scholarly journals Heat exchange performance optimization of a wheel loader cooling system based on computational fluid dynamic simulation

2018 ◽  
Vol 10 (11) ◽  
pp. 168781401880398 ◽  
Author(s):  
Chao Yu ◽  
Sicheng Qin ◽  
Yang Liu ◽  
Bosen Chai
Keyword(s):  
Heat Exchange ◽  
Flow Field ◽  
Thermal Management ◽  
Cooling System ◽  
Management Model ◽  
Maximum Deviation ◽  
Engine Compartment ◽  
Wheel Loader ◽  
Exchange Performance ◽  
Transmission Oil

This study establishes a thermal management model to improve the heat exchange performance and uniformity of the flow-field distribution in the engine compartment of a wheel loader. Flow-field analyses are performed for an XG956 wheel loader in a virtual wind tunnel using the combined engine compartment thermal management model and computational fluid dynamics. The Fluent calculations revealed various problems. For example, the inlet flow rate at both sides of the engine compartment is small, which accounts for about 8.5% of the total flow, and the flow uniformity of radiator becomes worse with the increase in the air flow. The original cooling system is improved based on the simulation results and then verified by field testing. A comparison of the test data with the simulations indicates that the values obtained using the thermal management model of the engine compartment are largely in agreement with the experimental values, with a maximum deviation of the heat transfer rate at the rated speed of 5.1%. The research method presented in this article could further help to increase the productivity of the non-road mobile machinery cooling system and lower design costs. The temperature of pressurized air, hydraulic oil, transmission oil, and engine cooling fluid decreased by 22.5%, 8.7%, 2.2%, and 8.4% in the improved loader, respectively.

Experimental investigation on air-side flow-field and water-side heat exchange performance of radiator based on matrix fans

2018 ◽  
Vol 233 (4) ◽  
pp. 824-835
Author(s):  
Hongchao Wang ◽  
Xizhuang Shan ◽  
Zhigang Yang
Keyword(s):  
Heat Exchange ◽  
Flow Field ◽  
Heat Dissipation ◽  
Vortex Pair ◽  
Maximum Heat ◽  
Exchange Performance ◽  
Water Side ◽  
Matrix Configuration ◽  
Cooling Air ◽  
Side Flow

This paper investigated the effect of four different fan matrix configurations on the air-side flow-field and water-side heat exchange performance of a radiator. With the introduction of fan matrix configurations, the wake region behind bumper beam is enlarged, and the vortex pair breaks up much rapidly, thus enhancing the turbulence intensity of wake. The vorticity reaches the minimum level under the fan matrix N = 6, which could reduce the energy loss of the airflow upstream of radiator. The fan matrix configuration can increase the velocity uniformity of the airflow passing through the radiator, especially for the fan matrix N = 6. Furthermore, due to the fan matrix N = 6 achieves the maximum heat dissipation uniformity of radiator, and it also achieves the best heat exchange performance. Consequently, to achieve the maximum cooling air mass flow rate and heat exchange performance, it should carry out an optimization process during the design phase of fan matrix.

scholarly journals PCM assisted heat pipe cooling system for the thermal management of an LTO cell for high-current profiles

2021 ◽  
pp. 100920
Author(s):  
Hamidreza Behi ◽  
Danial Karimi ◽  
Foad Heidari Gandoman ◽  
Mohsen Akbarzadeh ◽  
Sahar Khaleghi ◽  
...  
Keyword(s):  
Heat Pipe ◽  
Thermal Management ◽  
Cooling System ◽  
High Current

Numerical simulation of swirling flow effect on the first stage vane film cooling distribution

2016 ◽  
Vol 07 (03) ◽  
pp. 1650031
Author(s):  
Hong Yin
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Swirling Flow ◽  
Cooling System ◽  
Leading Edge ◽  
Suction Side ◽  
Local Area ◽  
Swirl Flow ◽  
Flow Effect ◽  
Recirculation Flow

In advanced gas turbine technology, lean premixed combustion is an effective strategy to reduce peak temperature and thus, NO[Formula: see text] emissions. The swirler is adopted to establish recirculation flow zone, enhancing mixing and stabilizing the flame. Therefore, the swirling flow is dominant in the combustor flow field and has impact on the vane. This paper mainly investigates the swirling flow effect on the turbine first stage vane cooling system by conducting a group of numerical simulations. Firstly, the numerical methods of turbulence modeling using RANS and LES are compared. The computational model of one single swirl flow field is considered. Both the RANS and LES results give reasonable recirculation zone shape. When comparing the velocity distribution, the RANS results generally match the experimental data but fail to at some local area. The LES modeling gives better results and more detailed unsteady flow field. In the second step, the RANS modeling is incorporated to investigate the vane film cooling performance under the swirling inflow boundary condition. According to the numerical results, the leading edge film cooling is largely altered by the swirling flow, especially for the swirl core-leading edge aligned case. Compared to the pressure side, the suction side film cooling is more sensitive to the swirling flow. Locally, the film cooling jet is lifted and turned by the strong swirling flow.

Perimeter Cooling Unit and Localized Row-Based Cooling Unit Transient Air Flow Effects Modeling and Characterization in Data Centers

2015 ◽  
Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
Mark Seymour
Keyword(s):  
Thermal Management ◽  
Data Center ◽  
Data Centers ◽  
Cooling System ◽  
Air Flow ◽  
Cooling Systems ◽  
Dynamic Thermal Management ◽  
Hybrid Cooling ◽  
Cooling Unit ◽  
Cooling Air

Cooling power constitutes a large portion of the total electrical power consumption in data centers. Approximately 25%∼40% of the electricity used within a production data center is consumed by the cooling system. Improving the cooling energy efficiency has attracted a great deal of research attention. Many strategies have been proposed for cutting the data center energy costs. One of the effective strategies for increasing the cooling efficiency is using dynamic thermal management. Another effective strategy is placing cooling devices (heat exchangers) closer to the source of heat. This is the basic design principle of many hybrid cooling systems and liquid cooling systems for data centers. Dynamic thermal management of data centers is a huge challenge, due to the fact that data centers are operated under complex dynamic conditions, even during normal operating conditions. In addition, hybrid cooling systems for data centers introduce additional localized cooling devices, such as in row cooling units and overhead coolers, which significantly increase the complexity of dynamic thermal management. Therefore, it is of paramount importance to characterize the dynamic responses of data centers under variations from different cooling units, such as cooling air flow rate variations. In this study, a detailed computational analysis of an in row cooler based hybrid cooled data center is conducted using a commercially available computational fluid dynamics (CFD) code. A representative CFD model for a raised floor data center with cold aisle-hot aisle arrangement fashion is developed. The hybrid cooling system is designed using perimeter CRAH units and localized in row cooling units. The CRAH unit supplies centralized cooling air to the under floor plenum, and the cooling air enters the cold aisle through perforated tiles. The in row cooling unit is located on the raised floor between the server racks. It supplies the cooling air directly to the cold aisle, and intakes hot air from the back of the racks (hot aisle). Therefore, two different cooling air sources are supplied to the cold aisle, but the ways they are delivered to the cold aisle are different. Several modeling cases are designed to study the transient effects of variations in the flow rates of the two cooling air sources. The server power and the cooling air flow variation combination scenarios are also modeled and studied. The detailed impacts of each modeling case on the rack inlet air temperature and cold aisle air flow distribution are studied. The results presented in this work provide an understanding of the effects of air flow variations on the thermal performance of data centers. The results and corresponding analysis is used for improving the running efficiency of this type of raised floor hybrid data centers using CRAH and IRC units.

Design and Analysis of an Aircraft Thermal Management System Linked to a Low-Bypass Ratio Turbofan Engine

2021 ◽  
Author(s):  
Robert A. Clark ◽  
Mingxuan Shi ◽  
Jonathan Gladin ◽  
Dimitri Mavris
Keyword(s):  
Thermal Management ◽  
Management System ◽  
Environmental Control ◽  
Cooling System ◽  
Heat Transfer Fluid ◽  
Turbofan Engine ◽  
Thermal Management System ◽  
Air Stream ◽  
The Impact ◽  
Bypass Ratio

Abstract The design of an aircraft thermal management system (TMS) that is capable of rejecting heat loads into the bypass stream of a typical low-bypass ratio turbofan engine, or a ram-air stream, is investigated. The TMS consists of an air cycle system (ACS), which is similar to the typical air cycle machines (ACMs) used on current aircraft, both military and commercial. This system turbocharges compressor bleed air and uses heat exchangers in a ram air stream or the engine bypass stream to cool the engine bleed air prior to expanding it to low temperatures suitable for heat rejection. In this study, a simple low-bypass ratio afterburning turbofan engine was modeled in NPSS to provide boundary conditions to the TMS system throughout the flight envelope of a typical military fighter aircraft. The engine was sized to produce sea level static (SLS) thrust roughly equivalent to that of an F-35-class engine. Two different variations of the TMS system, a ram air cooled and a bypass air cooled, were sized to handle a given demanded aircraft heat load, which might include environmental control system (ECS) loads, avionics cooling loads, weapons system loads, or other miscellaneous loads. The architecture and modeling of the TMS is described in detail, and the ability of the sized TMS to reject these demanded aircraft loads throughout several key off-design points was analyzed, along with the impact of ACS engine bleeds on engine thrust and fuel consumption. A comparison is made between the cooling capabilities of the ram-air stream versus the engine bypass stream, along with the benefits and drawbacks of each cooling stream. It is observed that the maximum load dissipation capability of the TMS is tied directly to the amount of engine bleed flow, while the level of bleed flow required is set by the temperature conditions imposed by the aircraft cooling system and the heat transfer fluid used in the ACS thermal transport bus. Furthermore, the higher bypass stream temperatures significantly limit the thermodynamic viability and capability of a TMS designed with bypass air as the ultimate heat sink. The results demonstrate the advantage that adaptive, variable cycle engines (VCEs) may have for future military aircraft designs, as they combine the best features of the two TMS architectures that were studied here.

Synchronreluktanz-Motorspindeln in Werkzeugmaschinen*/Synchronous reluctance motor spindles in machine tools – Energy-efficient drives increase accuracy and reduce cooling requirements of machining centers

2019 ◽  
Vol 109 (01-02) ◽  
pp. 72-80
Author(s):  
M. Weber ◽  
M. Helfert ◽  
F. Unterderweide ◽  
E. Abele ◽  
M. Weigold
Keyword(s):  
Thermal Management ◽  
Energy Efficient ◽  
Machine Tools ◽  
Production Management ◽  
Energy Savings ◽  
Cooling System ◽  
Holistic View ◽  
Synchronous Reluctance Motor ◽  
Management Technology ◽  
Reluctance Motor

Im Rahmen des vom Bundesministerium für Wirtschaft und Energie (BMWi) geförderten Projekts „ETA-Fabrik“ am Institut für Produktionsmanagement, Technologie und Werkzeugmaschinen (PTW) der Technischen Universität Darmstadt konnte die Energieeffizienz von Motorspindeln als Hauptenergieverbraucher von Werkzeugmaschinen durch Einsatz der Synchronreluktanztechnologie gesteigert werden. In der Konsequenz ergeben sich weitere Energieeinsparpotenziale und produktionstechnische Vorteile durch eine gesamtenergetische Betrachtung der Werkzeugmaschine mit Kühlsystem und intelligentem Spindelthermomanagement.   As part of the ‘ETA-Fabrik’ project funded by the BMWi, the Institute of Production Management, Technology and Machine Tools (PTW) of the TU Darmstadt has used synchronous reluctance drives to increase the energy efficiency of motor spindles as main energy consumers of machine tools. Subsequently, new opportunities for energy savings and advantages for the manufacturing process arise by taking a holistic view on machine tools including the cooling system, proposing an intelligent spindle thermal management.

Optimal Flow Control and Single Split Architecture Exploration for Fluid-Based Thermal Management

2018 ◽  
Author(s):  
Satya R. T. Peddada ◽  
Daniel R. Herber ◽  
Herschel C. Pangborn ◽  
Andrew G. Alleyne ◽  
James T. Allison
Keyword(s):  
Flow Control ◽  
Thermal Management ◽  
High Performance ◽  
Dynamic Models ◽  
Cooling System ◽  
Rooted Tree ◽  
Modeling Framework ◽  
System Architectures ◽  
Tree Graphs ◽  
Heat Loads

High-performance cooling is often necessary for thermal management of high power density systems. Both human intuition and vast experience may not be adequate to identify optimal thermal management designs as systems increase in size and complexity. This paper presents a design framework supporting comprehensive exploration of a class of single phase fluid-based cooling architectures. The candidate cooling system architectures are represented using labeled rooted tree graphs. Dynamic models are automatically generated from these trees using a graph-based thermal modeling framework. Optimal performance is determined by solving an appropriate fluid flow control problem, handling temperature constraints in the presence of exogenous heat loads. Rigorous case studies are performed in simulation, with components having variable sets of heat loads and temperature constraints. Results include optimization of thermal endurance for an enumerated set of 4,051 architectures. In addition, cooling system architectures capable of steady-state operation under a given loading are identified.

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