scholarly journals Design of a frictionless magnetorheological damper with a high dynamic force range

2019 ◽  
Vol 11 (3) ◽  
pp. 168781401982744 ◽  
Author(s):  
Ondřej Macháček ◽  
Michal Kubík ◽  
Zbyněk Strecker ◽  
Jakub Roupec ◽  
Ivan Mazůrek
Keyword(s):  
Hydraulic Cylinder ◽  
Magnetorheological Damper ◽  
Dynamic Force ◽  
Damping Force ◽  
Damping Control ◽  
Metal Bellows ◽  
Force Velocity ◽  
Force Range ◽  
Magnetorheological Valve ◽  
Rod Seals

This article discusses an increase in dynamic force range in a spring–damper unit achieved by elimination of sealings’ friction. This friction is a part of damping force that cannot be controlled; therefore, it is undesirable in magnetorheological dampers. A new design of a magnetorheological damper with no friction force is described and compared with a traditional magnetorheological damper consisting of a piston and piston rod seals. In the traditional design, fluid is forced to flow by a hydraulic cylinder with high friction caused by sealings. In order to eliminate this friction, a frictionless unit made of metal bellows was designed. Elastic metal bellows can be sealed only by static seals. The measurement of force–velocity dependency was carried out for the original and the new damper with the same magnetorheological valve. The results indicate that the frictionless unit exhibits a significant improvement in the dynamic force range. In the case of adaptive-passive damping control, the increase in the dynamic force range enables the improvement of vibration elimination in the entire frequency range.

A Bidirectional-Controllable Magnetorheological Energy Absorber for Shock and Vibration Isolation Systems

2012 ◽  
Author(s):  
Xian-Xu Bai ◽  
Norman M. Wereley ◽  
Wei Hu ◽  
Dai-Hua Wang
Keyword(s):  
Mechanical Model ◽  
Vibration Isolation ◽  
Dynamic Force ◽  
Damping Force ◽  
Isolation System ◽  
Isolation Systems ◽  
Force Range ◽  
Fail Safe ◽  
Safe Performance ◽  
Vibration Isolation Performance

Semi-active shock and vibration isolation systems using magnetorheological energy absorbers (MREAs) require minimization of the field-off damping force at high speed. This is because the viscous damping force for high shaft speed become excessive. This implies that the controllable dynamic force range, defined as the ratio of the field-on damping force to the field-off damping force, is dramatically reduced. In addition, fail-safe MREA performance, if power were to be lost, is of great importance to shock and vibration isolation systems. A key design goal is to minimize field-off damping force while maximizing MREA dynamic force, while maintaining fail-safe performance. This study presents the principle of a bidirectional-controllable MREA that can produce large damping force and dynamic force range, as well as excellent fail-safe performance. The bidirectional-controllable MREA is configured and its hydro-mechanical model is theoretically constructed. From the hydro-mechanical model, the mathematical model for the MREA is established using a Bingham-plastic nonlinear fluid model. The characteristics of the MREA are theoretically evaluated and compared with those of a conventional flow-mode MREA with an identical volume. In order to investigate the feasibility and capability of the bidirectional-controllable MREA in the context of the semi-active shock and vibration isolation systems, a mechanical model of a single-degree-of-freedom (SDOF) isolation system using a bidirectional-controllable MREA is constructed and the governing equation for the SDOF isolation system is derived. A skyhook control algorithm is utilized to improve the shock and vibration isolation performance of the isolation systems. Simulated vibration isolation performance using bidirectional-controllable and conventional MREAs under shock loads due to vertical impulses (the initial velocity is as high as 10 m/s), and sinusoidal vibrations, are evaluated, compared, and analyzed.

A mathematical modelling and experimental study of annular-radial type magnetorheological damper

2021 ◽  
pp. 1-18
Author(s):  
Elliza Tri Maharani ◽  
U. Ubaidillah ◽  
Fitrian Imaduddin ◽  
K.M. Wibowo ◽  
Dewi Utami ◽  
...  
Keyword(s):  
Experimental Study ◽  
Mathematical Modelling ◽  
Magnetorheological Damper ◽  
Test Machine ◽  
Damping Force ◽  
Passive Damper ◽  
Significant Difference ◽  
Force Velocity ◽  
Active Damper ◽  
Force Displacement

An experimental study was undertaken to evaluate the mathematical modelling of the magnetorheological (MR) damper featuring annular radial gap on its valve. The experiment was conducted using a fatigue dynamic test machine under particular excitation frequency and amplitude to get force-velocity and force-displament characteristics. Meanwhile, the mathematical modelling was done using quasi-steady modelling approach. Simulation using adaptive neuro fuzzy inference (ANFIS) Algorithm (Gaussian and Generalized Bell) were also carried out to portray the damping force-displacement modelling that is used to compare with the experimental results. The experimental characteristics show that amplitudes excitation and current input affect the result damping force value. The comparison of the experimental and mathematical results presented in this paper shows a significant difference in damping force value and that the quasi-steady modelling could not significantly approach the damping force-velocity results. Moreover, the semi-active damper is compared to the passive damper. The results show that a semi-active damper performs better than a passive damper because it only requires a little power. Based on the damping force-displacement modelling, it can be seen that Gaussian has a higher accuracy rather than Generalized Bell. Discussion on the energy dissipation and equivalent damping coefficient were also accomodated in this paper. Having completed in mathematical modelling and simulation, the damper would be ready for further work in-vehicle application that is development of control system.

Shape optimization of magnetorheological damper piston based on parametric curve for damping force augmentation

2021 ◽  
Author(s):  
Gaoyu Liu ◽  
Fei GAO ◽  
Wei-Hsin Liao
Keyword(s):  
Shape Optimization ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Physical Parameters ◽  
Damping Force ◽  
Parametric Curve ◽  
Mr Dampers ◽  
Large Current ◽  
The One ◽  
Force Range

Abstract Making full use of the magnetically controllable rheological properties of magnetorheological (MR) fluid, MR actuators have been applied in many engineering fields. To adapt to different application scenarios, parameters of MR actuators often need to be optimized. Previous MR actuator optimization was focused on finding optimal combinations of geometric dimensions and physical parameters that meet certain requirements. The parts with optimized dimensions were still in regular shape, which might not bring optimal damping performance. Therefore, in this paper, shape optimization of MR damper piston based on parametric curve is performed for the first time. First, the regional magnetic saturation problem in the previous prototype is stated. Then, the MR damper with normal piston is simulated as a reference. Later, Bezier curve, one of the typical parametric curves, is used to form the piston with optimized parameters, and the MR damper with optimized piston is also simulated. Finally, prototypes of the MR dampers with normal and optimized pistons are fabricated and tested. Compared with the MR damper with normal piston, the one with optimized piston has larger field dependent force and total damping force under relatively large current, with about 52% and 24% maximum increasing percentage, respectively. The controllable force range of the MR damper with optimized piston is also larger than that with normal piston.

scholarly journals Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap

2016 ◽  
Vol 231 (17) ◽  
pp. 3152-3168 ◽  
Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang
Keyword(s):  
Optimization Problem ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Voltage Source ◽  
Damping Force ◽  
Variable Resistance ◽  
Design Variables ◽  
Electromagnetic Coils ◽  
Vibration Performance

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.

scholarly journals MR Damper-Based Vibration Suppression Method for Control Moment Gyroscope

2018 ◽  
Vol 36 (5) ◽  
pp. 884-889
Author(s):  
Wendong Wang ◽  
Xing Ming ◽  
Yang Chu ◽  
Minghui Liu ◽  
Yikai Shi
Keyword(s):  
Active Control ◽  
Control Algorithm ◽  
Vibration Suppression ◽  
Control Method ◽  
Magnetorheological Damper ◽  
Magnetic Flux Density ◽  
Damping Force ◽  
Control Moment Gyroscope ◽  
Control Moment ◽  
Suppression Method

To restrain the interference of micro-vibration caused by Control Moment Gyroscope, a new control method based on Magnetorheological damper was proposed in this paper. A mechanical model based on the structure of the presented design was built, and the semi-active control algorithm of damping force was proposed for the designed Magnetorheological damper. The magnetic flux density and other magnetic field parameters were considered and analyzed in Maxwell, and also the related hardware circuit which implements the control algorithm was prepared to test the presented design and algorithm. The results of simulation and experiments show that the presented Magnetorheological damper model and semi-active control algorithm can complete the requirements, and the vibration suppression method is efficient for Control Moment Gyroscope.

Realization of desired damping characteristics based on an open-loop-controlled magnetorheological damper

2021 ◽  
pp. 107754632110388
Author(s):  
Hongwei Lu ◽  
Zhifei Zhang ◽  
Yansong He ◽  
Zhi Li ◽  
Jujiang Xie ◽  
...  
Keyword(s):  
Control System ◽  
Control Method ◽  
Characteristic Curve ◽  
Mr Damper ◽  
Open Loop ◽  
Low Noise ◽  
Magnetorheological Damper ◽  
Bench Test ◽  
Damping Force ◽  
Damping Characteristics

The realization of the desired damping characteristics based on magnetorheological (MR) dampers is important for semi-active control and useful for the matching process of suspension damper. To reduce the cost of the control system and improve the output accuracy of the desired damping force, this study proposes an open-loop control method featuring an accurate inverse model of the MR damper and a tripolar current driver. The reversible sigmoid model is used to accurately and quickly calculate the desired current. Furthermore, the change characteristic of the desired current is analyzed qualitatively and quantitatively, which shows that the desired current needs to change suddenly to make the actual damping force velocity curve quickly approach the desired one. To meet the demand of the desired current, a tripolar current driver controlled by an improved PI control algorithm is proposed, which is with fast response and low noise. Finally, the bench test verifies that the control system can achieve different desired damping characteristics well, and the inherent error in this process is explained through the gap between the available damping force area and the desired damping characteristic curve and the crossover phenomenon of the dynamic characteristic curves of the MR damper.

scholarly journals Design of a Novel Magnetorheological Damper Adaptable to Low and High Stroke Velocity of Vehicle Suspension System

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  
Keyword(s):  
Shape Function ◽  
Mr Damper ◽  
Effective Area ◽  
Magnetorheological Damper ◽  
Damping Coefficient ◽  
Vehicle Suspension ◽  
Damping Force ◽  
Piston Velocity ◽  
Suspension Systems ◽  
Vehicle Suspension System

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.

scholarly journals Influence of response time of magnetorheological valve in Skyhook controlled three-parameter damping system

2018 ◽  
Vol 10 (11) ◽  
pp. 168781401881119 ◽  
Author(s):  
Zbyněk Strecker ◽  
Jakub Roupec ◽  
Ivan Mazůrek ◽  
Ondřej Macháček ◽  
Michal Kubík
Keyword(s):  
Response Time ◽  
Control Algorithm ◽  
Vibration Isolation ◽  
Suspension System ◽  
Magnetorheological Damper ◽  
Semiactive Control ◽  
Control Loop ◽  
Space Industry ◽  
Magnetorheological Valve ◽  
Suspension Performance

A three-parameter suspension system is often used for vibration isolation of sensitive devices especially in a space industry. This article describes the three-parameter suspension system with magnetorheological valve controlled by Skyhook algorithm. Simulations of such systems showed promising results. They, however, showed that the suspension performance is strongly influenced by magnetorheological valve response time. Results from simulations proved that the semiactive control of such system with response time of magnetorheological damper up to 4 ms outperforms any passive setting. The simulations were verified by an experiment on suspension system with magnetorheological valve with response time between 3.5 and 4.1 ms controlled by a Skyhook algorithm. Although the control algorithm was slightly modified in order to prevent instabilities of control loop caused by signal noise, the results from the experiment showed the same trends like the simulations.

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