang Xie

Conventional reliability analysis of load-sharing parallel systems is mainly based on failure rate of components, in which failure dependence of components and load redistribution are also characterized by specified failure rates. However, the failure rate of mechanical components always varies with time, which is difficult to measure. Therefore, in this paper, quantitative dynamic reliability models of mechanical load-sharing parallel systems are developed in terms of stress parameters and strength parameters rather than failure rate of components, which consider the degradation mechanism of mechanical components. The proposed models take into account the strength degradation path dependence (SDPD) of a component, the strength degradation process dependence between different components in a system, and the random load redistribution. In addition, Monte Carlo simulation is carried out to verify the proposed models. The results show that SDPD and the load-sharing effect have considerable influences on dynamic reliability of mechanical load-sharing parallel systems.


2012 ◽  
Vol 544 ◽  
pp. 251-255
Author(s):  
Zheng Wang ◽  
A Na Wang ◽  
Kai Guo ◽  
Li Zhuang ◽  
Lin Hua

For the over-speed failure mode, the method for determining the reliable life parameter of turbine wheel of turbocharger is proposed in this paper. The shortage of design criteria based on conventional safety factor for turbine wheel with over-speed failure mode is analyzed. In order to embody the characteristics of structure and over-speed failure mode, the turbine wheel is taken as a series system consisting of several blade symmetrical components in the reliability modeling process. The time-reliability models of turbine wheel are derived and the relationship between the reliability and failure rate of turbine wheel and life parameter is studied. Then, the method for determining the reliable life parameter of turbine wheel of turbocharger with over-speed failure mode is proposed based on the reliability model and reliability curve. As long as the design parameters including the number of blades, speed, stress, and strength are given, the reliable life of turbine wheel of turbocharger with over-speed failure mode can be determined with the method proposed.


Tribologia ◽  
2017 ◽  
pp. 93-100 ◽  
Author(s):  
Wojciech SZCZYPIŃSKI-SALA ◽  
Krzysztof DOBAJ ◽  
Adam KOT

The article describes the results of the research carried out on the evaluation of the influence of friction pairs (rubber belt – belt pulley in belt drive) on the ability to transmit power. In order to determine the characteristics of the belt drive operation, measurements were made on a real belt drive from the drive train of a light two-wheeled vehicle. The measurement was carried out in conditions of changes in the dynamic load. The measurements of the belt slip on the belt pulley within the whole range of the changes of gear ratios and angular speed of the engine were made. During the tests, belts made from various rubber mixtures were compared. The values of the friction coefficients between the surface of belts and the belt pulley were measured. Model analyses of the impact of belt slip on the wheel related to the temperature of Belt drive elements were also made. Generally, one can ascertain that, in belt drive systems, power losses are a combination of speed losses and torque losses. The increase in the efficiency of belt drives is possible by decreasing power losses. It is possible to obtain the high performance of continuously variable transmission belt drives with a V- belt solely with the proper choice of the design parameters, which is possible only after the exact recognition of the operational characteristics unique to this class of belt drive systems.


Author(s):  
Berna Balta ◽  
Bülent Balta ◽  
Abdülkadir Cengiz ◽  
Fazıl Önder Sönmez ◽  
Armağan Arıcı

Efficient belts can provide the same magnitude of energy savings as energy-efficient motors. Therefore, belt drives deserve greater attention, so that their losses should be minimized. The belt drive power losses are a combination of torque losses and speed losses. However, the determination of belt drive behavior in terms of power losses requires extensive experimental investigations. Therefore, in this study, belt slip and torque losses were investigated experimentally with a laboratory constructed test bench. Measurement System Analysis (MSA) was performed in order to investigate the test rig reliability. Special attention was paid for experimental test setup, testing and modeling of torque loss behavior of V-ribbed belt drive systems. Significant design parameters were investigated.


2000 ◽  
Vol 123 (2) ◽  
pp. 150-156 ◽  
Author(s):  
Lixin Zhang ◽  
Jean W. Zu ◽  
Zhichao Hou

A linear damped hybrid (continuous/discrete components) model is developed in this paper to characterize the dynamic behavior of serpentine belt drive systems. Both internal material damping and external tensioner arm damping are considered. The complex modal analysis method is developed to perform dynamic analysis of linear non-self-adjoint hybrid serpentine belt-drive systems. The adjoint eigenfunctions are acquired in terms of the mode shapes of an auxiliary hybrid system. The closed-form characteristic equation of eigenvalues and the exact closed-form solution for dynamic response of the non-self-adjoint hybrid model are obtained. Numerical simulations are performed to demonstrate the method of analysis. It is shown that there exists an optimum damping value for each vibration mode at which vibration decays the fastest.


2014 ◽  
Vol 532 ◽  
pp. 41-45 ◽  
Author(s):  
Myung Jin Chung

Analytic model of electromagnetic linear actuator in the function of electric and geometric parameters is proposed and the effects of the design parameters on the dynamic characteristics are analyzed. To improve the dynamic characteristics, optimal design is conducted by applying sequential quadratic programming method to the analytic model. This optimal design method aims to minimize the response time and maximize force efficiency. By this procedure, electromagnetic linear actuator having high-speed characteristics is developed.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Peng Gao ◽  
Liyang Xie ◽  
Wei Hu

Conventional reliability models of planetary gear systems are mainly static. In this paper, dynamic reliability models and random lifetime models of planetary gear systems are developed with dynamic working mechanism considered. The load parameters, the geometric parameters, and the material parameters are taken as the inputs of the reliability models and the random lifetime models. Moreover, failure dependence and dynamic random load redistributions are taken into account in the models. Monte Carlo simulations are carried out to validate the proposed models. The results show that the randomness of the load distribution is obvious in the system working process. Failure dependence has significant influences on system reliability. Moreover, the dispersion of external load has great impacts on the reliability, lifetime distribution, and redundancy of planetary gear systems.


2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
Peng Gao ◽  
Liyang Xie

It is necessary to develop dynamic reliability models when considering strength degradation of mechanical components. Instant probability density function (IPDF) of stress and process probability density function (PPDF) of stress, which are obtained via different statistical methods, are defined, respectively. In practical engineering, the probability density function (PDF) for the usage of mechanical components is mostly PPDF, such as the PDF acquired via the rain flow counting method. For the convenience of application, IPDF is always approximated by PPDF when using the existing dynamic reliability models. However, it may cause errors in the reliability calculation due to the approximation of IPDF by PPDF. Therefore, dynamic reliability models directly based on PPDF of stress are developed in this paper. Furthermore, the proposed models can be used for reliability assessment in the case of small amount of stress process samples by employing the fuzzy set theory. In addition, the mechanical components in solar array of satellites are chosen as representative examples to illustrate the proposed models. The results show that errors are caused because of the approximation of IPDF by PPDF and the proposed models are accurate in the reliability computation.


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